1. Field of the Invention
The invention relates to a roller rail for a sliding wall and to a method for actuating a turnout in a roller rail according. The sliding wall comprises several individual sliding wall elements, wherein generally each sliding wall element has two carriages that engage in the roller rail. The sliding wall element is suspended from the roller rail and is displaceable in the roller rail via the carriages. With the intention to move the sliding wall elements, for example into a parking position, the roller rail may be connected to a branching roller rail or may be disconnected therefrom, which action is realized via a switchable turnout, which is actuated by each carriage.
2. Detailed Description of Prior Art
Such sliding wall elements, known as leaf elements of horizontal sliding walls and folding sliding walls, may be located in the parking position or the closed position. In the parking position, the sliding wall elements are lined up next to each other, as a leaf package in a parking track. In the closed position, the sliding wall elements are aligned along the rail path of the roller rail between terminal walls or columns, and separate an interior area from an exterior area.
If the sliding wall elements are to be moved into the parking position, a carriage of a sliding wall element is moved further along the roller rail, whereas the other carriage of the same sliding wall element is moved onto the branching roller rail. To this end, the roller rail and the branching roller rail are connected via a turnout.
A roller rail of this species is known from the document DE 100 24 580 A1, in which the turnout is actuated, when a carriage passes therethrough. In this case, the carriage, when passing the turnout, presses against the turnout and changes the travel path. As the turnout is likewise loaded by the weight of the sliding wall element acting upon the carriage, the carriage, when passing the turnout, is impinged by distinct switching and/or holding forces, whereby the travel resistance is increased for the carriage.
It is an object of the present invention to provide a roller rail for a sliding wall, which is inexpensive and easy to manufacture and in which the switching and/or holding forces are minimized or completely eliminated when the carriage passes the turnout. Thus a reliable mode of operation of the turnout should be guaranteed when the carriages pass therethrough.
A completely new actuating method of the turnout is proposed in the inventive roller rail. Switching the turnout is realized by at least one carriage of the sliding wall element, as long as said carriage is positioned outside the sweep area of the turnout. It is only thereafter that the carriage passes the already actuated turnout without switching forces and/or holding forces occurring in the turnout. Therefore, mechanical wear of carriages and turnout is minimized and a smooth coordinated movement of the carriage is guaranteed in the roller rail, respectively in the branching roller rail. According to one embodiment fo the invention, switching the turnout by the carriage outside the sweep area of the turnout is possible in both directions.
Advantageously, the turnout is configured as a simple switching element disposed between the roller rail and the branching roller rail. The switching element is controlled by a switching mechanism, to which it is connected in a torque-proof manner. Outside the turnout area, the switching mechanism protrudes into the driving direction of the carriage. If the carriage moves on the roller rail or the branching roller rail before reaching the turnout area, the carriage displaces the switching mechanism, which in turn shifts the switching element between the roller rail and the branching roller rail. In this case, the forces required for switching the switching mechanism are reduced. In case of motor failure of a motor-driven carriage the sliding wall elements can be manually moved from the parking position into a closed position or vice versa.
In one embodiment, the switching mechanism comprises a movably supported pivoted lever. At least one switching member is attached to the pivoted lever that protrudes into the travel direction of the carriage and is actuated by the carriage. As the pivoted lever is connected, in a torque-proof manner, to the switching element representing the turnout, the switching element is always shifted when the switching member is actuated by the carriage.
Preferably, when the switching member is configured as a change lever. In this case, two such change levers are disposed at the pivoted lever, wherein one change lever moves the turnout in the direction of the roller rail and the other change lever moves the turnout into the direction of the branching roller rail. Each change lever is mobile in both travel directions of each carriage, such that the switching element can be actuated via the change lever both, when the carriage enters the parking position and when the carriage leaves the parking position of the sliding wall elements. Once the carriage has passed the change lever, the latter returns into a resting position and is then displaced again by the following carriage.
A particularly robust structural design of the switching mechanism is achieved, if the change lever is pre-loaded by a spring element for returning the lever into its resting position. When actuating the change lever, the carriage just needs to deploy the force which is required to overcome the spring force. As the spring force, for returning the change lever into its resting position, may be kept very low and the switching mechanism in turn is configured to be easily movable, the carriage only needs to develop minimum switching forces for switching the turnout.
Conveniently, four change levers are provided at the pivoted lever, wherein two change levers point in the direction of the roller rail and the other two change levers point in the direction of the branching roller rail. Thus respectively one pair of change levers is provided for the roller rail and one for the branching roller rail. A first change lever of each pair is moved by the carriage in its first travel direction, whereas a second change lever of each pair is activated by the carriage on its return path, namely in a second travel direction. This is advantageous in that the displacement direction of a sliding wall element can be changed at any time. Even if only a portion of the sliding wall has moved, for example in the direction of the parking position, the first carriage of the sliding wall element having passed the turnout in the direction of the branching roller rail and the second carriage of the same sliding wall element is still positioned in front of the turnout, the carriage located on the branching roller rail is able to immediately start moving in the opposite travel direction and to pass the turnout in the direction of the roller rail. The sliding wall elements are therefore very flexible in terms of displacement, and, in case of electrically operated sliding wall elements, likewise the control expense is considerably reduced, such that a simple control system can be used.
As the two pairs of change levers move the pivoted lever of the switching mechanism, to which they are movably connected, back and forth between two different conditions, it is imperative to ensure that the pivoted lever remains in the once switched position so that the turnout will keep its position. This is why the pivoted lever is non-positively pre-loaded so that the pivoted lever stays in both of its terminal positions in a stable way.
Advantageously, the pivoted lever is pre-loaded by a spring to adjust both terminal positions in a stable way. This spring presses the pivoted lever into its respective terminal position. When actuating the change lever, the carriage needs to overcome this spring force at the pivoted lever in order to move the pivoted lever from the first terminal position into the second terminal position. In this case, the pivoted lever, under the action of the spring force, automatically switches to the next terminal position, if the pivoted lever has approximately travelled half of the distance from the one terminal position to the second terminal position, wherein half of the distance is covered by displacing the corresponding change lever by the carriage. The switching force, to be developed by the carriage, is thereby optimized.
It is furthermore intended that the two carriages, moving a sliding wall element, have different identifiers in the shape of encodings. A switching member, corresponding to the encodings and being affixed to the switching mechanism, is switched by the different encodings. It is by the encodings that the switching member recognizes if the turnout is actuated by the first carriage or the second carriage of a sliding wall element.
Preferably, the identifiers of the carriages are mechanically encoded. One such mechanical encoding may be realized in that the identifier is configured as a tenon, disposed on the carriage and dimensioned such that it contacts the switching member. In a particular robust and simple form, the switching member is configured as a leaf spring which, at least partially, surrounds a rotating shaft. The rotating shaft connects the pivoted lever and the switching element in a torque-proof manner. As the leaf spring is likewise firmly connected to the rotating shaft, the switching procedure of a carriage is therefore transferred to the switching element, which serves as the turnout. In order to reach contact with the carriage, each end of the leaf spring either protrudes in the travel direction of the carriage on the roller rail or in the travel direction of the carriage on the branching roller rail. In terms of structure, a leaf spring is an actuator, which is very easy to manufacture and nevertheless has sufficient stability to transfer the switching forces to the switching element, which act upon the leaf spring.
In one embodiment, the mechanical encoding is a cam. Those cams, in the shape of prominences on the carriage, for example tenons, are disposed at different locations on the carriages, and they conform to the configuration of the switching member. In case of a leaf spring as the switching member, the cam is placed on the right hand side of the first carriage of a sliding wall element and on the left hand side of the second carriage of the same sliding wall element, or vice versa.
In addition, it is indicated that the switching member may be configured as a rotary disc, wherein two rotary discs are required for actuating the turnout. In this case, the first rotary disc is oriented in the direction of the roller rail, whereas the second rotary disc points in the direction of the branching roller rail. Both rotary discs are interconnected by an arm assembly and are actuated by the differently disposed cams of the two carriages of a sliding wall element.
One embodiment of the invention is a method for actuating a turnout in a roller rail for a sliding wall comprising several sliding wall elements. In this case, each sliding wall element is displaced in the roller rail by preferably two carriages, the sliding wall element being attached thereto and suspended therefrom. The roller rail may be connected to the branching roller rail via a turnout or may be separated therefrom. In this case, the turnout is actuated by a carriage. In order to reduce the switching forces and/or holding forces when passing the turnout, the turnout is switched by means of the carriage, prior to the carriage entering the turnout. Therefore, when passing the turnout, no switching forces and/or holding forces will occur, which allows the respective carriage to smoothly pass the turnout.
Preferably a leading carriage switches the turnout for a following carriage. As an alternative, a carriage switches the turnout prior to the same carriage entering the turnout area. It is likewise conceivable that one carriage of the sliding wall element is provided with a drive and another one without a drive for automatically moving respectively displacing the sliding wall element. Likewise, one sliding wall element may have more than one or two carriages.
The technical features disclosed for the inventive device are likewise applicable to the inventive method and vice versa. Also, the inventive method may be realized with the inventive device.
Further measures and advantages of the invention will result from the claims, the following description and the drawings. The invention is illustrated in the drawings in several embodiments, in which:
In
In a first embodiment of the inventive roller rail,
Figures A and B of
On account of this rest position of the switching element 2.3, the now following carriage 3.2 is directed into the direction of the branching roller rail 1.2, which can be seen in
The
In this embodiment, a single change lever 2.1.a and 2.1.b is conveniently sufficient per individual rail 1.1 and 1.2.
As already explained, the second carriage 3.2 may be driven electrically. For this purpose, a first power rail 1.4 and a second power rail 1.5, which contact the second carriage 3.2 and thereby supply electrical current, are disposed in the roller rail 1.1 and the branching roller rail 1.2.
The turnout area is provided with a cover 4, which is mechanically connected to the turnout 1 via connecting elements 4.1 and are configured as clamping elements. The cover 4 has mounts 4.2 into which the connecting element 4.1 is inserted.
When leaving the parking position, the second carriage 3.2 at first moves from the branching roller rail 1.2 into the roller rail 1.1, whereby, prior to passing the turnout 1, with its cam 2.7.b, it pushes the leaf spring 2.8 forward and thereby moves the switching element 2.3 into a position in which the switching element 2.3 unblocks the branching roller rail 1.2 and blocks the roller rail section 1.3. Once the carriage 3.2 reaches the roller rail 1.1, the carriage 3.2 drags the carriage 3.1 along which, with its cam 2.7.b, at first moves the spring leaf 2.8 forward in travel direction. The switching element 2.3 is thereby again switched and unblocks the path to the roller rail 1.1 for the carriage 3.1.
A fourth embodiment is illustrated in
Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
Number | Date | Country | Kind |
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10 2009 038 014.0 | Aug 2009 | DE | national |
This is a U.S. national stage of application No. PCT/EP2010/004731, filed on Aug. 3, 2010 priority is claimed on German Application No. 10 2009 038 014.0 filed Aug. 20, 2009, the contents of which are incorporated here by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2010/004731 | 8/3/2010 | WO | 00 | 2/17/2012 |