Typically, soft surface cleaning involves the use of a soft surface cleaning device. A soft surface cleaning device typically comprises cylindrical agitators containing a brush or cloth. The agitator is moved across the soft surface or turned upon the soft surface to provide mechanical action to dislodge foreign matter and debris.
Traditional agitators can cause deterioration to the soft surface material. The damage caused can be attributed to the conventional agitator's orientation, pressure, and abrasiveness. Often times, conventional agitators will accomplish the opposite of that which they are designed to accomplish. That is, a conventional agitator having groupings of brush bristles have been known to thrust the debris into the irregularities of the soft surface, rather than simply dislodging the debris for eventual removal. Furthermore, aggressive mechanical action caused by brush bristles often results in pile burst and fuzzing which have deleterious effect on the physical structure of the carpet pile. Also, groups of bristles on a conventional brush could be pulled through the fiber of the soft surface, e.g., carpet, causing potential distortion and damage to the soft surface.
Similarly, the brushes or bristles of conventional hand-operated cleaning devices, such as scrub brushes, can damage soft surfaces when the soft surface is scrubbed. Furthermore, in use, conventional scrub brushes tend to grind foreign matter and debris deep into the fibers of the soft surface rather than removing such matter and debris from within or between the fibers.
Thus, there exists a need for a soft surface cleaning apparatus that reduces damage to soft surfaces, such as carpet, while being equally if not more effective than conventional agitators. Further, there exists a need for a soft surface cleaning apparatus that will not thrust debris into the surface being cleaned, but rather will aid in the removal of such debris. Similarly, there is a need for a hand-operated cleaning device that is able to effectively clean a soft surface without damaging or destroying the soft surface.
Embodiments of cleaning devices having a rigid surface that includes recesses therein are disclosed. The rigid surface and recesses therein provide for a less aggressive mechanical action that minimizes the risk of pile burst and fuzzing caused by conventional bristle brushes.
In an embodiment, the soft surface cleaning apparatus of the claimed invention comprises a rotatable cylindrical roller having a rigid surface that incorporates recesses therein for contact with a soft surface to be cleaned, and a rotatable support means. As the roller rotates and/or is moved across the surface, the rigid surface contacts and presses downward on the soft surface to be cleaned and compresses it. The recesses in the surface of the roller provide the opportunity for areas of the soft surface to temporarily decompress to their original position and then recompress again when the rigid surface of the roller contacts and presses down on the soft surface again. This repeated compression, decompression, and recompression, preferably in combination with a cleaning compound, provides the mechanical action necessary for removal of foreign material from deep within the soft surface. The roller preferably comprises recesses having a cone shape, but may incorporate recesses of various lengths, depths, shapes, and configurations.
In another aspect of the invention, the soft surface cleaning apparatus comprises a rigid rotatable disk with a plurality of spaced-apart recesses therein for contact with a soft surface to be cleaned, and a rotatable support means. As the disk rotates and is moved horizontally across the soft surface, there is a repeated compression, decompression, and recompression of the soft surface, preferably in combination with a cleaning compound, that removes foreign matter from deep within the soft surface, as described above.
In another embodiment, a hand-operated cleaning device is disclosed. The hand-operated cleaning device is for use on soft surfaces, including carpeting, upholstery, fabrics, clothing, and the like. The hand-operated cleaning device has a body that includes a first side having a rigid surface without projections and a plurality of spaced apart recesses therein. In use, the first side engages the soft surface to be cleaned. As the hand-operated cleaning device is moved across the surface, the rigid surface contacts and presses downward on the soft surface to be cleaned and compresses it. The recesses in the rigid surface provide the opportunity for areas of the soft surface to temporarily decompress to their original position and then recompress again when the rigid surface contacts and presses down on the soft surface again. This repeated compression, decompression, and recompression, optionally in combination with a cleaning compound, provides the mechanical action necessary for removal of foreign material from within the soft surface. The roller preferably comprises recesses having a cone shape, but may incorporate recesses of various lengths, depths, shapes, and configurations.
In another embodiment, a cleaning kit for cleaning a soft surface is disclosed. The kit has a hand-operated cleaning device. The hand-operated cleaning device has a body that includes a first side having a rigid surface without projections for engaging the soft surface and a plurality of spaced apart recesses therein. The kit also has a cleaning compound for application to the soft surface. In use, the cleaning compound is applied to the soft surface and as the hand-operated cleaning device is moved across the surface, the rigid surface contacts and presses downward on the soft surface to be cleaned and compresses it. The recesses in the rigid surface provide the opportunity for areas of the soft surface to temporarily decompress to their original position and then recompress again when the rigid surface contacts and presses down on the soft surface again. This repeated compression, decompression, and recompression massages the cleaning compound into the soft surface and provides the mechanical action necessary for removal of foreign material from within the soft surface. The roller preferably comprises recesses having a cone shape, but may incorporate recesses of various lengths, depths, shapes, and configurations.
The recesses embedded in the rigid surface of the roller, the rigid disk, or the hand-operated cleaning device insure consistent pressure with no build up of heat or sideward compression or rebound of the soft surface where such action could cause distortion or damage.
Therefore, it is an object of the invention to reduce or eliminate damage to soft surfaces during cleaning, while retaining or surpassing the effectiveness of conventional style cleaning.
It is further object of the invention to remove debris from within the soft surface being cleaned, preferably in combination with a cleaning compound, while thrusting little or no debris into the soft surface.
It is still a further object of the invention to prolong the useful economic life of soft surfaces by effectively cleaning them without damaging or distorting them.
It is still a further object of the invention to cause less strain on the motor of the soft surface cleaning machine as compared to conventional bristle orientations, which create large amounts of friction.
It is still another object of the invention to provide a soft surface cleaning apparatus that requires minimum maintenance.
It is another object of the invention to provide an apparatus for cleaning soft surfaces that reduces cleaning costs and increases productivity.
In a preferred embodiment, a rotatable support means 60 comprises an axle attachment means that holds the axle in place (not shown). The axle rod extends through the center of cylindrical roller 10. Rotation of the axle causes roller 10 to rotate. In the examples shown in
The recesses 30, 32, 34, 36, 38, 40 in the rigid surface 15 of the roller 10 are indentations of various depths. Preferably each recess configuration is the same on a particular roller to facilitate manufacture. The selected recesses 30, 32, 34, 36, 38, 40 do not extend through the rigid surface 15 (i.e., they are not openings through the cylinder). Recesses 30, 32, 34, 36, 38, 40 are formed in rigid surface 15 by any method well known in the art, including routing, molding, or milling for example. As shown in
The cylindrical roller 10 may be either solid or hollow. Those skilled in the art will appreciate that the length “A” and diameter “B” of the cylindrical roller 10 may be determined by the specifications of the soft surface cleaning device 200 to which the roller 10 will be attached. The environment in which roller 10 will be used may also determine length “A” and diameter “B” of the roller. For example, a roller for use in a commercial environment may have a longer length “A” and greater diameter “B” (see
In another embodiment shown in
The range of depths C1 and diameters D′ or lengths (not shown), depending on shape, of the recesses 132 in the rigid disk 110 are about the same as those described above. The recesses 132 may be arranged on the rigid disk 110 in any variety of configurations. In the example shown in
There is a rotatable support means for rotatably supporting the disk and for attaching the disk to the cleaning device 200. Examples are similar to those described above.
In use, the claimed soft surface cleaning apparatus is attached to a soft surface cleaning device 200. An example of a conventional soft surface cleaning device 200 having a pair (only one roller is visible from this front view) of cylindrical rollers 10 mounted thereon is shown in
In another alternate embodiment, the claimed apparatus is an adapter in the form of a sleeve or cover that can be placed on or attached to a conventional soft surface cleaning device; i.e., one that does not have spaced-apart recesses. In one embodiment, the adapter is a cylindrical sleeve having a rigid surface with a plurality of spaced apart recesses therein for contact with a soft surface to be cleaned. In another embodiment, the adapter is a rotatable rigid disk-shaped cover with a plurality of spaced apart recesses therein for contact with a soft surface to be cleaned. The adapters have a configuration that is complementary to an attachment means on the soft surface cleaning device. In an example, the cylindrical sleeve is placed over a conventional core and an inner surface of the sleeve is in frictional engagement with an outer diameter of the conventional core. In another example, the disk-shaped cover is placed over the conventional disk core and may have a securing means such as an elastic band or cinching straps around its perimeter to more effectively secure the cover to the core. Once placed on or secured to the core, the adapter will function in the same way and will provide the same advantages as described herein and above. The method of using the adapters is substantially the same as the methods of use described above.
A method of using the cylindrical soft surface cleaning apparatus is described as part of the invention. In a first step, the cylindrical roller 10 is attached to the soft surface cleaning device 200 by the rotatable support means 60, as shown in
A method of using the rigid disk shaped soft surface cleaning apparatus is also claimed. In a first step, the disk 110 is attached to the soft surface cleaning device (not shown) by the rotatable support means. Next, the means for powering the rotatable support means is started. Then, the device 200 with the disk-shaped apparatus attached is moved horizontally across the soft surface to be cleaned so that the disk 110 rotatably contacts and engages the soft surface. The disk 110 rotates about the y-axis. As the disk rotates, a plurality of points on the soft surface come into contact with or are engaged by the rigid disk 110. Removal of debris and foreign matter is enhanced from deep within the soft surface, as described in detail above. As the disk 110 rotates, there is an alternating compression, decompression, and recompression of the points on the soft surface as the points alternately come into contact with a plurality of points on the rigid disk 110 and a surface of one of the plurality of recesses in the rigid disk 110. As described above, the steps of moving the apparatus and compressing, decompressing, and recompressing the soft surface may be repeated at least one time to maximize removal of debris and foreign matter from the soft surface. The claimed method may further comprise the step of applying cleaners to the soft surface, as described below.
Embodiments of a hand-operated cleaning device 100, 200, 300 for use with a soft surface are shown in
In the embodiment shown in
The rigid surface 115, 215, 315 is non-absorbent. In embodiments, the rigid surface 115, 215, 315 is made from polyethylene, polypropylene, stainless steel, ceramic, wood, aluminum, or any other non-absorbent material known to those skilled in the art.
The rigid surface 115, 215, 315 has a plurality of spaced-apart recesses 118, 218, 318 therein. See
In the embodiment shown in
The body 105, 205 also has a scraping edge 130, 230 that is adjacent to one of the sides 110, 210, 120, 220. The scraping edge 130, 230 is used to remove matter from a periphery of the soft surface following application of a cleaning compound to the soft surface. Optionally, the scraping edge 130, 230 is beveled.
In an embodiment, a kit that includes a hand-operated cleaning device 100, 200 such as the ones shown in
In use, a cleaning compound is applied to the soft surface to be cleaned. The rigid surface 115, 215, 315 of the body 105, 205, 305 of the hand-operated cleaning device 100, 200, 300 is placed on the soft surface and is moved across the soft surface, preferably in a substantially circular motion starting from the outside and working toward the center of the spot, such that the rigid surface 115, 215, 315 contacts and engages the periphery of the fibers comprising the soft surface. As the rigid surface 115, 215, 315 is moved across the soft surface, the rigid surface 115, 215, 315 engages a plurality of points on the soft surface. Each of the points of the soft surface that is in contact with the rigid surface 115, 215, 315 is compressed. As the hand-operated device 100, 200, 300 is moved, each of the points of the soft surface eventually comes into contact with one of the recesses 118, 218, 318 and is decompressed. As the hand-operated device 100, 200, 300 continues to be moved across the surface, the point on the soft surface again comes into contact with the rigid surface 115, 215, 315 and that point is recompressed. The alternating compression, decompression, and recompression of the soft surface are achieved by the rigid surface 115, 215, 315 and spaced-apart recesses 118, 218, 318 and provide a gentle and effective mechanical action that massages the soft surface to remove foreign matter from deep within the soft surface without damaging the soft surface by pulling on it or using brushes or bristles to pull foreign matter to the surface. In use, the scraping edge 130, 230 may be scraped along the soft surface following the alternating compression, decompression, and recompression in order to scrape off of the upper portion of the soft surface any excess cleaning compound or foreign matter that has been removed from deep within the soft surface.
The claimed design allows for the use of both wet and dry cleaning chemicals or compounds to be used to assist in foreign matter removal. The skilled artisan will appreciate the variety of cleaning compounds used for soft surface cleaning. There is no restriction on what cleaning compound could be used with the present invention. It has been found that the recesses or indentures in the rigid surface of the roller, the rigid disk, or the hand-operated cleaning device facilitate the insertion of a cleaning chemical or compound into the irregularities of the soft surface to assist in causing the release of foreign matter that is adhered to and within the soft surface. The compression and decompression of the soft surface caused by the claimed agitator, along with a cleaning compound, assists in the removal of foreign matter. As described above, this is because the recesses facilitate the mechanical removal of foreign matter as the soft surface cleaning apparatus moves across the soft surface.
While the foregoing has been set forth in considerable detail, it is to be understood that the drawings and detailed embodiments are presented for elucidation and not limitation. Design variations, especially in matters of shape, size and arrangements of parts maybe made but are within the principles of the invention. Those skilled in the art will realize that such changes or modifications of the invention or combinations of elements, variations, equivalents or improvements therein are still within the scope of the invention as defined in the appended claims.
This application is a continuation of U.S. Non-Provisional patent application Ser. No. 12/893,296, filed on Sep. 29, 2010, which is a continuation-in-part of U.S. Non-Provisional application Ser. No. 12/613,915, filed on Nov. 6, 2009, now U.S. Pat. No. 7,814,613, issued on Oct. 19, 2010, which is a continuation of U.S. Non-Provisional application Ser. No. 11/249,671 filed on Oct. 13, 2005, which is a continuation-in-part of U.S. Non-Provisional application Ser. No. 10/964,015 filed on Oct. 13, 2004, which is a continuation-in-part of U.S. Non-Provisional application Ser. No. 10/832,519 filed on Apr. 27, 2004, which claims priority to U.S. Provisional Application No. 60/513,689 filed on Oct. 23, 2003.
Number | Name | Date | Kind |
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2393529 | Harrigan | Jan 1946 | A |
2638706 | Seale | May 1953 | A |
20030148036 | Fernandez | Aug 2003 | A1 |
Number | Date | Country | |
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20110162160 A1 | Jul 2011 | US |
Number | Date | Country | |
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60513689 | Oct 2003 | US |
Number | Date | Country | |
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Parent | 12893296 | Sep 2010 | US |
Child | 13048071 | US | |
Parent | 11249671 | Oct 2005 | US |
Child | 12613915 | US |
Number | Date | Country | |
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Parent | 12613915 | Nov 2009 | US |
Child | 12893296 | US | |
Parent | 10964015 | Oct 2004 | US |
Child | 11249671 | US | |
Parent | 10832519 | Apr 2004 | US |
Child | 10964015 | US |