The present invention relates to the field of braking for vehicle wheels such as aircraft wheels.
An aircraft wheel generally comprises a rim linked by a disc to a hub mounted so as to rotate on a shaft (axle or spindle) secured to one end of a landing gear.
Friction braking devices are known comprising a stack of brake discs that is housed in a space extending between the rim and the hub and that comprises an alternation of rotor discs constrained to rotate with the wheel and stator discs that are fixed in relation to the wheel support shaft. The braking device also comprises hydraulic or electromechanical actuators mounted on an actuator carrier and arranged to apply a controlled braking force to the stack of discs in such a way as to brake the rotation of the wheel.
Equipping such braked wheels with an electromagnetic auxiliary brake that dissipates energy by means other than mechanical friction has been proposed, in particular in document FR-A-2953196. However, the free space at the wheel is extremely limited, complicating the operation of installing an auxiliary brake.
Also known are magnetic braking devices referred to as eddy current magnetic braking devices, or eddy current brakes, which are used for the brakes of vehicles wheels and, more particularly, aircraft wheels. Within the meaning of this application, a magnetic braking device is a device dedicated to braking, and not a motor used as a generator for regenerative braking. Document WO-A-2014/029962 describes such a device comprising a stator that is provided with one or more magnets and is mounted facing an electrically conductive rotor. Document US-A-20200300310 also describes an eddy current magnetic braking device.
The performances of an eddy current magnetic braking device generally depends on the power and dimensions of the magnets used. The braking device is therefore relatively heavy and bulky when high maximum braking power is required. That is the case, for example, for use on an aeroplane, where weight and space requirement are severe constraints.
The aim of the invention is, in particular, to propose a rolling device that offers improved braking performance while maintaining a reasonable space requirement.
To this end, according to the invention, a rolling device for a vehicle is provided, comprising a leg provided with a shaft and a wheel having a hub mounted to pivot on the shaft. The wheel comprises a rim that is linked to the hub by a disc to extend coaxially with the hub. The rim comprises a first annular portion that protrudes from the disc and facing the hub, delimiting therewith a first annular recess having one end closed by the disc and one end that opens towards the leg to receive a friction braking device. The rim comprises a second annular portion protruding from the disc opposite the first annular portion, delimiting a second recess having one end closed by the disc and an opposite open end. A magnetic braking device is mounted in the second recess, and comprises:
This arrangement helps limit the space requirement of the wheel by at least partially incorporating the magnetic braking device into it. It is therefore possible to provide both friction braking and magnetic braking in a wheel whose space requirement remains reasonable for most applications that may be envisaged, in particular those in which the rolling device needs to be stowed in a hold of the vehicle when not in use. Incorporating part of a magnetic brake into the wheel also helps to limit the drag generated by the magnetic brake. A wheel is therefore provided that has two separate integrated braking devices, providing particular efficient braking in a relatively small space.
The invention also relates to an aircraft equipped with at least one such rolling device.
Other features and advantages of the invention will become apparent on reading the following description of particular and non-limiting embodiments of the invention.
Reference will be made to the accompanying drawings, in which:
In reference to
The rim 105 comprises a first annular portion 105.1 that protrudes from the disc 106 and facing the hub 104, delimiting therewith a first annular recess 107.1 having one end closed by the disc 106 and one end that opens towards the leg 101. The rim 105 comprises a second annular portion 105.2 protruding from the disc 106 opposite the first annular portion 105.1, delimiting a second cylindrical recess 107.2 having one end closed by the disc 106 and an opposite open end. The second recess 107.2 communicates with the inner volume of the shaft 102.
According to the invention, the wheels 103 are each equipped with a friction braking device accommodated in the first recess 107.1 and a magnetic braking device accommodated in the second recess 107.2.
The friction braking device comprises elements that are able to rotate, or rotors 1, and elements that are not able to rotate, or stators 2.
More precisely, in this case, the stators 2 and the rotors 1 are in the form of disc components, coaxial with the wheel 103, and therefore having central axes that coincide with the axis of rotation of the wheel 103. The stators 2 and the rotors 1 are arranged in alternation and have main faces that face each other and are parallel to each other so as to be able to be pressed against each other and provide friction braking. The stators 2 are constrained to rotate with the shaft 102 and with the leg of the landing gear 101, in this instance by means of a torque tube 3 secured to a ring 111 secured to the shaft 102, whereas the rotors 1 are engaged, in a manner that is known per se, on ribs secured to the first annular portion 105.1 of the rim 105 of the wheel 103 to constrain the rotors 1 in rotation to the wheel 103 while guiding it in translation parallel to the axis of rotation of the wheel 103.
The torque tube 3 is provided with ribs to form slides allowing each of the stators 2 to slide without rotation on the torque tube 3 in such a way that it is possible to press the stack of disc components thus formed by the stators 2 and the rotors 1 and provide a braking force for the wheel 103. The pressing force of the stack of discs is applied by actuators 4 that are secured to the ring 111 and can be controlled by the pilot of the aeroplane, in a manner that is known per se, in order to move the stators 2 so as to be able to press or release the stack of discs and apply, modulate or interrupt the braking force on the wheel 103. The friction braking device is known per se and shall not be described in further detail here.
The magnetic braking device comprises a rotor 5 and a stator 6.
The rotor 5 comprises a sleeve 5.1 engaged in the second annular portion 105.2 of the rim 105, and a flange 5.2 that protrudes radially outwards from one end of said sleeve 5.1 opposite the flank 106 to extend in front of the flank secured to the annular portion 105.2 of the rim 105 and parallel to said flank. The rotor 5 is constrained to rotate with the annular portion 105.2, for example by means of screws fastening the flange 5.2 to the flank of the annular portion 105.2. The rotor is made from copper or any other electrically conductive material and is provided on the same side as the rim 105 with a heat shield 5.3 for limiting the transmission of heat towards the rim 105 and the tyre.
The stator 6 comprises a main support 6.1 in the shape of a disc having a main face, to the periphery of which a first ring of magnets 7 is fixed, extending facing the flange 5.2 of the rotor 5. A sleeve 6.2 with a circular section protrudes from said main face so that it can be engaged in the sleeve 5.1. The sleeve 6.2 has an external diameter smaller than an internal diameter of the sleeve 5.1 and has an external surface provided with a second ring of magnets 8 having an external diameter smaller than the internal diameter of the sleeve 5.1. The magnets are in this case made from rare earths; the support 6.1 and the sleeve 6.2 are preferably made from magnetic steel, or from a non-magnetic material.
In reference to
The magnets 11, 12, 13, 14 are arranged in a Halbach array, alternating in the circumferential direction of the ring of magnets 7 (and therefore of the support 6.1) as follows: a magnet 11, a magnet 12, a magnet 13, a magnet 14, a magnet 11, a magnet 12, a magnet 13, a magnet 14 and so on. In this case:
It should be understood that the magnets 12, 14 arranged to each side of a given magnet 11 have their magnetization vector oriented in opposing directions.
Preferably, according to one advantageous version of the invention, the magnets 11, 12, 13, 14 have widths such that the first magnets 11, 13 are spaced apart in pairs by a first distance (equal to the width of the second magnets) less than a second distance (equal to the width of the first magnets) separating the second magnets 12, 14 in pairs. The best results are obtained when the width of the second magnets 12, 14 is approximately 70% that of the first magnets 11, 13.
The magnets 11, 12, 13, 14 are identical in length. It should be understood that the magnets 12, 14 occupy less of the surface area of the main face than the magnets 11, 13.
The Halbach array arrangement of the magnets 11, 12, 13, 14 helps optimize and concentrate the magnetic flux produced by the magnets 11, 13 by reducing the return path of the magnetic flux that passes through the magnets 12, 14 and not through the support, the weight of which may be reduced because it does not need to perform a magnetic flux conduction function.
In continuing reference to
The magnets 21, 22, 23, 24 are positioned adjacent to one another by their straight longitudinal edges in a Halbach array, alternating in the circumferential direction of the sleeve 6.2 as follows: a magnet 21, a magnet 22, a magnet 23, a magnet 24, a magnet 21, a magnet 22, a magnet 23, a magnet 24 and so on. In this case:
It should be understood that the magnets 22, 24 arranged to each side of a given magnet 21 have their magnetization vectors oriented in opposing directions.
The stator 6 comprises a manoeuvring rod 6.3 slidingly engaged in the shaft 2 (the manoeuvring rod 6.3 is constrained to rotate with the shaft 2, for example by a rib/groove system) and mechanically linked to a linear electromechanical actuator 9 accommodated in the shaft 2 and connected to the electronic control unit 110. The linear electromechanical actuator 9 is arranged to move the stator 6 axially between:
In the first axial position, the sleeve 6.2 is engaged in the sleeve 5.1 (the entire length of the magnets 21, 22, 23, 24 faces the internal surface of the sleeve 5.1 and they are separated from it by a radial air gap) and the support 6.1 is brought closer to the flange 5.2 (the magnets 11, 12, 13, 14 are separated from the main surface of the flange 5.2 opposite the rim 105 by a first axial air gap). The first ring of magnets 7 is capable of generating eddy currents in the flange 5.2 of the rotor 5 when the stator 6 is in the first axial position in relation to the rotor 5 and the rotor 5 pivots in relation to the stator 6. The second ring of magnets 8 is capable of generating eddy currents in the sleeve 5.1 of the rotor 5 when the stator 6 is in its first axial position in relation to the rotor 5 and the rotor 5 pivots in relation to the stator 6. The eddy currents generated are likely to produce a significant braking force on the rotor 5 depending on the speed of rotation of the rotor 5 in relation to the stator 6.
In the second axial position, the sleeve 6.2 is disengaged from the sleeve 5.1 (the magnets 21, 22, 23, 24 no longer face the internal surface of the sleeve 5.1) and the support 6.1 is moved away from the flange 5.2 (the magnets 11, 12, 13, 14 are separated from the main surface of the flange 5.2 opposite the rim 105 by a second axial air gap greater than the first axial air gap). In this second position, the first ring of magnets 7 and the second ring of magnets 8 are no longer capable of generating eddy currents in the rotor 5 that are likely to produce a significant braking force on the wheel when the rotor 5 pivots in relation to the stator 6, irrespective of its speed of rotation.
It should be understood that, in order to induce braking, the linear electromechanical actuator 9 is controlled to bring the stator 6 into the first axial position and that, in order to stop braking, the linear electromechanical actuator 9 is controlled to bring the stator 6 into the second axial position, in which position the magnets do not allow sufficient eddy currents to be generated in the rotor 5 to induce braking of the rotor 5. Between the two above positions, the magnetic braking device may produce intermediate braking torque values. It should be noted that, below a certain speed of rotation of the rotor 5, the braking torque is negligible, irrespective of the position of the stator 6.
In reference to
Keeping the stator 6 in the braking position helps reduce the space requirement of the wheel 103 and therefore the space required to stow it in the hold 108.
Elements that are identical or similar to those described above have been given the same reference numbers in the figures and hereinafter in the description relating to the variants and the second and third embodiments.
In the variant of
In the variant of
In reference to
The sleeve 6.2 is received in the channel and carries two rings of magnets:
The rings of magnets 8.1, 8.2 are constituted like the ring of magnets 8 of the first embodiment.
The internal surface of the outer sleeve 5.11 and the external surface of the ring of magnets 8.1 form a first pair of cylindrical surfaces, coaxial with the shaft 102, engaged with each other when the stator 6 is in the braking position and disengaged from each other when the stator 6 is in the freely rotating position.
The external surface of the inner sleeve 5.12 and the internal surface of the ring of magnets 8.2 form a second pair of cylindrical surfaces, coaxial with the shaft 102, engaged with each other when the stator 6 is in the braking position and disengaged from each other when the stator 6 is in the freely rotating position.
These two pairs of cylindrical surfaces and the pair of radial surfaces formed by the main surface of the flange 5.2 and the surface of the ring of magnets 7 facing it each allow magnetic flux to pass through.
It should be understood that this arrangement makes it possible to increase the eddy currents generated in the rotor 5.
In reference to
The stator 6 comprises two sleeves instead of a single sleeve 6.1, i.e., an outer sleeve 6.21 and an inner sleeve 6.22, such that the inner sleeve 5.12 can be engaged between the sleeves 6.21, 6.22. The outer sleeve 6.21 has an external surface that faces the outer sleeve 5.11 and that is provided with a ring of magnets 8.1. The outer sleeve 6.21 has an internal surface that faces the inner sleeve 5.12 and that is provided with a ring of magnets 8.2. The inner sleeve 6.22 has an external surface that faces the inner sleeve 5.12 and that is provided with a ring of magnets 8.3.
The rings of magnets 8.1, 8.2, 8.3 are constituted like the ring of magnets 8 of the first embodiment.
The internal surface of the outer sleeve 5.11 and the external surface of the ring of magnets 8.1 form a first pair of cylindrical surfaces, coaxial with the shaft 102, engaged with each other when the stator 6 is in the braking position and disengaged from each other when the stator 6 is in the freely rotating position.
The external surface of the inner sleeve 5.12 and the internal surface of the ring of magnets 8.2 form a second pair of cylindrical surfaces, coaxial with the shaft 102, engaged with each other when the stator 6 is in the braking position and disengaged from each other when the stator 6 is in the freely rotating position.
The internal surface of the inner sleeve 5.12 and the external surface of the ring of magnets 8.3 form a third pair of cylindrical surfaces, coaxial with the shaft 102, engaged with each other when the stator 6 is in the braking position and disengaged from each other when the stator 6 is in the freely rotating position.
These three pairs of cylindrical surfaces and the pair of radial surfaces formed by the main surface of the flange 5.2 and the surface of the ring of magnets 7 facing it each allow magnetic flux to pass through.
It should be understood that this arrangement makes it possible to further increase the eddy currents generated in the rotor 5.
The thickness of the inner sleeve 5.12 is preferably such that a skin effect (also referred to as Kelvin effect) is generated from each ring of magnets 8.2, 8.3 over more than half the thickness of the inner flank 5.12 at least over a range of possible relative speeds of the rotor 5 in relation to the stator 6. The eddy currents generated from the two rings of magnets 8.2, 8.3 will then circulate in the central portion of the inner flank 5.12, which increases the braking torque. This produces a “superimposed skin effect”, the thickness of the inner sleeve 5.12 being sufficiently small to achieve this effect while satisfying the thermal and mechanical constraints. In one example, this effect improves performance by approximately 60%.
Naturally, the invention is not limited to the described embodiments, but covers any variant that falls within the scope of the invention as defined by the claims.
In particular, the structure of the device may be different to that described.
The rotor may be moved axially instead of the stator to activate or deactivate magnetic braking.
The magnets may be carried by the rotor instead of the stator.
The shape, arrangement and dimensions of the magnets may be different to those described. For example, the magnets 11, 12, 13, 14 are all of the same dimensions or, conversely, the first magnets 11, 13 represent approximately 70% of the surface area of the element that carries them, but this is not mandatory. The magnets may or may not have identical lengths and/or widths, and may or may not be positioned symmetrically on a circle passing through the geometric centre of the north poles of the magnets 11 and the south poles of the magnets 13.
Using a Halbach array is not mandatory.
The number of rotors and/or the number of stators may be different from those mentioned.
Although in the described embodiments the rotor and the stator are arranged to benefit from an axial flux (passing through the pair of radial surfaces) and a radial flux (passing through the pair or pairs of axial surfaces), it is possible to arrange the rotor and the stator to have only an axial flux or a radial flux.
The magnetic braking device may use permanent magnets and electromagnets powered via cables passing through the shaft 102 to inhibit or reinforce the magnetic field produced by the permanent magnets, the stator then being stationary in translation. A braking device comprising only electromagnets may also be envisaged.
The actuators may generally be hydraulic or electric.
“Linear actuator” should be understood to mean any actuator whose movable element moves in translation. Therefore, an actuator comprising a motor driving a worm screw on which a nut is mounted that moves parallel to the worm screw is a linear actuator.
The actuators of the friction may brake be electromechanical. Each electromechanical actuator comprises an electric motor and a pusher that can be moved by the electric motor to press the stack of discs. The electromechanical actuator is thus intended to produce a controlled braking force on the stack of discs. One method for controlling braking devices is known from document FR-A-2953196, for example.
The invention can be used on any type of vehicle comprising rotating rolling elements.
Number | Date | Country | Kind |
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2201833 | Mar 2022 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/055368 | 3/2/2023 | WO |