BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a roller member being capable of conveying a sheet, a sheet feeding apparatus, and an image forming apparatus.
Description of the Related Art
In an image forming apparatus such as a copier and a printer including a sheet feeding apparatus feeding a sheet, a feed roller feeding the sheet is replaced as consumables by an operator such as a user and a service person, so that the feed roller is required to have high feeding performance and to be readily replaceable in the same time. Due to that, conventionally, there have been proposed sheet feeding apparatuses including various replacement mechanisms in order to improve replaceability of the feed roller.
Japanese Patent Application Laid-open No. 2002-104675 discloses a sheet feeding apparatus including such a replacement mechanism. That is, in the sheet feeding apparatus, a feed roller includes a roller base supported by a driving shaft, a substantially circular arc belt supporting member supported by the roller base, and an endless elastic belt member wrapped around the belt supporting member. According to this configuration, a part of the elastic belt member, exposed out of the belt supporting member, is configured to be a circular arc conveying portion rubbing and feeding a sheet, and a region other than the conveying portion of the elastic belt member is held on the roller base side.
This sheet feeding apparatus is configured such that the belt supporting member in a state of supporting the elastic belt member is assembled to the roller base while elastically deforming the region other than the conveying portion of the elastic belt member by pressing against the driving shaft. At this time, while the elastic belt member generates resilient force by being elastically deformed, the belt supporting member is fixed to the roller base by a lock portion (snap fit) by resisting against this resilient force. Therefore, if the lock portion is unlocked in removing the belt supporting member from the roller base due to maintenance or the like, the belt supporting member is detached from the roller base by the resilient force generated by the restoring elastic belt member.
Lately, downsizing of the feed roller and of the sheet feeding apparatus is required along with a demand on downsizing of the image forming apparatus. However, if the feed roller is downsized in the configuration described above, the conveying portion may be shortened. Therefore, it may become difficult to convey a sheet, by a single rotation of the feed roller, to a point where a tip of the sheet comes into contact with a drawing roller downstream in a sheet feeding direction.
Then, if the belt supporting member is configured so as to prolong a circular arc length thereof while keeping an outer circumferential length of the elastic belt member for the purpose of prolonging the conveying portion of the feed roller, an elastic deformation volume of the elastic belt member in attaching the elastic belt member to the belt supporting member may increase. Then, the resilient force in removing the belt supporting member from the roller base increases, and there is a possibility that the belt supporting member jumps out vigorously and falls down.
Still further, if the outer circumferential length of the belt is prolonged for the purpose of restraining the resilient force of the elastic belt member, there is a possibility that the elastic belt member is loosened and/or drops out of the belt supporting member after removing the belt supporting member out of the roller base, and consequently the replaceability of the elastic belt member may be hampered.
SUMMARY OF THE INVENTION
According to one aspect of the invention, a roller member includes an endless belt elastically deformable and configured to convey a sheet and a holding unit holding the endless belt. The holding unit has a first holding portion being in contact with an inner circumferential surface of the endless belt, a second holding portion being in contact with an outer circumferential surface of the endless belt and movable with respect to the first holding portion, and an engage portion engaging with the engaged portion. The second holding portion is moved with respect to the first holding portion by resilient force of the endless belt in a state in which the second holding portion is in contact with the outer circumferential surface of the endless belt in response to a disengagement of the engage portion from the engaged portion.
According to another aspect of the invention, a roller member includes an endless belt elastically deformable and configured to convey a sheet, a shaft having an engaged portion and rotating integrally with the endless belt, and a holding unit holding the endless belt. The holding unit has a first holding portion being in contact with an inner circumferential surface of the endless belt, a second holding portion being in contact with an outer circumferential surface of the endless belt and movable with respect to the first holding portion, and an engage portion engaging with the engaged portion. The second holding portion is attached to the first holding portion after when the inner circumferential surface of the endless belt is brought into contact with the first holding portion.
According to a still other aspect of the invention, a roller member includes an endless belt elastically deformable and configured to convey a sheet and a holding unit holding the endless belt. The holding unit has a first holding portion being in contact with an inner surface of the endless belt and a second holding portion having a contact portion being in contact with an outer surface of the endless belt. The holding unit has parts disposed on both outer sides of the endless belt in a direction of a rotation axial line of the endless belt respectively and partially overlapping with the endless belt viewing from the direction of the rotation axial line of the endless belt.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a section view schematically illustrating a configuration of an image forming apparatus of a first embodiment.
FIG. 2 is a perspective view illustrating a sheet feeding apparatus of the first embodiment.
FIG. 3 is a section view illustrating the sheet feeding apparatus of the first embodiment.
FIG. 4A is a perspective view illustrating a feed roller of the first embodiment.
FIG. 4B is a front view of the feed roller of the first embodiment.
FIG. 5A is a perspective view illustrating a rubber belt of the feed roller of the first embodiment.
FIG. 5B is a front view illustrating a roller core of the feed roller of the first embodiment.
FIG. 5C is a perspective view illustrating the roller core shown in FIG. 5B.
FIG. 5D is a perspective view illustrating a belt holder of the feed roller of the first embodiment.
FIG. 5E is an exploded perspective view illustrating an assembly process of the feed roller of the first embodiment.
FIG. 6 is a section view illustrating the feed roller of the first embodiment taken along a line α-α in FIG. 4B.
FIG. 7A is a perspective view illustrating a state in which the feed roller of the first embodiment is attached to the driving shaft.
FIG. 7B is a perspective view illustrating a state in which the feed roller of the first embodiment is detached from the driving shaft.
FIG. 8A is a section view illustrating a state in which the feed roller of the first embodiment is detached from the driving shaft.
FIG. 8B is a section view illustrating a state in which the feed roller of the first embodiment is attached to the driving shaft.
FIG. 9A illustrates a state in which the feed roller of the first embodiment is attached to the driving shaft.
FIG. 9B illustrates a state in which the feed roller of the first embodiment is unlocked from a lock portion of the roller base.
FIG. 9C illustrates a state in which the feed roller of the first embodiment is detached from the driving shaft.
FIG. 10A illustrates a state in which a feed roller configured without applying the invention is attached to a driving shaft.
FIG. 10B illustrates a state in which the feed roller shown in FIG. 10A is detached from the driving shaft.
FIG. 11 illustrates erroneous attachment of the feed roller.
FIG. 12A is a perspective view illustrating a feed roller of a modified example of the first embodiment.
FIG. 12B is a perspective view illustrating a state in which the feed roller of the modified example of the first embodiment is detached from the driving shaft.
FIG. 13 is a section view illustrating the feed roller of the modified example of the first embodiment.
FIG. 14A is a perspective view illustrating a state in which a feed roller of a sheet feeding apparatus of a second embodiment is attached to a driving shaft.
FIG. 14B is a perspective view illustrating a state in which the feed roller of the second embodiment is detached from the driving shaft.
FIG. 15 is a front view illustrating the feed roller of the second embodiment.
FIG. 16 is a section view illustrating the feed roller of the second embodiment taken along a line β-β in FIG. 15.
FIG. 17A is a section view illustrating a state in which the feed roller of the sheet feeding apparatus of the second embodiment is detached from the driving shaft.
FIG. 17B is a section view illustrating a state in which the feed roller of the second embodiment is attached to the driving shaft.
FIG. 18 is a section view illustrating the feed roller of the sheet feeding apparatus of the second embodiment.
FIG. 19 is a perspective view illustrating a feed roller of a third embodiment.
FIG. 20A is a perspective view illustrating a state in which the feed roller of the third embodiment is attached to a driving shaft.
FIG. 20B is a perspective view illustrating a state in which the feed roller of the third embodiment is detached from the driving shaft.
FIG. 21 is a front view illustrating a problem caused by a loosened rubber belt.
FIG. 22A illustrates a state in which the feed roller of the third embodiment is attached to the driving shaft.
FIG. 22B illustrates an initial step in detaching the feed roller of the third embodiment from the driving shaft.
FIG. 22C illustrates a step subsequent to the step shown in FIG. 22B in detaching the feed roller of the third embodiment from the driving shaft.
FIG. 23 is a perspective view illustrating a feed roller of a fourth embodiment.
FIG. 24A is a perspective view illustrating a belt holder and a wire spring of the feed roller of the fourth embodiment.
FIG. 24B is a perspective view illustrating the belt holder and the wire spring shown in FIG. 24A and viewed from another angle.
FIG. 25A is a section view illustrating a state in which the feed roller of the fourth embodiment is attached to the driving shaft.
FIG. 25B is a section view illustrating a first step in detaching the feed roller of the fourth embodiment from the driving shaft.
FIG. 25C is a section view illustrating a second step in detaching the feed roller of the fourth embodiment from the driving shaft.
FIG. 25D is a section view illustrating a third step in detaching the feed roller of the fourth embodiment from the driving shaft.
DESCRIPTION OF THE EMBODIMENTS
<First Embodiment>
An electro-photographic image forming apparatus such as a copier and a printer and a sheet feeding apparatus included in the image forming apparatus will be exemplified and described below with reference to the drawings. FIG. 1 is a section view schematically illustrating a configuration of the image forming apparatus 600 including the sheet feeding apparatus 100 of the present embodiment.
[Image Forming Apparatus]
As shown in FIG. 1, the image forming apparatus 600 is a tandem-type electro-photographic color laser printer using an intermediate transfer belt 601. The image forming apparatus 600 includes an image forming apparatus body (referred to as an ‘apparatus body’ hereinafter) 600a. An intermediate transfer belt unit 603 is disposed at an upper part of the apparatus body 600a, and the sheet feeding apparatus 100 is disposed at a lower part thereof.
The image forming apparatus 600 includes four image forming portions Y, M, C, and K forming toner images of respective colors of yellow, magenta, cyan, and black. These image forming portions Y, M, C, and K are arrayed within the apparatus body 600a in order from the right side to the left side in FIG. 1.
The image forming portions Y, M, C, and K are electro-photographic image forming type image forming portions and are configured in the same manner except that each one forms a toner image of different color on a photosensitive drum of each image forming portion. Each image forming portion includes the photosensitive drum 1 (1Y, 1M, 1C or 1K). Disposed around the photosensitive drum 1 are, as a processing mechanism, a charging roller 2 (2Y, 2M, 2C or 2K), a developing roller 3 (3Y, 3M, 3C or 3K), a transfer roller 7 (7Y, 7M, 7C or 7K) and a cleaning blade. Still further, a laser scanner 4 irradiating laser beams corresponding to image information to each one of the photosensitive drums 1 is disposed below the respective photosensitive drums 1.
Next, an image forming operation of each image forming portion Y, M, C or K will be described. In the image forming operation, each photosensitive drum 1 is rotationally driven counterclockwise in FIG. 1. In this state, the photosensitive drum 1 is electrified by the charging roller 2. The laser scanner 4 irradiates the laser beam to the photosensitive drum 1 to form a latent image (electrostatic latent image) thereon. Toner carried by the developing roller 3 is applied to the latent image to form a toner image on the surface of the photosensitive drum 1.
A yellow toner image, i.e., a color separation component color of a full color image is formed on a surface of the photosensitive drum 1Y of the image forming portion Y, and a magenta toner image is formed on a surface of the photosensitive drum 1M of the image forming portion M. Still further, a cyan toner image is formed on a surface of the photosensitive drum 1C of the image forming portion C and a black toner image is formed on a surface of the photosensitive drum 1K of the image forming portion K.
Meanwhile, an intermediate transfer belt unit 603 including an intermediate transfer belt 601 onto which the toner images are transferred is disposed above the respective image forming portions Y, M, C, and K. The intermediate transfer belt 601 is stretched around three rollers arrayed in parallel, i.e., a tension roller 5 disposed on a right side, a tension roller 6 disposed on a left side, respectively in FIG. 1, and a secondary transfer counter roller 602T disposed above the tension roller 6. The tension roller 6 is rotationally driven by a driving source not shown to drive the intermediate transfer belt 601 in a direction of an arrow B (clockwise) such that surface speed of the intermediate transfer belt 601 is substantially equalized with surface speed of the respective photosensitive drums.
The primary transfer rollers 7Y, 7M, 7C, and 7K are disposed between the tension rollers 5 and 6 so as to face the respective photosensitive drums of the image forming portions Y, M, C, and K while interposing the intermediate transfer belt 601 between them and form primary transfer nip portions T1Y, T1M, T1C, and T1K. Primary transfer bias is applied to each primary transfer nip portion T1 to primarily transfer the toner image on each photosensitive drum onto the intermediate transfer belt.
A secondary transfer roller 602 is disposed downstream, in the rotation direction of the intermediate transfer belt 601, of the primary transfer nip portion T1 so as to face the secondary transfer counter roller 602T while interposing the intermediate transfer belt 601. The secondary transfer roller 602 presses the secondary transfer counter roller 602T through the intermediate transfer belt 601. The intermediate transfer belt 601 and the secondary transfer roller 602 form a secondary transfer nip portion T2. The toner image on the intermediate transfer belt 601 is secondarily transferred onto a sheet at the secondary transfer nip portion T2 to which a secondary transfer bias is applied.
An intermediate transfer belt cleaner 608 scraping toner left without being transferred at the secondary transfer nip portion T2 is disposed at a position facing the tension roller 5 downstream, in the rotation direction of the intermediate transfer belt 601, of the secondary transfer nip portion T2.
A fixing unit 604 is disposed downstream in the sheet conveying direction of the secondary transfer nip portion T2. The fixing unit 604 is composed of a fixing roller (heating roller) 604a and a pressure roller 604b facing in pressure contact with the fixing roller 604a.
It is noted that in the present embodiment, the image forming portions Y, M, C, and K, the secondary transfer nip portion T2, and the fixing unit 604 constitute an image forming unit 610 forming an image on a sheet S fed from the sheet feeding apparatus 100.
Next, a process for forming the four color toner images on the sheet S will be described. A control portion 605, i.e., a control unit, controlling the image forming operation of the image forming apparatus 600 is disposed within the apparatus body 600a. Based on a print starting signal, the control portion 605 forms toner images of yellow, magenta, cyan, and black on the respective photosensitive drums of the image forming portions Y, M, C, and K. The respective toner images are sequentially superimposed and transferred onto the intermediate transfer belt 601 at the primary transfer nip portions T1 to be formed into a four color toner image on the intermediate transfer belt 601. The four color toner image is then moved to the secondary transfer nip portion T2.
The control portion 605 also controls drive of a feed roller 10A, i.e., a roller member, and of a conveying roller pair 13 located along a sheet conveying path, both provided in the sheet feeding apparatus 100. Then, the control portion 605 rotationally drives the feed roller 10A to separate and feed the sheet S stacked and stored within a sheet feed cassette 9 one by one. The control portion 605 also rotationally drives the conveying roller pair 13 to convey the sheet S to a registration roller pair 12. The registration roller pair 12 introduces the sheet S to the secondary transfer nip portion T2 while matching a sheet reaching timing with a timing when the toner image on the intermediate transfer belt 601 arrives at the secondary transfer nip portion T2. Then, the control portion 605 secondarily transfers the four color toner image on the intermediate transfer belt 601 onto the sheet S by applying the secondary transfer bias. The control portion 605 conveys the sheet S which has passed through the secondary transfer nip portion T2 to the fixing unit 604 to fix the non-fixed toner image onto the sheet S by applying heat and pressure. The four color toner image is thus formed on the sheet S.
[Sheet Feeding Apparatus]
Next, the sheet feeding apparatus 100 will be described in detail with reference to FIGS. 2 and 3. It is noted that FIG. 2 is a perspective view detailing the sheet feeding apparatus 100 and FIG. 3 is a section view illustrating the sheet feeding apparatus 100.
As shown in FIGS. 2 and 3, the feed roller 10A is disposed near a front end of an uppermost sheet S among sheets S stacked on a stacking tray 107, i.e., a sheet stacking portion, provided in the sheet feed cassette 9. Based on the print starting signal, the control portion 605 (see FIG. 1) transmits a drive signal to a driving motor 18 (see FIG. 1), i.e., a driving unit, rotationally driving the feed roller 10A.
A drive transmitting mechanism 110 is disposed between the driving motor 18 and the feed roller 10A. The control portion 605 drives the driving motor 18 (see FIG. 1) based on the print starting signal. The drive transmitting mechanism 110 transmits driving force of the driving motor 18 to the feed roller 10A and releases the transmission every time when the feed roller 10A rotates once. One sheet is fed by one rotation of the feed roller 10A. The drive transmitting mechanism 110 is arranged to repeat the rotation and the stoppage every time when the feed roller 10A rotates once by a single revolution clutch using a solenoid 16, a tooth-lacking gear 19 and others. It is noted that instead of this arrangement, it is also possible to use a clutch mechanism using an electromagnetic clutch or the like. The drive transmitting mechanism 110 also includes a compression spring 17 provided to urge a lever 16a connected to the solenoid 16.
The apparatus body 600a supports a driving shaft 109 to which roller base 401 (see FIG. 7A) is fixed. The driving shaft 109 extends in a width direction orthogonal to a sheet feeding direction (direction of an arrow first embodiment) in which the sheet S stacked on the stacking tray 107 in the sheet feed cassette 9 is delivered. The driving shaft 109 rotationally drives the feed roller 10A while removably holding the feed roller 10A. The feed roller 10A is attached at an axial center part of the driving shaft 109, and lift cams 108 are fixed at axial both ends of the driving shaft 109, respectively, so that they assume predetermined phases.
The driving shaft 109 is configured to be rotatable integrally with the feed roller 10A and the lift cam 108 in transmitting the rotation of the driving motor 18 to the driving shaft 109 through the drive transmitting mechanism 110. Still further, cam followers 107a respectively facing the corresponding lift cams 108 are provided at the widthwise both ends orthogonal to the sheet feeding direction of the stacking tray 107.
As shown in FIG. 3, the stacking tray 107 is pushed up in a direction of an arrow E in FIG. 3 by a press spring 201, i.e., a press member. When the rotation of the driving motor 18 is transmitted to the feed roller 10A, the lift cam 108 shown in FIG. 2 rotates in a direction of an arrow D together with the feed roller 10A and causes the cam follower 107a shown to follow the lift cam 108. Due to that, the sheet S on the stacking tray 107 is pushed up to the feed roller 10A by the press spring 201 and is delivered out of the sheet feed cassette 9 by the rotating feed roller 10A.
Then, the sheet S is fed and separated one by one by a separating action of the separation roller 202 and the feed roller 10A and is sent to the conveying roller pair 13 located downstream of the feed roller 10A. The separation roller 202 is fixed to a frame of the sheet feed cassette 9 through a torque limiter. Then, when a single sheet S is introduced into a separation nip portion between the separation roller 202 and the feed roller 10A, the separation roller 202 rotates following the rotation of the feed roller 10A by being dragged by the sheet S. However, when multiple sheets S are introduced into the separation nip portion, the separation roller 202 stops rotating without conveying the second sheet and thereafter.
Next, a configuration of the feed roller 10A, i.e., one exemplary roller member, will be described in detail with reference to FIGS. 4A through 6. It is noted that FIG. 4A is a perspective view illustrating the feed roller 10A of the present embodiment and FIG. 4B is a front view of the feed roller 10A shown in FIG. 4A viewed from the left side thereof. FIGS. 5A through 5E illustrate components and an assembling process of the feed roller 10A of the present embodiment. FIG. 6 is a section view of the feed roller of the present embodiment taken along a line α-α in FIG. 4B.
As shown in FIGS. 4A and 4B, the feed roller 10A includes a circular arc frictional conveying portion 10a (region indicated by a broken line in FIG. 4B) being in contact with the sheet S stacked on the stacking tray 107 (see FIG. 1) and delivering the sheet S in the sheet feeding direction. The feed roller 10A also includes a rubber belt 301, i.e., an endless belt (elastic belt member), a roller core 302, i.e., a first holding portion, and a belt holder 303, i.e., a second holding portion. The endless belt is formed into an endless shape (tubular shape) by an elastically deformable material such as rubber. The roller core 302 (the first holding portion) is in contact with an inner circumferential surface (inner circumference) of the rubber belt 301, and the belt holder 303 (the second holding portion) is contact with an outer circumferential surface (outer circumference) of the rubber belt 301. That is, the roller core 302 and the belt holder 303 constitute a holding unit holding the rubber belt 301, and the rubber belt 301 rotates centering on an axis of the driving shaft 109 as a rotational axial line in a state being held by the holding unit.
As shown in FIGS. 5B and 5C, the roller core 302 includes a support portion 302b formed into a circular arc in section, capable of wrapping the rubber belt 301 around the outer circumference thereof, and supporting apart of the wrapped rubber belt 301 as the frictional conveying portion 10a. The rubber belt 301 abuts with and conveys the sheet S by a surface on a backside of the inner circumferential surface supported by the support portion 302b, that is, by the outer circumferential surface. It is noted that the support portion 302b may be formed substantially into a circular arc in section.
Still further, the roller core 302 has a concave portion 302h located at a back side of the support portion 302b such that a non-conveying belt portion 10b, as a region other than the frictional conveying portion 10a of the rubber belt 301, is positioned therein. The concave portion 302h is formed into a concave shape in section of a depth Dp so as to hold the non-conveying belt portion 10b therein in a state in which the roller core 302 is attached to the roller base 401. A bottom portion in a depth direction (vertical direction in FIG. 5B) of the concave portion 302h is formed as a back face portion 302i located at a back side of the support portion 302b.
The roller core 302 includes engage projections 302d and lock projections 302e, i.e., projections respectively projecting at widthwise both ends of the support portion 302b. The engage projections 302d are formed on an axial line in parallel with the axial center of the driving shaft 109 and are turnably engaged with lock portions 401d of the roller base 401 described later. The lock projection 302e is engageable with an engage opening 303c, i.e., a cavity portion formed through a projecting portion 303b (link portion) of the belt holder 303. Then, in a state in which the lock projection 302e is engaged with the engage opening 303c, a predetermined range of clearance (a range R shown in FIG. 6) is formed. The projecting portion 303b having the engage opening 303c and the lock projection 302e constitute the engage portion 304 (see FIG. 4A) engaging the roller base 401 with the belt holder 303. It is noted that a cavity portion may be formed into a concave shape being capable of movably engaged with a convex portion like the lock projection 302e in this embodiment.
The belt holder 303 is disposed at an inner side of the concave portion 302h to hold the non-conveying belt portion 10b of the rubber belt 301 within the concave portion 302h while resisting against the resilient force (elastic force) of the rubber belt 301. In a state in which the belt holder 303 is set into the concave portion 302h together with the non-conveying belt portion 10b, a gap f of a predetermined width is formed between the non-conveying belt portion 10b and a back face portion 302i of the support portion 302b as shown in FIG. 6. Then, the belt holder 303 is supported by the roller core 302 such that the belt holder 303 is slidable (movable) within a predetermined range (within the range R) while supporting the non-conveying belt portion 10b by resisting against the resilient force (elastic force) thereof. That is, the belt holder 303 is held at a hold position which is an intermediate position in a depth direction of the concave portion 302h by the roller core 302 and is restricted from moving to an opening side of the concave portion 302h by the resilient force of the rubber belt 301. Still further, the belt holder 303 is supported movably to the back face portion 302i within the range R when the feed roller 10A is attached to the roller base 401. As described later, the belt holder 303 moves from the hold position toward the back face portion 302i when the feed roller 10A is attached to the driving shaft 109. At this time, the belt holder 303 is attached to the roller base 401 by deforming the rubber belt 301 wrapped around the roller core 302 such that an elastic deformation volume of the rubber belt 301 increases. Then, the belt holder 303 limits the deformation volume of the rubber belt 301 to a certain volume (f) when the rubber belt 301 restores its natural form by the resilient force in accordance to the detachment operation of the feed roller 10A from the roller base 401.
As shown in FIGS. 5D and 6, the belt holder 303 includes a body portion 303a (contact portion) extending in a width direction orthogonal to a circumferential direction of the rubber belt 301, and the body portion 303a is in contact with an outer circumferential surface of the rubber belt 301. The belt holder 303 includes a projecting portion 303b, i.e., a first link, projecting from a first end portion of the lengthy body portion 303a in the depth direction (upper direction in FIG. 6) of the concave portion 302h, and a projecting portion 303b, i.e., a second link, projecting from a second end portion of the body portion 303a in the depth direction.
The projecting portions 303b are each formed with the engage opening 303c extending in a direction in which the belt holder 303 slides and being linked with the lock projection 302e of the roller core 302, respectively. That is, the projecting portions 303b of the belt holder 303, extending toward the inner circumferential side of the rubber belt 301 (in other words, toward the roller core 302) from the body portion 303a in contact with the outer circumferential surface of the rubber belt 301, are connected to the lock projection 302e while crossing over the rubber belt 301, respectively. Accordingly, the projecting portions 303b are parts being disposed at the positions sandwiching the rubber belt 301 from the both widthwise outer sides as shown in FIGS. 4A and 4B and partially overlapping with the rubber belt 301 by viewing in a direction of a rotation axial line of the feed roller 10A (view point in FIG. 4B). Still further, as shown in FIGS. 4A and 6, the gap f is provided at the engage portion 304 between the roller core 302 and the belt holder 303 so that the belt holder 303 can move in a direction of an arrow G.
As shown in FIGS. 4A and 4B and FIGS. 5A through 5D, the rubber belt 301 is attached to the support portion 302b of the roller core 302 so as to run along the outer circumference thereof. The rubber belt 301 is held by the belt holder 303 attached to the roller core 302 such that the rubber belt 301 does not fall from the roller core 302 by its resilient force (elastic force). That is, as shown in FIG. 5E, the rubber belt 301 is wrapped to the roller core 302 as in the cylindrical shape in the first step, and the belt holder 303 is attached to the roller core 302 in the next step. The feed roller 10A is assembled in this way and become attachable to the driving shaft 109. When the operator attaches the belt holder 303 to the roller core 302, the body portion 303a of the belt holder 303 presses the outer circumferential surface of the rubber belt 301 to push the non-conveying belt portion 10b into the concave portion 302h while deforming elastically.
In the present embodiment, an inner circumferential length d1 of the rubber belt 301 (FIG. 5A) is set to be smaller than an outer circumferential length d2 of the roller core 302 (FIG. 5B) (in short, d1<d2). The inner circumferential length d1 is an entire length along an inner circumferential direction of the inner circumferential surface of the rubber belt 301. The outer circumferential length d2 is a length in which an entire length along an outer circumferential direction of the support portion 302b is added with an entire length along an inner circumferential direction of the concave portion 302h of the roller core 302.
As shown in FIGS. 5C and 6, the lock projection 302e is formed so as to incline upward to the front side so that the lock projection 302e can smoothly engage with the engage opening 303c of the projecting portion 303b to be slipped in and engaged from underneath. The projecting portion 303b of the belt holder 303 is configured to be slightly opened to the outside in the width direction of the roller core 302 by deflection of the body portion 303a and/or the projecting portion 303b, so that the belt holder 303 is able to be smoothly engaged with the lock projection 302e projecting in the width direction of the roller core 302.
The sheet feeding apparatus 100 also includes a roller base 401 (see FIGS. 7A and 7B), i.e., a roller attaching portion, fixed to the driving shaft 109 and removably holding the feed roller 10A to the driving shaft 109. The roller base 401 of the present embodiment is configured to receive the resilient force of the rubber belt 301 in the state in which the feed roller 10A is attached through the belt holder 303 and the driving shaft 109.
Thus, the rubber belt 301, being attached to the roller core 302 and in close contact with the outer circumferential surface of the support portion 302b, is kept in a state in which the resilient force acts to push down the belt holder 303 in a direction of an arrow H in FIG. 4A. It is noted that in the present embodiment, an outer diameter d3 (see FIG. 4B) of the feed roller 10A is equalized with an inner diameter d4 (see FIG. 5A) of the rubber belt 301, e.g., 30 mm. However, their diameters are not limited to those values, and the inner diameter d4 of the rubber belt 301 may be greater than the outer diameter d3 of the roller core 302 as long as its inner circumferential length d1 does not exceed the outer circumferential length d2 of the roller core 302.
Next, a replacing operation of the feed roller 10A will be described with reference to FIGS. 7A through 9C. It is noted that FIG. 7A is a perspective view illustrating a state in which the feed roller 10A is attached to the driving shaft 109 and FIG. 7B is a perspective view illustrating a state in which the feed roller 10A is removed from the driving shaft 109. FIG. 8A is a section view illustrating the feed roller 10A in a state in which the feed roller 10A is detached from the driving shaft 109 and taken at an axial center part thereof, and FIG. 8B is a section view illustrating the feed roller 10A in a state in which the feed roller 10A is attached to the driving shaft 109 and taken at the axial center part thereof. FIGS. 9A through 9C are front views illustrating stepwise states from the state in which the feed roller 10A is attached to the roller base 401 until when it is removed.
The resin-made roller base 401 fixed to the driving shaft 109 includes a pair of cylindrical portions 401h (see also FIG. 2) fixed substantially at an axial center part of the driving shaft 109 formed into a rectangular shape in section as shown in FIGS. 7A, and 7B and FIGS. 8A and 8B. The roller base 401 includes a roller holding portion 401i formed between the pair of cylindrical portions 401h. The roller base 401 also includes flange portions 401j bent orthogonally to the cylindrical portions 401h at both ends of the roller holding portion 401i. Each of the flange portions 401j is provided with a snap fit 401c and a concave lock portion 401d dented radially inside from an outer circumferential part of the flange portion 401j, respectively.
The feed roller 10A is attached as follows to the roller base 401 constructed as described above. That is, the feed roller 10A is turned counterclockwise from a state shown in FIG. 9B with respect to the roller base 401 centering on the engage projection 302d in a state in which the engage projection 302d of the roller core 302 is hooked to the lock portion 401d of the roller base 401 (see FIG. 9B). Then, the feed roller 10A is attached to the roller base 401 as shown in FIG. 9A by hooking the hook 302c (engage portion) of the roller core 302 to the snap fit 401c (engaged portion) of the roller base 401. That is, the hook 302c and the snap fit 401c constitute a snap fit mechanism enabling to lock the feed roller 10A to the roller base 401.
In this attachment state, the belt holder 303 is pressed in a direction of an arrow G as shown in FIGS. 8A and 8B by the driving shaft 109 while resisting against the resilient force of the non-conveying belt portion 10b pushed into the back face portion 302i side by the belt holder 303 on the concave portion 302h (FIG. 6) side. That is, in a state before the attachment, the belt holder 303 is located at a hold position where a surface thereof facing the driving shaft 109 is separated from the back face portion 302i of the roller core 302 by a predetermined distance f0 which is smaller than the depth Dp of the concave portion 302h (FIG. 8A). In a state in which the feed roller 10A is attached to the driving shaft 109, the belt holder 303 is positioned by being moved in the direction of the arrow G from the hold position (FIG. 8B) within a range of being allowed by the gap f. That is, an elastic deformation volume of the rubber belt 301 in a state in which the hook 302c is engaged with the snap fit 401c is greater than an elastic deformation volume in a state in which the hook 302c is not engaged with the snap fit 401c. Then, the feed roller 10A is put into a state in which the feed roller 10A continuously applies the resilient force to the driving shaft 109 by tensile force of the rubber belt 301 (FIG. 8B). It is noted that the distance in which the belt holder 303 is movable by the gap f is set at 0.5 mm in this embodiment for example.
In a case when the operator takes the feed roller 10A in an attached state shown in FIG. 9A out of the roller base 401 on the other hand, the operator disengages the snap fit 401c by pulling to a front side in FIG. 9A for example. Thereby, the belt holder 303 is pushed back in the direction of the arrow H shown in FIG. 8A by the gap f by the resilient force of the rubber belt 301, and the feed roller 10A pops up while slightly turning in a direction of an arrow F as shown in FIG. 9B. Therefore, the operator can readily take the feed roller 10A out of the roller base 401. That is, the feed roller 10A is detached from the driving shaft 109 and taken out of the roller base 401 as shown in FIG. 9C. Accordingly, the operation for replacing the feed roller 10A can be simply carried out.
In this case, it is possible to adequately adjust the resilient force of the rubber belt 301 by adjusting the inner circumferential length d1 of the rubber belt 301 shown in FIG. 5A and/or the moving distance, due to the gap f, of the belt holder 303 with respect to the roller core 302. It is then possible to avoid such problems that a jump-out amount (pop-out amount) of the feed roller 10A is too small, making it difficult to take out the feed roller 10A, and that the feed roller 10A jumps out too much and falls down in taking the feed roller 10A out of the driving shaft 109, by adjusting the resilient force as described above.
Then, the belt holder 303 is configured such that the belt holder 303 abuts with the outer circumferential surface of the rubber belt 301 to hold in the concave portion 302h of the roller core 302 in the state in which the feed roller 10A is detached from the driving shaft 109. Due to that, it is possible to prevent the rubber belt 301 from falling out of the roller core 302 in taking the feed roller 10A out of the roller base 401.
Still further, the belt holder 303 removable with respect to the roller core 302 is attached to the roller core 302 after wrapping the rubber belt 301 around the roller core 302. Therefore, when an operator assembles the feed roller 10A, in replacing the rubber belt 301 for example, he/she takes sequential steps of wrapping a cylindrical rubber belt 301 around the roller core 302 and of attaching the belt holder 303 to the roller core 302 while holding and pressing the belt holder 303 to the rubber belt 301. This arrangement makes it possible to simply assemble the feed roller 10A as compared to one required to assemble the rubber belt 301 with a holding member while manually deforming the rubber belt largely in advance. Still further, it is possible to readily take the rubber belt 301 out of the roller core 302 because the rubber belt 301 restores its cylindrical shape by taking the belt holder 303 out of the roller core 302.
Here, a feed roller 10Z, i.e., a comparative example, configured to include no belt holder 303 of the present embodiment will be described with reference to FIGS. 10A and 10B and FIG. 11. It is noted that FIG. 10A is a section view illustrating a state in which the feed roller 10Z is attached to the driving shaft 109 without the belt holder 303. FIG. 10B is a section view illustrating a state in which the feed roller 10Z shown in FIG. 10A is removed out of the driving shaft 109. FIG. 11 illustrates erroneous attachment in which the feed roller 10Z is attached in a state in which an edge of the elastic belt member overrides the flange portion 302f.
The feed roller 10A of the present embodiment is configured to prolong the frictional conveying portion 10a indicated by a two-dot chain line to prolong a conveying distance of one rotation thereof (see FIG. 5B). Therefore, the inner circumferential length d1 of the rubber belt 301 is greater than an outer diameter of the flange portion 302f of the roller core 302 as shown in FIG. 10B in the configuration including no belt holder 303.
Therefore, in the state of FIG. 10B in which the feed roller 10Z is not attached to the roller base 401, there is a possibility that the rubber belt 301 deviates from the roller core 302. Or, as shown in FIG. 11, there is a possibility that the edge 301f of the rubber belt 301 is erroneously attached at position deviating from a predetermined position by being attached in a state in which the edge 301f overrides the flange portion 302f provided at the both ends of the roller core 302.
In contrast, the feed roller 10A of the present embodiment can be set in the state in which movement of the rubber belt 301 located in the concave portion 302h is limited within the range of the gap f by the belt holder 303 assembled to the roller core 302.
Therefore, the rubber belt 301 hardly drops out of the roller core 302 in a state in which the feed roller 10A is not attached to the roller base 401. Still further, the feed roller 10A is prevented from being incorrectly attached to the roller base 401 in the state in which the rubber belt 301 overrides the flange portion 302f. This arrangement makes it possible to avoid the abovementioned troubles even if the support portion 302b of the roller core 302 is formed into a circular arc having a central angle of more than 180 degrees. It is noted that while the support portion 302b of the present embodiment is formed into a circular arc having a central angle of around 270 degrees as shown in FIG. 5B, the degree of the central angle can be changed appropriately by taking size of the sheet S, a distance between the feed roller 10A and the conveying roller pair 13 or the like into consideration for example.
Still further, the projecting portions 303b of the belt holder 303 are positioned at the both widthwise ends with respect to the rubber belt 301 and are located at the positions overlapping with the rubber belt 301 in frontal view (see FIG. 4B). Therefore, it is possible to restrict the rubber belt 301 from moving in the axial direction thereof and to prevent the erroneous attachment of the rubber belt 301 more reliably.
If the inner diameter of the rubber belt 301 is reduced to prevent the rubber belt 301 from deviating out of the roller core 302, like the prior art, a deformation volume (extension rate) of the rubber belt 301 in attaching the feed roller 10Z to the roller base 401 will increase. Then, if the snap fit 401c is unlocked, the resilient force generated by the rubber belt 301 in returning to a natural state (cylindrical shape) from the largely elastically deformed state acts on the feed roller 10Z, so that the resilient force of the rubber belt 301 increases too much. Due to that, there is a possibility that the feed roller 10Z pops up vigorously out of the driving shaft 109 beyond expectation of the operator and falls down.
Accordingly, it is possible to solve the abovementioned problems and the feed roller 10A can be readily taken out of the driving shaft 109 in replacing the rubber belt 301 by arranging such that the resilient force of the rubber belt 301 is limited by the belt holder 303 like the present embodiment. Then, it is possible to prevent the rubber belt 301 from dropping out of the roller core 302 or being incorrectly attached to the roller core 302 while overriding the flange portion 302f, and hence to improve the operability.
The arrangement of the present embodiment also makes it possible to adjust the pop-up amount of the feed roller 10A and to keep the pop-up amount in taking the feed roller 10A out of the roller base 401 to an adequate range by limiting the resilient force in taking out the feed roller 10A. Therefore, it is possible to avoid such troubles that the feed roller 10A otherwise jumps out and falls down in removing the feed roller 10A. Then, it is also possible to prevent the rubber belt 301 from falling out of the roller core 302 in taking the feed roller 10A out of the roller base 401, to prevent the erroneous attachment in attaching the feed roller 10A, and to improve the replaceability of the feed roller 10A.
<Modified Example>
Next, a modified example of the first embodiment will be described with reference to FIGS. 12A and 12B and FIG. 13. It is noted that FIGS. 12A and 12B are perspective views illustrating a feed roller 10B of the modified example, and FIG. 13 is a section view of the feed roller 10B of the modified example taken along an axial center part thereof.
The first embodiment described above is arranged such that the position of the belt holder 303 with respect to the driving shaft 109 is determined by being pressed by the driving shaft 109 when the feed roller 10A is attached to the driving shaft 109. In contrary, according to the modified example, the position of the belt holder 303 is determined by a press portion 401e provided in the roller base 401 as shown in FIGS. 12A and 12B and FIG. 13 when the feed roller 10B is attached to the driving shaft 109.
Differing from the rectangular columnar driving shaft 109 as described above and shown in FIGS. 7A and 7B, the driving shaft 109 of the modified example is formed into a columnar shape. The roller base 401 of the modified example includes a cylindrical portion 401h having a shape corresponding to the columnar driving shaft 109 and the press portion 401e between the both flange portions 401j so as to cover the columnar driving shaft 109. It is possible to determine the position of the belt holder 303 with respect to the driving shaft 109 through the press portion 401e in the modified example. This arrangement also makes it possible to obtain the similar effects with the first embodiment.
<Second Embodiment>
Next, a second embodiment will be described with reference to FIGS. 14 through 18. It is noted that FIG. 14A is a perspective view illustrating a state in which a feed roller 10C (roller member) is attached to the driving shaft 109. FIG. 14B is a perspective view illustrating a state in which the feed roller 10C is detached from the driving shaft 109. FIG. 15 is a front view illustrating the feed roller 10C in the state in which the feed roller 10C is detached from the driving shaft 109. FIG. 16 is a section view illustrating the feed roller taken along a line β-β in FIG. 15. FIG. 17A is a section view illustrating the state in which the feed roller 10C is detached from the driving shaft 109. FIG. 17B is a section view illustrating the state in which the feed roller 10C is attached to the driving shaft 109. FIG. 18 is a section view illustrating the feed roller 10C take along a line γ-γ in FIG. 17B.
The first embodiment described above has the configuration of holding the rubber belt 301 of the feed roller 10A to the roller core 302 by using the belt holder 303. In contrast to that, the present embodiment is arranged such that the outer circumferential surface of the rubber belt 301 of the feed roller 10C is held by a belt holding portion 302g provided in the roller core 302 as shown in FIG. 15. That is, according to the present embodiment, a first holding portion (support portion 302b) holding an inner circumferential surface of the rubber belt 301 and a second holding portion (belt holding portion 302g) holding the outer circumferential surface of the rubber belt 301 are integrally formed. It is noted that in the present embodiment, the same or corresponding components having the same configurations and functions with those of the first embodiment will be denoted by the same reference numerals and an explanation thereof will be omitted here.
The roller core 302 is provided with the belt holding portion 302g capable of holding the non-conveying belt portion 10b while keeping a predetermined distance (gap g) between the non-conveying belt portion 10b and a back face portion 302i of the support portion 302b in the state in which the feed roller 10C is taken off. That is, as shown in FIGS. 15 and 16, the belt holding portion 302g is provided integrally with the roller core 302 so as to hold the non-conveying belt portion 10b by resisting against the resilient force of the rubber belt 301 while keeping the predetermined distance (gap g) from the back face portion 302i.
The belt holding portions 302g are supported by supporting arms 302m projecting in the depth direction of the concave portion 302h of the roller core 302 from both end portions, in the width direction orthogonal to the circumferential direction of the rubber belt 301, of the support portion 302b. The belt holding portion 302g protruding like a hook at an edge of the supporting arm 302m comes into contact with the outer circumferential surface of the rubber belt 301 at a surface facing the bottom of the concave portion 302h and holds the widthwise both ends of the non-conveying belt portion 10b by resisting against the resilient force of the rubber belt 301.
When the feed roller 10C is attached to the roller base 401, i.e., a roller attaching portion, the concave region 301g of the rubber belt 301 shown in FIGS. 16 and 17B is positioned as follows. That is, the concave region 301g of the rubber belt 301 is positioned by being lifted by a convex portion 401g formed on the roller holding portion 401i shown in FIG. 14B by a moving distance corresponding to the gap g in a direction of an arrow O as shown in FIG. 17B.
Thus, the convex portion 401g of the roller base 401 projects upward in FIG. 18 between end portions 302k of the belt holding portion 302g corresponding to the both end portions of the non-conveying belt portion 10b, and pushes up the widthwise center portion of the non-conveying belt portion 10b. Thereby, the roller base 401 receives the resilient force of the rubber belt 301 through the convex portion 401g in the state in which the feed roller 10C is attached. Concave portions 401f avoiding the belt holding portion 302g when the convex portion 401g enters between the end portions 302k of the belt holding portion 302g are formed at both ends of the convex portion 401g as shown in FIGS. 14B and 18.
In the present embodiment constructed as described above, the feed roller 10C is held in a state in which the resilient force in a direction of an arrow Q is added to the convex portion 401g of the roller base 401 by the tensile force of the rubber belt 301 as shown in FIG. 18. Therefore, if the snap fit 401c (see FIG. 14A) of the roller base 401 is unlocked, the feed roller 10C pops up out of the roller base 401 by the tensile force of the rubber belt 301. It is possible to control this pop-up amount by adjusting the moving distance based on the gap g in advance.
It is possible to obtain the similar advantageous effects with the first embodiment by constructing as described above. That is, it is possible to facilitate the removal of the feed roller 10C in replacing the feed roller 10C, to prevent the erroneous attachment from occurring in attaching the feed roller 10C, and to improve the workability. Still further, because there is no belt holder 303 as compared to the configuration of the first embodiment, it is possible to cut a number of components and to simplify the configuration of the unit. Still further, it is possible to avoid such erroneous attachment that the rubber belt 301 deviates out of the roller core 302 and that the rubber belt 301 overrides the flange portion 302f of the roller core 302.
It is noted that the second embodiment is configured such that the concave region 301g of the rubber belt 301 is pushed up by the moving distance corresponding to the gap g by the convex portion 401g of the roller base 401. However, instead of that, it is also possible to arrange such that the rubber belt 301 is pushed up by the moving distance corresponding to the gap g by forming a part pushing up the rubber belt 301 on the driving shaft 109 itself or at a region other than the convex portion 401g of the roller base 401.
<Third Embodiment>
Next, a third embodiment will be described with reference to FIGS. 19 through 22. It is noted that FIG. 19 is a perspective view illustrating a feed roller 10D (roller member) of the present embodiment. FIG. 20A is a perspective view illustrating a state in which the feed roller 10D is attached to the driving shaft 109 through the roller base 411, and FIG. 20B is a perspective view illustrating a state in which the feed roller 10D is detached from the driving shaft 109. FIG. 21 illustrates a state in which the rubber belt 301 is loosened in the feed roller 10A of the first embodiment. FIGS. 22A through 22C illustrate changes of states from when the feed roller 10D is attached to the roller base 411 until when the feed roller 10D is taken off from the roller base 411. It is noted that in the present embodiment, the same or corresponding components functioning in the same manner with those of the first embodiment will be denoted by the same reference numerals and an explanation thereof will be omitted here.
The feed roller 10D of the present embodiment includes a rubber belt 301 (endless belt), a roller core 312 (first holding portion), and a belt holder 313 (second holding portion). Similarly to the roller core 302 of the first embodiment, the roller core 312 includes a support portion 302b formed into a circular arc in section and a concave portion 302h (concave portion) formed into a concave shape in section, and supports a part of the rubber belt 301 as the frictional conveying portion 10a. The belt holder 313 includes a body portion 313a (contact portion), projecting portions 313b, and a spacer portion 313c. As described later, a surface of the body portion 313a facing the driving shaft 109 constitutes an abutting surface 313d (first surface) and a surface of the spacer portion 313c facing the driving shaft 109 constitutes an inclined surface portion 313e (second surface). The belt holder 313 is in contact with an outer circumferential surface of the rubber belt 301 at the body portion 313a. Engage opening (cavity portion) formed through the projecting portion 313b, i.e., a link portion, is engaged with a lock projection 312e (convex portion), i.e., a linked portion, provided on the roller core 312. Accordingly, the roller core 312 and the belt holder 313 constitute a holding unit holding the rubber belt 301.
The roller core 312 and the belt holder 313 will be described in detail. As shown in FIG. 20A, the roller core 312 includes an engage projection 312d engaging with a lock portion 411d provided on the roller base 411. The roller core 312 is turnably supported by the engage projection 312d. The engage projection 312d is disposed on an axial line in parallel with a center axis of the driving shaft 109, and the feed roller 10D is detached from the driving shaft 109 by turning in a direction of an arrow F centering on the engage projection 312d. Differing from the first embodiment, the lock projection 312e of the roller core 312 engages with the snap fit 411c (engaged portion) provided on the roller base 411. Accordingly, the lock projection 312e (engage portion) of the roller core 312 is the linked portion to which the belt holder 313 is linked and also constitutes a snap fit mechanism together with the snap fit 411c.
The roller base 411 is provided with an operating portion 411k enabling to unlock the snap fit 411c. More specifically, the snap fit 411c is formed on a way of an arm-like plate extending in a substantially circumferential direction of the driving shaft 109, and the operating portion 411k is provided as an end portion of this arm-like plate. The operating portion 411k is operable in a direction of opening the arm-like plate in the axial direction of the driving shaft 109 (in a direction separating away from the feed roller 10D), and the lock projection 312e is disengaged from the snap fit 411c by operating the operating portion 411k in the opening direction.
As shown in FIG. 19, the spacer portion 313c of the belt holder 313 is provided on a side far from the engage projection 312d of the body portion 313a. That is, the spacer portion 313c erects from the abutting surface 313d of the body portion 313a and extends in a circumferential direction of the driving shaft 109. Accordingly, the spacer portion 313c is positioned between the rubber belt 301 and the driving shaft 109. A surface of the spacer portion 313c on a side facing the driving shaft 109 is formed as the inclined surface portion 313e continuous to the abutting surface 313d by a triangular rib member erected on the abutting surface 313d. The inclined surface portion 313e is formed so as to incline along a substantially circumferential direction centering on the engage projection 312d as an abutting surface abutting with the driving shaft 109 at a position different from the abutting surface 313d in a circumferential direction (a rotation direction) of the driving shaft 109. Still further, the inclined surface portion 313e is configured to be contactable with the driving shaft 109 when the roller core 312 turns centering on the engage projection 312d.
Next, an operation for taking out the feed roller 10D of the present embodiment will be described with reference to FIGS. 22A through 22C. In a state in which the feed roller 10D is attached to the driving shaft 109, both the lock projection 312e and the engage projection 312d of the roller core 312 are locked by the roller base 411, and the feed roller 10D rotates integrally with the driving shaft 109 as shown in FIG. 22A. In this state, the body portion 313a of the belt holder 313 receives the resilient force of the rubber belt 301 and presses the driving shaft 109 in a direction separating from the back face portion 302i of the roller core 312 (in a direction of an arrow H) by the abutting surface 313d. Still further, the spacer portion 313c receives the resilient force of the rubber belt 301 and pushes the driving shaft 109 in a direction of approaching to the engage projection 312d (in a direction of an arrow J) by the inclined surface portion 313e.
When the operating portion 411k of the roller base 411 is operated to open and to disengage the roller core 312 from the roller base 411, the roller core 312 starts a pop-up operation of turning in a direction of an arrow F. That is, the roller core 312 receives reaction force from the driving shaft 109 through the belt holder 313 and the rubber belt 301. Because this reaction force is a force in a direction opposite to the forces indicated by the arrows J and H, respectively, the roller core 312 turns in the direction of the arrow F centering on the engage projection 312d.
While the belt holder 313 slides and moves in the direction of the arrow H by the resilient force of the rubber belt 301, the slide-move is restricted because the lock projection 312e locks the projecting portion 313b on a way of the pop-up operation. Due to that, the belt holder 313 starts to turn together with the roller core 312, and the abutting surface 313d of the belt holder 313 is separated from the driving shaft 109 as shown in FIG. 22B. At this time, the spacer portion 313c is located between the driving shaft 109 and the rubber belt 301 and presses the driving shaft 109 in the direction of the arrow J while being continuously in contact with the driving shaft 109 by the inclined surface portion 313e by receiving the resilient force of the rubber belt 301. The roller core 312 receives the reaction force from the driving shaft 109 through the belt holder 313 and the rubber belt 301. Because this reaction force is a force in the direction opposite to the arrow J, the roller core 312 rotates further in the direction of the arrow F and continues the pop-up operation. Still further, because the belt holder 313 turns in a direction of an arrow N so as to incline with respect to the roller core 312 because the rubber belt 301 is deformed in the direction of the arrow J.
As the roller core 312 turns centering on the engage projection 312d, the resilient force decreases due to the restoration of the rubber belt 301, thus decreasing degree of the force of the spacer portion 313c (indicated by length of the arrow J) pressing the driving shaft 109. Then, the feed roller 10D stops turning in the direction of the arrow F (FIG. 22C) when the resilient force of the rubber belt 301 adequately decreases so as to be balanced with its own weight, for example. In this example, the feed roller 10D stops at a position where an end of the inclined surface portion 313e comes into contact with the driving shaft 109. Thereby, the pop-up operation of the feed roller 10D is completed and the feed roller 10D becomes a state in which the feed roller 10D can be separated from the driving shaft 109 by manually holding the feed roller 10D. An operator holds and pulls out the roller core 312 in such a state in a direction separating the back face portion 302i from the driving shaft 109 (upper right in FIG. 22C for example). Then, the rubber belt 301 is taken out of the driving shaft 109 while being held by the roller core 302 and the belt holder 303.
Because the feed roller 10D of the present embodiment is constructed as described above, it is possible to improve the replaceability further by providing the spacer portion 313c in addition to the effects brought about by the first embodiment. This point will be described specifically below by using the feed roller 10A of the first embodiment for comparison.
As shown in FIG. 6, the belt holder 303 of the feed roller 10A is movable by the width of the gap f between the body portion 303a and the back face portion 302i of the roller core 302. Here, it is conceivable to increase a pop-up amount during replacement by increasing the gap f and the moving amount of the belt holder 303. However, if the gap f is set to be more than a difference i between heights of a top face 303d of the belt holder 303 and of the frictional conveying portion 10a of the feed roller 10A, i.e., i>f, there is a possibility that the top face 303d of the belt holder 303 projects out of the frictional conveying portion 10a. In this case, there is a possibility that the projecting top face 303d abuts with and damages a sheet S. Accordingly, it is hard to set the moving amount of the belt holder 303 to be more than the predetermined width (the difference i of the heights) in the feed roller 10A.
Meanwhile, the belt holder 313 of the feed roller 10D of the present embodiment includes the spacer portion 313c which continues to be in contact with the driving shaft 109 by the inclined surface portion 313e even after when the abutting surface 313d of the body portion 313a separates from the driving shaft 109 (see FIG. 22B). The spacer portion 313c transmits the resilient force of the rubber belt 301 to the driving shaft 109 (arrow J) and also becomes a working point receiving the reaction force of the driving shaft 109. Thereby, the feed roller 10D can receive a rotational moment in a pop-up direction (in the direction of the arrow F) as the reaction force from the driving shaft 109 even after when the belt holder 313 ends up sliding and moving in the depth direction (in the direction of the arrow H) of the concave portion 312h. As a result, it is possible to assure the pop-up amount of the feed roller 10D without increasing the gap f and to improve the workability during the replacement thereof.
Still further, it is conceivable such a case that the inner circumferential length of the rubber belt 301 becomes longer than a set value due to tolerance of components in the feed roller 10A of the first embodiment. In such a case, there is a possibility that a part of the largely loosened rubber belt 301 interferes with the driving shaft 109 in detaching the feed roller 10A from the roller base 401 as shown in FIG. 21. Here, because the roller core 302 of the feed roller 10A rotates in the direction of the arrow F around an axis of the engage projection 302d in parallel with the axial core of the driving shaft 109, a turning track of a wall face on a side opposite from the engage projection 302d among the concave portion 302h of the roller core 302 approaches the driving shaft 109. Due to that, there is a possibility that the loosened rubber belt 301 comes into contact with the driving shaft 109 at a position P on the side far from the engage projection 302d within a gap between the roller core 302 and the driving shaft 109. Then, because the rubber belt 301 is a material whose friction can be readily increased to increase conveyance of the sheet S, there is a case when the pop-up operation stops as the rubber belt 301 comes into contact with the driving shaft 109. Thereby, the pop-up amount decreases, hindering the operation of the operator taking out the feed roller 10A and dropping the workability during the replacement.
Meanwhile, according to the feed roller 10D of the present embodiment, the spacer portion 313c is located between the rubber belt 301 and the driving shaft 109 and separates them during the pop-up operation. Therefore, even in a case when the rubber belt 301 is loosened, it is possible to prevent the interference otherwise caused between the rubber belt 301 and the driving shaft 109 and to improve the workability during the replacement. Still further, according to the present embodiment, the spacer portion 313c is provided on the side opposite from the engage projection 312d which is the axis of turn in the pop-up operation. Therefore, it is possible to prevent the interference from occurring at the position (P) where the driving shaft 109 and the rubber belt 301 are liable to approach and to improve the workability during the replacement with the simple configuration.
Still further, the present embodiment is configured such that the lock projection 312e engaging the belt holder 313 with the roller core 312 is locked by the snap fit 411c. This arrangement makes it possible to simplify the feed roller 10D by using the lock projection 312e for the both configurations of locking the feed roller 10D to the roller base 411 and of engaging the belt holder 313 with the roller core 312. Still further, as compared to one (see FIG. 7A for example) in which the snap fit 401c is disposed so as to avoid the belt holder 303, like the first embodiment, the operating portion 411k and the snap fit 411c can be disposed at positions close to each other. This arrangement make it possible to restrain a displacement of the operating portion 411k necessary for disengaging the snap fit 411c from the lock projection 312e and to improve the operability.
It is noted that the configuration of the spacer portion 313c is not limited to the configuration described above, and the spacer portions may be disposed on both sides with respect to the body portion 313a for example. Still further, the inclined surface portion 313e is not limited to be a flat surface straightly rising from the abutting surface 313d and may be a curved face integrally formed with the abutting surface 313d. Still further, the lock projection 312e is not limited to be used in the configuration as the part of the snap fit mechanism, and the snap fit mechanism may constitute a hook separately from the lock projection 312e, like the first embodiment.
<Fourth Embodiment>
Next, a fourth embodiment will be described with reference to FIGS. 23 through 25D. It is noted that FIG. 23 is a perspective view illustrating a feed roller 10E (roller member) of the present embodiment. FIGS. 24A and 24B are perspective views showing a belt holder 323 and a wire spring 325 of the present embodiment, where FIG. 24B is a view seen from a back direction of FIG. 24A. FIGS. 25A through 25D are section views illustrating a process in taking the feed roller 10E out of the roller base 411 and indicate that the process changes from FIG. 25A, illustrating a state in which the feed roller 10E is attached, to FIGS. 25B, 25C and 25D in order.
The feed roller 10E of the present embodiment has a configuration in which the wire spring 325, i.e., an elastic member, is added to the feed roller 10D of the third embodiment. The configuration other than that is the same with that of the third embodiment and therefore, the configuration of the present embodiment is partly in common with that of the first embodiment. Due to that, the present embodiment is configured in the same manner by the members described above, and the members functioning in the same manner will be denoted by the same reference numerals and an explanation thereof will be omitted here.
As shown in FIG. 23, the feed roller 10E of the present embodiment is constructed by a rubber belt 301 (endless belt), a roller core 312 (first holding portion), a belt holder 323 (second holding portion), and the wire spring 325. The wire spring 325 is attached to the belt holder 323 and projects on a side facing the driving shaft 109 in a state in which the feed roller 10E is detached from the driving shaft 109.
As shown in FIG. 24A, the belt holder 323 includes a body portion 323a (contact portion) contactable with the outer circumferential face of the rubber belt 301, projecting portions 323b engaged with the roller core 312, and a spacer portion 323c extending from the body portion 323a. As shown in FIGS. 24A and 24B, the wire spring 325 includes support portions 325a fixed to the belt holder 323 in a manner of sandwiching the body portion 323a and an elastic arm 325b projecting downward (to the side of the driving shaft 109) from the support portions 325a.
As shown in FIG. 25A, when the feed roller 10E is attached to the driving shaft 109, the elastic arm 325b of the wire spring 325 is pressed by the driving shaft 109 and is in contact closely with the body portion 323a of the belt holder 323. At this time, the driving shaft 109 receives a force in a direction of an arrow V by the resilient force of the rubber belt 301 through the body portion 323a and the wire spring 325. In the same time, the driving shaft 109 receives the resilient force of the rubber belt 301 through the spacer portion 323c and is pressed in a direction of an arrow J by the inclined surface portion 323e. It is noted that differing from the third embodiment, a lower surface 323d of the body portion 323a of the present embodiment, corresponding to the abutting surface 313d, is not in contact with the driving shaft 109.
When the operator detaches the feed roller 10E from the driving shaft 109, the operator unlocks the lock projection 312e from the snap fit 411c by operating the operating portion 411k of the roller base 411. Then, the feed roller 10E starts a pop-up operation of turning in the direction of the arrow F by reaction force caused by the driving shaft 109 to the forces indicated by the arrows J and V. While being urged toward the driving shaft 109 by the rubber belt 301, the body portion 323a of the belt holder 323 is urged in a direction separating away from the driving shaft 109 by a resilient force of the wire spring 325. Due to that, while the body portion 323a starts moving away from the driving shaft 109 soon after the start of the pop-up operation (see FIG. 25B), the body portion 323a transmits the resilient force of the rubber belt 301 to the driving shaft 109 through the wire spring 325 (arrow V). Then, the feed roller 10E continues to turn in the direction of the arrow F by receiving the reaction force from the driving shaft 109 by the inclined surface portion 323e and the elastic arm 325b of the wire spring 325.
As the pop-up operation proceeds, the wire spring 325 extends partially and an end portion of the inclined surface portion 323e comes into contact with the driving shaft 109 (see FIG. 25C). In this state, because the feed roller 10E receives a reaction force in a direction opposite to the force indicated by the arrow V from the driving shaft 109 by the resilient force of the wire spring 325, the feed roller 10E continues to turn in the direction of the arrow F. Then, after when the inclined surface portion 323e separates away from the driving shaft 109, the turn of the feed roller 10E stops and the pop-up operation ends in a state (FIG. 25D) in which the resilient force of the wire spring 325 (arrow V) is balanced with its own weight of the feed roller 10E.
Because the feed roller 10E of the present embodiment is constructed as described above, it is possible to obtain advantageous effects caused by adding the wire spring 325 (elastic member) in addition to the effects brought about by the first and third embodiments. That is, it is possible to increase the urging force and operating quantity of the pop-up operation in detaching the feed roller 10E from the driving shaft 109 by interposing the wire spring 325 between the rubber belt 301 and the driving shaft 109. Specifically, it is possible to increase momentum of the pop-up operation because the driving shaft 109 can be pressed by the force (indicated by the arrow V) in which the resilient force of the rubber belt 301 is combined with the resilient force of the wire spring 325 in the state (FIG. 25A) in which the feed roller 10E is attached to the driving shaft 109. Still further, it is possible to transmit the resilient force of the rubber belt 301 to the driving shaft 109 by the wire spring 325 when the force (indicated by the arrow J) pressing the driving shaft 109 by the inclined surface portion 323e decreases as the pop-up operation advances. It is then possible to increase the pop-up amount (turning amount) of the feed roller 10E as compared to the third embodiment. This arrangement makes it possible to improve the workability during the replacement by adequately adjusting the pop-up amount of the feed roller 10E.
It is noted that while the wire spring 325 is used as the elastic member in the present embodiment, any configuration may be adopted as long as it exerts an elastic force between the body portion 323a of the belt holder 323 and the driving shaft 109. For instance, instead of the wire spring 325, a flat spring may be used or an elastic part integrally molded with the belt holder 323 may be provided.
Still further, an action range (stroke) and resilient force of the wire spring 325 may be appropriately changed. For instance, it is possible to configure such that the feed roller 10E pops up vigorously when the snap fit 411c is erroneously unlocked from the lock projection 312e by setting the stroke of the wire spring 325 to be small and by setting the resilient force to be large. In this case, it is possible to inform the operator of the detachment of the feed roller 10E by the pop-up operation.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application Nos. 2014-151768, filed on Jul. 25, 2014, and 2015-135293, filed on Jul. 6, 2015, which are hereby incorporated by reference herein in their entirety.
Patent Grant
9535389
