The present invention relates to the technical field of a roller shutter for an automobile, and in particular to a roller shutter for an automobile.
A roller shutter is widely applied. Especially in the field of automobiles, the roller shutter can be used on the automobile to block an automobile compartment, to keep out the sun and rain. The roller shutter on the automobile is generally fixed to a frame through guide slots. In the process of installing the roller shutter, two guide slots are easy to imbalance in installation due to the fixation problem. Even if the two guide slots of the roller shutter are slightly offset, the pulling-out of the roller shutter will be affected. The frictional force produced in the process of unrolling or rolling of the roller shutter is large, and the user needs to take great effort in switching. Moreover, because the frictional force is large, noise will be generated in the switching process. There is also another roller shutter for an automobile. Bearings are installed on each roller shutter plate on both sides of the roller shutter, and roll inside the guide slots. Such automobile uses the roller shutter. Although the frictional force is relatively reduced in the switching process, the cost of the roller shutter is greatly increased due to high cost of the bearings and large quantity of bearings on the roller shutter. When one bearing is damaged, the use of the whole roller shutter will be affected. Moreover, the existing roller shutter can only be fully opened or fully closed. When the roller shutter is pushed away half, if the roller shutter is released, it is easy to unroll, which may easily hurt the user.
The purpose of the present invention is to solve the problems of the prior art and provide a roller shutter for an automobile having functions of locking and arbitrary positioning.
To realize the above-mentioned purpose, the present invention adopts the technical solution: a roller shutter for an automobile, comprising guide slots arranged on both sides of a frame, a roller shutter that slides between the two guide slots, a lock catch assembly arranged on the roller shutter and locked with the guide slots on both sides, a rolling and unrolling assembly for rolling and unrolling the roller shutter, a plurality of groups of pre-positioning installation assemblies used for enabling the two guide slots to keep parallel and positioning and locking assemblies used with the pre-positioning installation assemblies and connecting the guide slots with the frame.
Each guide slot extends downward and has a connecting wall; the guide slot is connected with a connecting plate arranged on the frame through the connecting wall; a slide rail is arranged in the guide slot; the roller shutter is formed by mutually connecting a plurality of roller shutter plates; rubber slots are arranged on the left side and the right side of each roller shutter plate; left and right roller shutter plates are connected through rubber strips adapted with the rubber slots; the bottom surface of each roller shutter plate is arched upward to form an arc; both sides of the arc bottom surface are in linear contact with the slide rail; and the roller shutter slides on the slide rail through the arc bottom surface which is in linear contact with the slide rail through each roller shutter plate.
The pre-positioning installation assemblies comprise a positioning ruler used for enabling the front distance and the rear distance of the two guide slots to be equal, and a regulating bolt for keeping the two guide slots parallel; a regulating hole adapted with the regulating bolt is formed in the connecting wall; the length of the positioning ruler is adapted with the width of the roller shutter; the regulating bolt on each guide slot penetrates through the regulating hole and spins on the connecting plate on the frame.
The positioning and locking assemblies comprise a front fixing component, a rear fixing component and a locking bolt; locking screw holes are formed in the front fixing component and the rear fixing component; the front fixing component, the connecting wall, the connecting plate and the rear fixing component are arranged in sequence; the regulating bolt penetrates through the connecting wall and spins on the connecting plate; the locking bolt penetrates through the locking screw holes in the front fixing component and the rear fixing component so that the front fixing component and the connecting wall are locked together, the rear fixing component and the connecting plate are locked together and the front fixing component and the rear fixing component are locked together.
The rolling and unrolling assembly comprises a roller shutter box, a first turntable, a second turntable, a fixing hole, a bayonet lock, a roller shutter slot and a roller shutter slot inlet; one end of the roller shutter box is provided with the first turntable, and the other end of the roller shutter box is provided with the second turntable; the roller shutter box is provided with the roller shutter; the first turntable and the second turntable are provided with the roller shutter slot; one end of the roller shutter slot is provided with the roller shutter slot inlet; the bayonet lock and the fixing hole are arranged around the first turntable and the second turntable; and the first turntable and the second turntable are fixed to the roller shutter box through the fixing hole and the bayonet lock.
As an improvement of the present invention, the roller shutter comprises first roller shutter plates, second roller shutter plates, a roller shutter hinge, a rubber slot and a rubber strip; the roller shutter is provided with a plurality of the first roller shutter plates and the second roller shutter plates; the first roller shutter plates are connected with the second roller shutter plates through the roller shutter hinge; the rubber slot is arranged between the first roller shutter plates and the second roller shutter plates; and the rubber slot is provided with the rubber strip.
As an improvement of the present invention, slide blocks are arranged on the front side and the rear side of each roller shutter plate; the bottom surfaces of the slide blocks are arc surfaces adapted to the arc bottom surfaces of the roller shutter gates; and the roller shutter slides on the slide rail of the guide slot through the slide blocks arranged on each roller shutter plate.
As an improvement of the present invention, each slide block is provided with a connecting block; each roller shutter plate is provided with a connecting hole; the connecting block of the slide block is clamped into the connecting hole and the bottom surface of the slide block is bucked on the bottom surface of the roller shutter plate; the upper surface of the bottom surface of the slide block is provided with a clamping block; and the roller shutter plate is provided with a clamping groove adapted with the clamping block.
As an improvement of the present invention, the front end and the rear end of each guide slot are provided with at least two regulating bolts; the regulating bolt on each guide slot is symmetrical with the regulating bolt on the other guide slot; and every two regulating bolts are used with one positioning and locking assembly.
As an improvement of the present invention, the front fixing component is arranged between two regulating bolts.
As an improvement of the present invention, the front fixing component and the rear fixing component are in L shape; and when the front fixing component and the rear fixing component are locked, the rear fixing component is pressed on the front fixing component.
As an improvement of the present invention, the lock catch assemblies are two spring locks with lock hooks symmetrically arranged on both sides of the front end of the roller shutter; and lock bodies of the spring locks are pressed so that the lock hooks can extend to the guide slots and fasten with the lower surfaces of the guide slots or release the guide slots and keep away from the lower surfaces of the guide slots.
As an improvement of the present invention, the lock hooks are provided with rubber columns.
As an improvement of the present invention, the lock catch assemblies are arranged on the roller shutter through lock boxes adapted with the lock bodies of the spring locks; installing holes are formed in the bottoms of the lock bodies of the spring locks; and the lock boxes are provided with assembling holes adapted with the installing holes.
As an improvement of the present invention, the upper surface of the roller shutter is provided with a lock box cover for bucking the lock bodies inside; the lock box cover is divided into a box frame and an upper cover pivoted with the box frame; the box frame is provided with a button position; the upper cover is provided with a fastener adapted with the button position; and an extending block is forward extended at one side of the upper cover where the fastener is arranged.
As an improvement of the present invention, the lock catch assemblies are connecting rod locks arranged on the front end of the roller shutter; and the lock bodies of the connecting rod locks are pressed so that locking rods on both sides of the lock bodies of the connecting rod locks can be respectively abutted against the guide slot on the corresponding side of the frame or leave the guide slot on the corresponding side.
As an improvement of the present invention, the upper surface of the locking rod on the left side of the connecting rod lock is provided with steps; and the lower surface of the locking rod on the right side of the connecting rod lock is provided with steps.
As an improvement of the present invention, each lock body is provided with a lock hole for back locking the lock catch assembly.
As an improvement of the present invention, the rolling and unrolling assembly comprises a roller shutter box, a first turntable and a second turntable arranged on both sides of the roller shutter box, and a rotating shaft arranged between the first turntable and the second turntable; the rotating shaft is connected with a fixed end of the roller shutter; the guide turntable comprises a chassis, a central hole arranged in the center of the chassis and used for installing a bearing of the rotating shaft, and a plurality of communicated roller shutter slots arranged on the chassis around the central hole; the radius of the central hole is R; a distance between two side walls of each roller shutter slot is K; the outer side wall of each roller shutter slot is connected with the inner side wall of each roller shutter slot; the projections of the connected side walls of the roller shutter on the chassis form Archimedes spiral using the center of a circle of the central hole as an origin, using the radius R of the central hole as an initial length unit and using K as a thread pitch; a spiral curve of the roller shutter slot ends on one side of the chassis and forms the roller shutter slot inlet for access of the roller shutter; and when the thickness of the roller shutter is Dmm, the thread pitch K=D+2 mm.
Compared with the prior art, the roller shutter for an automobile in the present invention has the following advantages:
1. In the roller shutter for the automobile in the present invention, the positioning ruler of the pre-positioning installation mechanism enables the front distance and the rear distance of the two guide slots to be equal and to be adapted to the width of the roller shutter. Then, the regulating bolt penetrates through the regulating hole on the connecting wall and spins on the connecting plate; and the two guide slots are pre-positioned and kept in balance. Subsequently, when the two guide slots are locked to the frame, because of the limiting of the regulating bolt, the distance between the front and rear ends of the guide slot will not be different due to different locking forces.
2. In the roller shutter for the automobile in the present invention, the positioning and locking mechanism is used with the roller shutter for the automobile; and the regulating bolt first locates the distance between the connecting wall of the guide slot and the connecting plate of the frame. When the locking bolt penetrates through the locking screw holes on the front fixing component and the rear fixing component so that the front fixing component and the connecting wall are locked together, the rear fixing component and the connecting plate are locked together and the front fixing component and the rear fixing component are locked together, because of the positioning effect of the regulating bolt, the locking piece can only lock the front fixing component with the connecting wall, lock the rear fixing component with the connecting plate and lock the front fixing component with the rear fixing component within the setting range of the regulating bolt. Each locking position of the whole guide slot is positioned by the regulating bolt and then locked by the locking piece. Each guide slot can be made parallel to the frame, so that the two guide slots remain parallel.
3. In the roller shutter for the automobile in the present invention, both sides of the arc bottom surface of the roller shutter are in linear contact with the slide rail; the roller shutter slides on the slide rail through the arc bottom surface which is in linear contact with the slide rail through each roller shutter plate; Compared with the switching of the roller shutter by rotation along the guide rail through the bearing, the switching of the roller shutter by the frictional force between the roller shutter plate and the slide rail greatly reduces the cost of the roller shutter. At the same time, compared with surface contact, the linear contact has smaller contact surface and minimizes the frictional force in the sliding process, making the switching process of the roller shutter smoother and more effortless. In addition, the slide rail is arranged in the guide slot. The guide slot can not only limit the roller shutter so that the switching of the roller shutter is not affected due to offset caused by uneven stress, but also avoid increasing the frictional force in the sliding process caused by outside dust which falls on the slide rail or affecting the switching smoothness of the roller shutter caused by foreign matter.
4. In the roller shutter for the automobile in the present invention, the roller shutter slot of the turntable solves the mode of rolling the roller shutter using a roller in the traditional product, reduces the cost of the turntable, and facilitates the rolling of the roller shutter. At the same time, the structure can also reduce the weight and the cost of the whole product.
5. In the roller shutter for the automobile in the present invention, in the process of unrolling the roller shutter or rolling the roller shutter, the lock catch assembly can be pressed at any time according to the size of the required compartment opening so that the lock catch assembly is simultaneously locked with the guide slots on both sides to stop unrolling or rolling the roller shutter. Locking and positioning are conducted at any time, which is high in flexibility and high in freedom. Because of the effect of the fastener, the roller shutter and the guide slot are locked and the roller shutter will not be unrolled randomly, so the roller shutter is safe and reliable.
In the figures: 1. guide slot; 11. connecting wall; 12. positioning block; 13. slide rail; 2. roller shutter; 21. first roller shutter plate; 211. connecting hole; 212. clamping groove; 213. reinforcing rib; 214. rubber slot; 215. roller shutter hinge; 22. slide block; 221. connecting block; 222. avoiding slot; 223. clamping block; 23. rubber strip; 24. second roller shutter plate; 3. lock catch assembly; 31. lock body; 32. lock hook; 33. locking rod; 331. step; 34. rubber column; 35. lock hole; 36. installing hole; 37. lock box; 371. assembling hole; 38. lock box cover; 381. box frame; 3811. button position; 382. upper cover; 3821. fastener; 3822. extending block; 4. rolling and unrolling assembly; 41. roller shutter box; 42. first turntable; 421. chassis; 422. central hole; 423. roller shutter slot; 424. screw hole; 425. groove; 426. avoiding arc; 427. fixing hole; 428. bayonet lock; 429. roller shutter slot inlet; 43. rotating shaft; 44. second turntable; 5. pre-positioning installation assembly; 51. positioning ruler; 53. regulating bolt; 6. positioning and locking assembly; 61. front fixing component; 62. rear fixing component; 63. locking bolt; 64. gasket; and 7. connecting plate
The present invention will be further described in detail below in combination with the drawings and preferred embodiments.
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Preferably, roller shutter hinges 215 are respectively arranged on the left sides and the right sides of the first roller shutter plates 21 and the second roller shutter plates 24. The first roller shutter plates 21 and the second roller shutter plates 24 are connected through the roller shutter hinges 215 to make a seal connection between the roller shutter plates 21. The surface of the roller shutter 2 is made into a plane as much as possible. At the same time, the gap at the connection is reduced to ensure waterproof performance of the roller shutter 2 in the use process and prevent rainwater from leaking into the compartment. This structure can ensure sealing performance. The interface of the rubber strip 23 has good extensibility and wear resistance, so that the life of the product can be prolonged.
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Preferably, each guide slot 1 is at least provided with two regulating bolts 52; the front end and the rear end of each guide slot 1 are provided with at least one regulating bolt 52; and the regulating bolt 52 on each guide slot 1 is symmetrical with the regulating bolt 52 on the other guide slot 1. As shown in
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Preferably, each of the first turntable 42 and the second turntable 44 comprise a chassis 421, a central hole 422 arranged in the center of the chassis 421 and used for installing a bearing of the rotating shaft 43, and a plurality of communicated roller shutter slots 423 arranged on the chassis 421 around the central hole 422; the radius of the central hole 422 is R; a distance between two side walls of each roller shutter slot 423 is K; the outer side wall of each roller shutter slot 423 is connected with the inner side wall of each roller shutter slot 423; the projections of the connected side walls of the roller shutter 2 on the chassis 421 form Archimedes spiral using the center of a circle of the central hole 422 as an origin, using the radius R of the central hole 422 as an initial length unit and using K as a thread pitch; a spiral curve of the roller shutter slot 423 ends on one side of the chassis 421 and forms the roller shutter slot inlet for access of the roller shutter 2; and when the thickness of the roller shutter 2 is Dmm, the thread pitch K=D+2 mm. There is only one layer of roller shutter 2 in each roller shutter slot 423, and each layer of roller shutter 2 is separated by the outer side wall of the roller shutter slot 423. Each layer is not affected by each other, so that rolling and unrolling are relatively smooth. When the thickness of the roller shutter 2 is Dmm, the thread pitch K=D+2 mm. A difference value of 2 mm is set between the thread pitch and the thickness of the roller shutter 2. This difference value not only can ensure small frictional force for smooth rolling or unrolling of the roller shutter 2, but also can minimize the size of the guide turntable under the requirement that the roller shutter 2 is sufficient to fully roll.
Preferably, D=15 mm and K=17 mm. In such thread pitch, it can not only ensure that the roller shutter 2 can be smoothly rolled into the roller shutter slot 423, but also ensure that the roller shutter 2 is smoothly rolled into the roller shutter slot 423. The frictional force can be reduced, and noise during rolling can also be reduced.
Preferably, 37 mm<R<40 mm. Under the condition that K=17 mm, the roller shutter 2 of 170 mm-260 mm can be fully rolled into the roller shutter slot 423 within 3-4 circles. Thus, the area of the guide turntable 42 is small enough.
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Preferably, the side wall of the roller shutter slot 423 and the chassis 421 are formed integrally.
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When the roller shutter 2 is required to stop unrolling or rolling, the lock bodies 31 of two spring locks are pressed at any time. The lock hook 32 on each spring lock extends to the guide slot 1 on the opposite side, and presses the rubber column 34 on the lock hook 32 to the lower surface of the guide slot 1 on the opposite side. When the roller shutter 2 is required to unroll or continuously roll, the lock bodies 31 of the two spring locks are pressed once again. The lock hooks 32 keep away from the lower surface of the guide slot 1, and the roller shutter 2 can be continuously rolled or unrolled.
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Preferably, the upper surface of the roller shutter 2 is provided with a lock box cover 38 for buckling the lock bodies 31 inside. As shown in
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When the roller shutter 2 is required to stop unrolling or rolling, the lock body 31 of the connecting rod lock is pressed at any time. Two locking rods 33 of the lock body 31 extend to the guide slot 1 on the opposite side, and clamp the steps 331 to the guide slot 1 on the opposite side. When the roller shutter 2 is required to unroll or continuously roll, the lock body 31 of the connecting rod lock is pressed once again. Two locking rods 33 on both sides of the lock body 31 keep away from the guide slot 1, and the roller shutter 2 can be continuously rolled or unrolled. The lock body 31 is pressed so that the locking rods 33 on both sides of the lock body 31 can act at the same time.
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The above only describes preferred embodiments of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement or improvement, etc. made within the spirit and the principle of the present invention shall be contained within the protection scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
201721657523.9 | Dec 2017 | CN | national |
201721658138.6 | Dec 2017 | CN | national |
201820547132.X | Apr 2018 | CN | national |
201820547182.8 | Apr 2018 | CN | national |
201820547184.7 | Apr 2018 | CN | national |
201820547185.1 | Apr 2018 | CN | national |
201820547693.X | Apr 2018 | CN | national |
The present application is a Continuation Application of PCT Application No. PCT/CN2018/104270 filed on Sep. 6, 2018, which claims the benefit of Chinese Patent Application Nos. 201820547184.7, 201820547132.X, 201820547693.X, 201820547182.8 and 201820547185.1 filed on Apr. 17, 2018, and Chinese Patent Application Nos. 201721658138.6 and 201721657523.9 filed on Dec. 3, 2017. All the above are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/CN2018/104270 | Sep 2018 | US |
Child | 16406035 | US |