The invention described and claimed hereinbelow is also described in German Patent Applications DE 10 2008 046 519.4 filed on Sep. 10, 2008. This German Patent Applications, whose subject matter is incorporated here by reference, provides the basis for a claim of priority of invention under 35 U.S.C. 119(a)-(d).
From European Patent Disclosure EP 129 911 B1, a rolling conveyor is known. According to
Within the scope of the present invention, the term slip clutch should be understood to mean a clutch which transmits torque and in which, until a predetermined limit torque is reached, a substantially slip-free transmission of torque takes place, while upon attaining the limit torque, slip occurs, so that the predetermined limit torque is essentially never exceeded. In the simplest case, as known from EP 129 911 B1, such slip clutches are implemented by using utilizing frictional forces. In this case, the second drive wheel is received rotatably on the drive shaft and is urged by a spring 32 against a stop 24 that is fixedly mounted on the drive shaft. The result of the spring force is a defined limit torque, at which the transition from static friction to sliding friction takes place between the second drive wheel and the associated stop. Still other functional principles for implementing slip clutches, such as the utilization of magnetic forces, are also known in the prior art.
The disadvantage of the conveyor in EP 129 911 B1 is that the installation is quite complicated, since the position of the stops for the second drive wheel must be set in a very complex way. It is also very inconvenient to change the second drive wheel after damage has occurred or the end of the wear-dictated service life, since the entire drive shaft assembly has to be removed and dismantled for the purpose. In this removal operation, the settings of all the limit torques of the slip clutches are also lost and have to be reset again later. The rotary support of the drive shaft is also quite complicated, since a separate rotary bearing is provided at each bearing point. Quite a large number of these rotary bearings is necessary to assure an optimal gear wheel meshing at each feed roller and thus to assure low-noise and low-wear gear wheel meshing. The reason for this is the high flexibility of the comparatively thin drive shaft, which at even low drive forces can lead to a mispositioning of the bevel gear wheels if their spacing from the rotary bearings is great.
In accordance with the present invention, it is proposed that at least one and preferably all the second drive wheels and the associated slip clutch are combined each into a separate drive assembly that can be installed as a unit, and the drive assembly is supported rotatably on the frame, and the drive shaft is received in the drive assembly in a manner fixed against relative rotation and preferably longitudinally displaceably.
As a result of the rotary support of the drive assembly directly on the frame, its position relative to the associated feed roller is fixedly specified, so that a complicated setting procedure for orientating the drive wheels can be dispensed with. A further consequence of the support of the drive assembly is that in the immediate of each second drive wheel, a rotary bearing is provided, so that mispositioining due to elasticity between the first and second drive wheel can be precluded. Furthermore, it is not necessary for the drive shaft itself also to be provided with rotary bearings, and its installation and removal are thus simplified.
Moreover, the limit torque of the slip clutch can already be set to an appropriate value during the production of the drive assembly, so that when the conveyor is later installed at the setup location, work time is saved. Because the drive shaft is received longitudinally displaceably in the drive assembly, it can be removed quite simply by being pulled out of the associated bearing assemblies. After that, all the drive assemblies, for instance in the event of wear, can simply be replaced. Later, the drive shaft merely has to be pushed back into the desired position inside the drive assemblies, without requiring further orientation steps. At this point, it should be noted that the installation position of the drive shaft can certainly be assured using detachable positioning means, such as securing disks. If longitudinal displaceability is required, it is important that the drive shaft be longitudinally displaceable relative to the drive assembly once such positioning means have been removed.
The drive shaft, over its entire length, can have a substantially constant cross-sectional shape, which deviates from the circular shape, and the cross-sectional shape is preferably embodied as a hexagon, and the drive assembly has an opening that is penetrated by the drive shaft, and the opening is adapted to the drive shaft in such a way that the drive assembly is in form-locking rotary drive communication with the drive shaft. A drive shaft shaped in this way can be mass-produced and hence produced economically especially simply with the requisite linearity, in the form of long rods, and at the same time, the aforementioned longitudinal displaceability is assured. Moreover, the drive assembly can be adapted to the drive shaft especially simply; in particular, the appropriate internal contour is especially simple to produce by plastic injection molding.
The drive assembly can have a sleeve, whose inner circumferential surface forms the opening, and the second drive wheel is rotatably supported on the outside of the sleeve. The opening in the sleeve has a very large area of contact with the drive shaft, so that given the preferably form-locking force transmission, only slight compressive strains occur. Consequently, the sleeve can be injection-molded from plastic without any disadvantage, making the drive assembly especially economical. Moreover, a sleeve of only a comparatively slight wall thickness is necessary, since because of the large-area contact of the sleeve with the drive shaft, deformation thereof is largely precluded. Consequently, the drive assembly requires only little space. Because of the slight wall thickness, the second drive wheel provided on the outside of the sleeve is also weakened only slightly by the sleeve, in comparison to a drive wheel mounted directly on the drive shaft.
The sleeve can have a preferably one-piece flange, on which the second drive wheel is braced at least indirectly. This is intended to prevent foreign bodies, which would change the limit torque of the slip clutch, from getting between the sleeve and a second drive wheel. Preferably, the outer diameter of the flange and of the second drive wheel are embodied as substantially the same, making the penetration of foreign bodies even more difficult.
Between the flange and the second drive wheel, a separate first slide ring can be provided, which is Joined to the sleeve, preferably in a manner fixed against relative rotation. With this slide ring, a slide face for the second drive wheel is meant to be furnished but has especially high resistance to abrasion, so that the drive assembly has a long service life. The friction properties of the first slide ring thus define the limit torque of the slip clutch. The sleeve itself is protected against frictional stress, so that its material can be selected primarily for reasons of cost and strength. It is preferably considered that the sleeve should be made of polyamide (PA), which is optionally fiber-reinforced. The slide ring may for instance comprise polyoxymethylene (POM) or sintered metal. The connection, in a manner fixed against relative rotation, between the first slide ring and the sleeve is preferably brought about by form locking, so that the first slide ring can be easily installed. It is especially preferable to provide the substantially circular-cylindrical sleeve with a wrench face, to which the first slide ring is adapted.
The second drive wheel can be urged against the flange by a spring, preferably a helical spring, that surrounds the sleeve, and between the spring and the second drive wheel, a separate second slide ring is provided, which is joined to the sleeve in a manner fixed against relative rotation and longitudinally displaceably. It is known to generate the contact pressure of a slip clutch by means of a helical spring. This spring should surround the sleeve, thereby securely holding it in its position even if the drive assembly is not yet installed on the conveyor. To that end, a helical spring preferably surrounds a substantially circular-cylindrical sleeve with a slight spacing. The second slide ring is intended to provide that the spring will not rotate jointly with the second drive wheel, thereby averting unnecessary wear to the sleeve. The second slide ring is preferably embodied identically to the first slide ring, so that the production costs for the slide rings decrease. As a consequence, the second slide ring has the aforementioned favorable sliding properties of the first slide ring. The second slide ring, together with the first slide ring, defines the limit torque of the slip clutch.
The spring can be braced on a stop that is secured longitudinally adjustably to the sleeve. From the prior art, it is known to brace the spring on a stop. This stop should be secured longitudinally adjustably to the sleeve, so that the spring tension and thus the limit torque of the slip clutch can be set at the separate drive assembly, and typically no longer needs to be adjusted in the final installation of the conveyor.
The stop can have a female thread, which engages a male thread of the sleeve, and between the spring and the stop, a third slide ring is provided, which is joined to the sleeve in a manner fixed against relative rotation and longitudinally displaceably. With the threaded engagement between the sleeve and the stop, the longitudinal adjustment of the stop is furnished. The thread is preferably embodied as a fine screw thread, so that it is self-locking. The third slide ring is intended to prevent the rotary motion of the stop from being transmitted to the spring, which would prestress the spring in the direction of rotation and cause a corresponding restoring torque to be exerted on the stop. For cost reasons, the third slide ring is embodied identically to the first and/or second slide ring. To make it easier for the user to set the stop, a resilient, preferably one-piece detent lug on the stop may be provided, by which engagement with the aforementioned wrench face can be brought about. By means of this provision, every time the resilient detent lug sweeps over the wrench face, the user experiences a change in the torsion resistance of the stop. Thus the user receives tactile feedback upon each complete rotation of the stop and hence can very easily determine how much farther the stop still has to be rotated.
A separate bearing assembly can be provided, in which the drive assembly is rotatably supported, and the bearing assembly is detachably secured to the frame. By this provision, the bearing assembly together with the drive assembly can be preassembled as a unit on a mass-production basis, making its production especially economical. At the same time, this simplifies the final installation of the conveyor. Preferably, orientation means should be provided on the bearing assembly, which engage corresponding counterpart orientation means that are provided on the bearing of the associated feed roller, thus further simplifying the installation of the bearing assembly on the conveyor.
The drive shaft together with the drive assemblies and the separate bearing assemblies can be detachably secured as a unit to the frame. This assures that all the bearing assemblies, within the orientation play predetermined by the orientation and counterpart orientation means, can be secured to the frame in such a way that stress-free engagement with the drive shaft exists. Accordingly, no stresses that would reduce the service life of the rotary bearings occur in the rotary bearings of the drive assemblies. It has furthermore been demonstrated that the entire aforementioned unit can be installed markedly faster than the corresponding individual parts.
At least one positioning means, joined detachably to the drive shaft, can be provided, which defines the position of the drive shaft relative to an associated drive assembly. This provision is intended to prevent the drive shaft from shifting relative to the drive assemblies during operation. Preferably, the drive shaft is provided with small grooves, into which securing disks that act as positioning means are snapped, and the securing disks come to be in direct contact with the drive assembly. Because of the position of the grooves relative to the end of the drive shaft, the location of the connection point with a further drive shaft or with a drive can be defined to a standardized measure.
All the drive assemblies can be embodied identically, so that they can be produced on a mass-production basis and hence especially economically. This is easily possible because of the embodiment as a separate assembly. It should be pointed out that the spacing of the feed rollers does not affect the construction of a drive assembly, since each drive assembly is assigned its own rotary bearing. Thus the drive assembly need merely be adapted to an associated feed roller.
The axes of rotation of the feed rollers can be oriented perpendicular to the axis of rotation of the drive shaft, and the first and second drive wheels are bevel gear wheels. Although other embodiments, such as a drive shaft oriented obliquely to the feed rollers, or friction wheels instead of the gear wheels, are conceivable, the above embodiment has proved especially advantageous, including in conjunction with the separate drive module. What is decisive for this purpose is above all the fact that the driving engagement between the bevel gear wheels can be established and undone again without problems, so that the drive assembly can be installed especially simply.
The invention will be described in further detail below in conjunction with the drawings.
a is a second exploded view of the second and third bearing assemblies with the drive assembly of
a is cross section through the assembly of
a is an enlarged detail of
The drive module includes a frame 11 with two parallel longitudinal beams 11a, which extend parallel to the conveying direction 10a and which are joined to one another via a transverse beam 11b. The longitudinal beams 11a and the transverse beam 11b are each extruded from aluminum, and on their outer surfaces a plurality of undercut, T-shaped grooves 11d are provided, to which other components can be secured at different, continuously variable positions. On the face ends of the longitudinal beams 11a, a plurality of connection strips 11c are received in the undercut grooves, and with these connection strips, adjoining modules of the rolling conveyor can be fixedly joined together.
On the top side of the longitudinal beams 11a, a plurality of parallel feed rollers 20 are each rotatably supported on both ends. The feed rollers each include a steel roller shaft 20c, on each of whose two end regions a respective contact portion 20d is provided that has a circular-cylindrical plastic surface. The contact portions 20d define a flat conveyor surface, in which the product being conveyed, in the form of a platelike workpiece holder (not shown), can be moved. Laterally, the conveyor surface is bounded by two lateral guide strips 13, which are provided with a replaceable friction lining 13a of plastic, along which the workpiece holders slide. The lateral guide strips 13 are likewise extruded from aluminum.
On a side face of one longitudinal beam 11a, an electric motor 61 is provided, which is in rotary drive communication with a drive shaft, via a gear drive 62 and a toothed belt drive. Since the drive shaft is covered by a covering 12b, all that can be seen of the drive shaft in
In
The rotary bearing of the feed rollers 20 is accomplished by providing that on each of the two end regions of the feed roller 20 on the roller shaft 20c, a respective rotary bearing 20a is provided, in the form of a radial deep groove ball bearing provided with lifetime lubrication. The rotary bearings 20a are each received in a separate receiving part 37, which can be secured in any arbitrary position with regard to the conveying direction 10a at an undercut groove 11d of the longitudinal beam 11a. The two receiving parts 37 that are associated with one feed roller 20 are each embodied identically and are located 180° away from one another. Between two adjacent receiving parts 37, one platelike closure part 12d is provided, so that the receiving parts 37 with the associated closure parts 12d form a closed wall, each of which, together with the coverings 12a or 12b, enclose a substantially completely closed-off space in which the associated bearing and drive components are received in a way protected against environmental factors.
It should also be pointed out that the second bearing assembly 31 is formed by the receiving part 37 on the side of the drive shaft 51, the associated rotary bearing 20a, and the corresponding retention part 39. The first bearing assembly 30 is formed by the corresponding parts on the diametrically opposite side of the feed roller 20.
The drive assembly 40 having the second drive wheel 40b is joined detachably, via the third bearing assembly 36, to the receiving part 37 of the second bearing assembly 31, and the aforementioned assemblies are secured to one another via the screw bolt 36c. A groove 37f is provided on the receiving part 37 and is engaged by an adapted orientation extension (36g in
The aforementioned drive shaft assembly is now caught with the aid of the hook 36a in the corresponding receiving parts 37, so that it is retained in the desired final installed position. Normally, a sufficient hold is achieved is achieved if only two hooks 36a, which are on the ends relative to the drive shaft 51, are caught. The third bearing assemblies 36 can now be rotated into their installation position about the axis of rotation of the drive shaft 51 and screwed to the associated receiving parts 37. Once this work is concluded, the position of the drive shaft, which is longitudinally displaceable relative to the drive assembly 40, is secured with positioning means, in the form of two securing disks 52. The securing disks 52 are snapped for that purpose into corresponding grooves 51b that are provided on the drive shaft 51, and the drive shaft 51 is equipped with a plurality of such grooves, whose locations are adapted to the predetermined spacing dimensions of the feed rollers 20.
In
Also in
The third bearing assembly 36 includes a basic component 36b of diecast aluminum, with a built-in radial deep groove ball bearing 36d with lifetime lubrication, as a rotary bearing for the drive assembly 40. A securing extension 36e with a securing bore 36f for the aforementioned screw bolt (36c in
The drive assembly 40 includes a substantially circular-cylindrical sleeve 41, which is injection-molded from fiber-reinforced polyamide. On the inside of the sleeve, an opening 41a with a hexagonal cross section is provided, which is adapted to the drive shaft such that the sleeve 41 is displaceable on the drive shaft longitudinally, and at the same a form-locking rotary drive communication is provided. On the outer circumferential surface of the sleeve 41, a flange 41c is provided integrally, on the left-hand side of which, in
A total of three identical slide rings 43a, 43b and 43c of polyoxymethylene (POM) or sintered metal are provided on the outer circumferential surface of the sleeve 41 and are retained on the sleeve 41 longitudinally displaceably and in a manner fixed against relative rotation via two diametrically opposed wrench faces 41b. The first slide ring 43a serves primarily as a radial bearing for the second drive wheel 40b that is rotationally movable relative to the sleeve 41. The second slide ring 43b is intended to prevent the spring 44 from being slaved by the rotating second drive wheel 40b, so that it is always still relative to the sleeve 41. The third slide ring 43c prevents the transmission of a rotary motion of the stop 42 to the spring 44. The stop 42 is in helical engagement with a male thread 41e on the sleeve 41, so that by rotation the stop can be shifted longitudinally relative to the sleeve 41, thereby prestressing the spring 44 against the second drive wheel 40b. The male thread 41e is a fine screw thread, so that it is self-locking in order that the stop 42 will not come loose on its own.
The third drive wheel 33b serves to drive the drive shaft (51 in
The third drive wheel 33b is located in a rectilinear extension of the feed roller, in the region where the second drive wheel is normally located. Two bearing flanges 33d are integrally provided on the receiving part 37 for this purpose. In each of the two bearing flanges 33d, a respective rotary bearing 33c in the form of a radial deep groove ball bearing with lifetime lubrication is received, in which the third drive wheel 33b and thus the drive shaft are rotatably supported. The two-sided bearing of the third drive wheel 33b is necessary so that the rotary bearing withstands the tensile forces resulting from the tension of the toothed belt 63 over a sufficiently long period of time. The assembly comprising the third drive wheel 33b and the two associated rotary bearings 33c is held in the second bearing assembly 33 by the securing ring 33f. With the two sliding blocks 33g, the second bearing assembly 33 is secured to the undercut grooves in the associated longitudinal beam. The two securing threads 33h serve to secure the belt covering (65 in
a is an enlarged detail of
It will be understood that each of the elements described above, or two or more together, may also find a useful application in other types of constructions differing from the types described above.
While the invention has been illustrated and described as embodied in a rolling conveyor with a separate drive assembly, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
Number | Date | Country | Kind |
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102008046519.4 | Sep 2008 | DE | national |