Rolling-ball switch

Abstract

A rolling-ball switch includes an insulative housing having a tubular wall that has an axial hole and two opposite open-end portions, and two lead terminals covering respectively the open-end portions. Each open-end portion has an end face and a retaining portion. Each lead terminal is a one-piece conductive body, and is provided with an engaging portion to engage the retaining portion. A ball unit is disposed rollably in the axial hole to contact the lead terminals.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments with reference to the accompanying drawings, of which:

FIG. 1 is a sectional view of a conventional switch as disclosed by the applicant in Taiwanese Patent No. 204790;

FIG. 2 is an exploded perspective view of the first preferred embodiment of a rolling-ball switch according to the present invention;

FIG. 3 is an assembled perspective view of the first preferred embodiment;

FIG. 4 is an assembled sectional view of the first preferred embodiment;

FIG. 5 is a view similar to FIG. 2, but with two sealing gaskets additionally included in the configuration;

FIG. 6 is a sectional view of FIG. 5 in an assembled state;

FIG. 7 is an exploded perspective view of the second preferred embodiment of a rolling-ball switch according to the present invention;

FIG. 8 is an assembled sectional view of the second preferred embodiment;

FIG. 9 is a view similar to FIG. 7, but with two sealing gaskets additionally included in the configuration;

FIG. 10 is a sectional view of FIG. 9 in an assembled state;

FIG. 11 is an exploded perspective view of the third preferred embodiment of a rolling-ball switch according to the present invention; and

FIG. 12 is an assembled sectional view of the third preferred embodiment.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Before the present invention is described in greater detail, it should be noted that like elements are denoted by the same reference numerals throughout the disclosure.

Referring to FIGS. 2, 3, and 4, the first preferred embodiment of a rolling-ball switch 20 according to the present invention is shown to comprise a housing 2, two lead terminals 3, and a ball unit 4.

The housing 2 is made of plastic, and has a tubular wall 22 defining an axial hole 21, and two opposite open-end portions 24. Each of the open-end portions 24 has an end face 222 and two retaining portions 23. Each of the retaining portions 23, in this embodiment, has an annular engaging groove formed in an inner wall face 221 of the tubular wall 22.

The lead terminals 3 cover respectively the open-end portions 24 of the housing 2. Each of the lead terminals 3 is a one-piece conductive body, and includes an insert portion 31 inserted into the axial hole 21 of the housing 2, and an end cap portion 32 extending from the insert portion 31 and outwardly of the respective open-end portion 24 and abutting against the corresponding end face 222 of the tubular wall 22. The insert portion 31 has an engaging portion 33, and a concave face 312 formed on an inner end thereof. The engaging portion 33, in this embodiment, has an annular protrusion formed on an outer surface 311 of the insert portion 31 to engage the annular engaging groove of the respective retaining portion 23.

The ball unit 4 includes two ball members 41 disposed rollably in the axial hole 21 of the housing 2 and contacting each other between the insert portions 31 of the lead terminals 3.

To assemble the switch 20, the ball members 41 are first placed in the axial hole 21 of the housing 2, followed by insertion of the insert portions 31 of the lead terminals 3 into the axial hole 21 until the end cap portions 32 of the lead terminals 3 abut respectively against the two opposite end faces 222 of the tubular wall 22. At this time, the insert portions 31 of the lead terminals 3 are fitted tightly to the inner wall face 221 of the tubular wall 22, and the engaging portions 33 of the insert portions 31 engage respectively the retaining portions 23 of the housing 2, thereby stably connecting the lead terminals 3 to the housing 2. Not only are the lead terminals 3 fixed stably to the housing 2, the ball members 41 are also limited to roll within the axial hole 21.

In use, surface mount technology (SMT) is used to connect the end cap portions 32 of the lead terminals 3 conductively and respectively to circuit boards. Since the outer surface of the housing 2 at the middle portion thereof is higher than at portions to two opposite sides of the middle portion, indentations formed on two sides of the middle portion may be filled with a solder material to be flush with the middle portion. In normal operation, the ball members 41 contact each other and the respective concave faces 312 of the lead terminals 3 so as to place the switch 20 in an “ON” state. When an external force is applied to the switch 20, one of the ball members 41 rolls away from the respective concave face 312 so as to shift the switch 20 from the “ON” state to an “OFF” state.

Since the ball members 41 have multi-directional contact faces, whether the switch 20 is turned in a vertical, horizontal, or inclined manner, the ball members 41 can quickly produce a highly sensitive switching operation.

Preferably, the insert portion 31 of each lead terminal 3 further has an annular receiving groove 30 adjacent to the end cap portion 32, and a sealing gasket 5 disposed in the annular receiving groove 30, as shown in FIGS. 5 and 6. The sealing gaskets 5 of the insert portions 31 of the lead terminals 3 are disposed respectively in the annular receiving grooves 30 prior to mounting of the lead terminals 3 on the housing 2. When the lead terminals 3 are fitted onto the housing 2, the end cap portions 32 of the lead terminals 3 press respectively against the sealing gaskets 5. As such, a waterproof effect as well as a reduction in the occurrence of oxidation can be achieved.

Referring to FIGS. 7 and 8, the second preferred embodiment of a rolling-ball switch 20′ according to the present invention is shown to be similar to the first preferred embodiment. However, in this embodiment, each of the lead terminals 3′ further includes a substantially L-shaped connecting leg 34 extending outwardly from the respective end cap portion 32′. The insert portion 31′ of each lead terminal 3′ further has a plurality of axial ribs 313 formed around the outer surface 311′ thereof. The axial ribs 313 maybe formed by an embossment process.

When the insert portions 31′ of the lead terminals 3′ are press-fitted into the housing 2, the presence of the axial ribs 313 enhances frictional contact between the insert portions 31′ and the inner wall face 221 of the housing 2 so that the lead terminals 3′ cannot rotate relative to the housing 2. As such, the position and angle of each lead terminal 3′ on the housing 2 are stabilized. The switch 20′, therefore, can be accurately connected to a circuit board through the connecting legs 34 in a conductive manner.

Preferably, the insert portion 31′ of each lead terminal 3′ further has an annular receiving groove 30′ adjacent to the end cap portion 32′, and a sealing gasket 5′ disposed in the annular receiving groove 30′, as shown in FIGS. 9 and 10, so as to prevent water from entering the axial hole 21 of the housing 2, and so as to minimized the occurrence of oxidation of the switch 20′.

Referring to FIGS. 11 and 12, the third preferred embodiment of a rolling-ball switch 20″ according to the present invention is shown to be similar to the second preferred embodiment. However, in this embodiment, the connecting legs 34″ of the lead terminals 3″ extend axially, outwardly, and respectively from the end cap portions 32″ of the lead terminals 3″. The switch 20″ may be inserted partially into a notch of a circuit board (not shown), and the connecting legs 34″ may be connected conductively to circuit traces of the circuit board.

The advantages of the switch 20, 20′, 20″ of the present invention are summarized as follows:

1. Since the lead terminals 3, 3′, 3″ are directly fitted onto the plastic-made housing 2, the need for insulated covers 13 (see FIG. 1) is dispensed herewith. Hence, the components and assembly of the switch 20, 20′, 20″ are simplified.

2. The lead terminals 3, 3′, 3″ are stably and non-rotatably connected to the housing 2 through press-fitting contact between the insert portions 31, 31′ and the inner wall face 221 of the housing 2, through engagement of the engaging portions 33 of the lead terminals 3 and the respective retaining portions 23 of the housing 2, and through frictional contact between the ribs 313, 313″ and the inner wall face 221 of the housing 2. Such a connection of the lead terminals 3, 3′, 3″ to the housing 2 further ensures that removal of the former from the latter when the switch 20, 20′, 20″ is subjected to high temperatures does not occur.

While the present invention has been described in connection with what are considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.

Claims

1. A rolling-ball switch comprising: an insulative housing having a tubular wall that has an axial hole and two opposite open-end portions, each of said open-end portions having an end face and a retaining portion;two lead terminals covering respectively said open-end portions, each of said lead terminals being a one-piece conductive body and being provided with an engaging portion to engage said retaining portion; anda ball unit disposed rollably in said axial hole to contact said lead terminals.

2. The rolling-ball switch of claim 1, wherein each of said lead terminals includes an insert portion disposed in said axial hole and having said engaging portion, and an end cap portion extending outwardly of the respective one of said open-end portions and abutting against said end face.

3. The rolling-ball switch of claim 2, wherein one of said retaining portion and said engaging portion has an annular engaging groove, and the other one of said retaining portion and said engaging portion has an annular protrusion to engage said annular engaging groove.

4. The rolling-ball switch of claim 3, wherein said retaining portion has said annular engaging groove formed in an inner wall face of said tubular wall, and said engaging portion has said annular protrusion formed on an outer surface of said insert portion.

5. The rolling-ball switch of claim 2, wherein said insert portion further has a plurality of axial ribs formed around an outer surface of said insert portion to contact frictionally an inner wall face of said tubular wall.

6. The rolling-ball switch of claim 2, wherein said insert portion further has an annular receiving groove adjacent to said end cap portion, and a sealing gasket disposed in said annular receiving groove.

7. The rolling-ball switch of claim 2, wherein each of said lead terminals further includes a connecting leg extending outwardly from said end cap portion.

8. The rolling-ball switch of claim 2, wherein said ball unit includes two ball members contacting each other between said insert portions of said lead terminals.