The present invention relates to a roller element for a gearing and to a method for determining the speed, the rotational speed and/or the slip of at least one rolling element.
Roller bearings are used in particular to mount shafts so that they can rotate, and often comprise an inner race, an outer race and a rolling element. The inner race is arranged inside the outer race and the rolling element between the inner race and the outer race. The rolling elements roll against the inner race and the outer race.
Since bearings, such as roller bearings, are important components of transmissions, for example transmissions for a wind power machine, and bearing damage can result in total failure of the transmission, it is necessary to be able to analyze bearing damage accurately. An important part of the analysis of bearing damage is the measurement of slip for the determination of slip phenomena in the bearing. In what follows, “slip” is understood to mean a sliding movement of the rolling elements relative to the inner and/or the outer bearing races. In general, three types of slip are important here, namely cage slip, rolling element slip and axial slip.
Rolling element slip 5 means slip movement of a rolling element 4 in the circumferential direction of the inner race or the outer race.
Such slipping movement of the rolling element 4 can be combined with sliding movements in other directions or with rotational movements.
Axial slip 6 is understood to mean movement of a rolling element 4 in which the rolling element 4 moves along its rotational axis.
Cage slip 7 is slipping of the inner and/or outer races over the rolling elements.
Methods for determining the rolling element slip are already known. DE 102008 061 280 describes a method for determining the rotational speed of a rolling element by measuring the magnetic field of one or more magnetized rolling elements. Optical methods are also used, for example the use of a high-speed camera, mostly in combination with an image de-rotation prism for determining the rotational speed of the rolling element.
However, the above-described methods are only suitable to a limited extent or even not at all for application in wind power machines. When optical methods are used any lubrication oils or greases present, which are needed for the lubrication of rotating parts, can interfere with the visibility of the rolling elements. Furthermore it is often disadvantageous to fit a camera into a wind power transmission, if only because of the space it takes up.
When magnetized rolling elements are used there is a risk that they may attract metal particles, which result in premature bearing damage. Moreover, the results obtained by magnetic methods are often unreliable because wind power transmissions are made in part from magnetic materials, which interfere with the magnetic field measurements. In addition, the measurements are often disturbed by electric stray currents present in wind power transmissions.
An objective of the invention is to provide a device and/or a method suitable for determining the slip of at least part of a roller bearing.
This objective is achieved by a roller bearing and a method as described below.
In particular, the objective can be achieved by a roller bearing for a transmission, especially a transmission for a wind power machine. The roller bearing can comprise an inner bearing race, an outer bearing race and at least one rolling element.
The roller bearing comprises a sensor arranged in a fixed position relative to a transmission component or a part of the roller bearing. At least on one lateral surface, the rolling element has a depth variation. In this case the depth variation is designed such that the lateral surface of the rolling element has at least two different depths along a circular path around a rotational axis of the rolling element. The sensor is positioned in such manner that it can detect the depth variation.
Thus, it has been recognized that a speed, position or slip measurement can be made by virtue of the depth variations on the rolling elements and a sensor that detects these depth variations. This measurement does not require the use of sensitive optical methods or of a magnetic field, and therefore provides a reliable result.
The inner bearing race or outer bearing race does not have to be in the form of an independent component, but rather, inner or outer bearing races are known which are integrated in or form part of some other component. For example the inner race can be formed as part of the shaft to be mounted and able to rotate in the bearing. The outer bearing race can be a housing component or part of a gearwheel, such as a planetary gearwheel.
The sensor can be arranged fixed relative to a transmission component and/or fixed relative to a bearing component. This facilitates the calculation of the slip from the sensor signals, particularly when the relative movement of the transmission component or bearing component in relation to the inner bearing race and/or the outer bearing race is known. Furthermore, if the sensor is arranged fixed relative to a transmission component and/or a bearing component, the transmission or bearing can be made and fitted as a finished component.
In particular, the sensor can be attached in such manner that it detects the depth variation as a function of the rotational axis of the rolling element and as a function of the angular position of the rolling element.
Thus, a sensor can be arranged so that it only recognizes the depth variation if the latter is at a particular position. In that way, by virtue of a repeated recognition of the depth variation on the circulating rolling element the slip of the rolling element can be determined. Furthermore the sensor, or a number of sensors, can be arranged so that the depth variations at various positions are recognized. This makes it possible to keep track of the movement path of the depth variation at least in sections, and thus to determine the speed, position, acceleration and/or the slip of the rolling element.
In what follows, a depth variation is understood to mean the deviation of the surface of the rolling element relative to a plane perpendicular to the rotational axis of the rolling element, the plane containing at least one point on the surface of the rolling element. If the rolling element has a depth variation, this means that not all of the lateral surface of the rolling element lies in a single plane perpendicular to the rotational axis of the rolling element.
A lateral surface of the rolling element is understood in particular to mean a side that does not come in contact with the inner and/or the outer bearing races. It can also be understood to mean one or more sides of the rolling element that is/are perpendicular to the rolling surface of the rolling element. The rolling surface is understood to mean that surface of the rolling element on which the rolling element rolls at least mainly on the inner or outer race. The arrangement of the depth variation on the lateral surface of the rolling element prevents the depth variation from coming into contact with the working surface of the inner and/or outer race and so affecting the running properties of the rolling element. The arrangement of the depth variation on the lateral surface of the rolling element also makes it possible to position the corresponding sensor only laterally, so that a detection of the depth variation through the inner and/or outer race can be carried out.
Preferably, at least one rolling element, in particular a number of rolling elements and particularly preferably all the rolling elements of the roller bearing have depth variations. In this way, for example, the slip of several rolling elements can be analyzed whereby the investigation methods are rendered more accurate and comprehensive.
Preferably, the at least one rolling element has more than one depth variation. Preferably, the depth variations are arranged a uniform distance apart on a circle around the rotational axis of the rolling element. However, rolling elements are also possible in which the depth variations are a variety of distances apart. In that way the orientation of the rolling element can be coded with reference to the distance between the depth variations.
In a preferred embodiment, the depth variations in all the rolling elements that have such depth variations are positioned at the same places. Thus, the rolling elements with depth variations do not differ from one another by the positions of the depth variations. Accordingly, the signal picked up by the sensor does not depend on the particular rolling element. This facilitates the evaluation of the sensor signals and therefore also the analysis of the slip.
However, it is also possible for different rolling elements to have different types of depth variations. Thus, the position of the depth variations or the difference in height between the lateral surface and the depth variation between the depth variations in a rolling element or between the depth variations of different rolling elements can vary, so that the position of the rolling element or rolling elements can be coded by way of the depth variations.
The shape of the depth variation, such as its cross-section, can vary.
At least one of the depth variations can be in the form of a recess. Such a recess can have a circular cross-section. However, other shapes too, such a triangular, square, polygonal, star-shaped or irregular cross-sections of the recesses are also possible. Preferably, several of the depth variations and in particular all the depth variations on a rolling element are in the form of recesses. In particular, all the depth variations on all of the rolling elements can be in the form of recesses.
Recesses can be produced in a simple manner on the lateral surfaces of rolling elements, for example by drilling, milling, etching and the like. The rolling element can also be produced in the intended shape, for example by casting, without having to produce the recess in a final machining process. In the part of the lateral surface having the recesses, the rolling elements can be inserted through an inner race and/or an outer race without the recess scratching or distorting the inner and/or outer race.
At least one, in particular several, or even all the depth variations can be formed by a material surplus. Such surplus material can be added to the rolling element by brazing and/or welding. The material surplus can also be formed on the lateral surface of the rolling element during the production of the rolling element. The formation of the depth variation in the form of surplus material allows the depth variation on the lateral surface of the rolling element to be produced without weakening the rolling element by removing material from it.
The sensor can be attached to the inner race of the roller bearing, to the outer race of the roller bearing, to a cage of the roller bearing, to a housing of the transmission or to a shaft of the transmission.
By attaching the sensor to the inner and/or outer race, in a simple manner the sensor can be arranged in a fixed position relative to the inner and/or outer race. In this way slip of the rolling elements can be detected for several rolling elements if several of them have one or more depth variations, since as a rule the rolling elements move relative to the inner and/or outer race so that several rolling elements can be detected at intervals by a single sensor attached to the inner and/or outer race.
By attaching the sensor to the roller bearing cage, in particular the slip of a rolling element can be detected since the rotational axis of the rolling element is arranged fixed relative to the cage. This allows the slip of a single rolling element to be determined without having to take account of movement of the rotational axis relative to the sensor. This further facilitates the calculation of the rolling element slip.
The sensor can also be attached to the transmission housing or to a transmission shaft. Since the transmission housing is static, it is particularly suitable for the attachment of components because no dynamic properties of the housing have to be taken into account for the fixing. The arrangement of the sensor on a shaft can also be advantageous, since such shafts are usually positioned close to the bearing and therefore to the rolling elements and, especially in wind power machines, they have masses that are large in relation to the mass of the sensor so that the attachment of the sensor to a shaft has no, or only a slight influence on the dynamic properties of the shaft.
In particular the sensor can be a distance sensor, especially an eddy current sensor, an inductive proximity sensor, a Hall sensor or a gearwheel sensor. Such sensors are suitable for detecting the depth variations on the surface of a rolling element within the detection range of the sensor. The measurement of speed and the orientation of the rolling element with reference to a depth variation signal makes it possible to do without sensitive and/or troublesome measurements.
Preferably, the one or more rolling elements, or indeed all the rolling elements are spherical, conical, or they are radial rolling elements or toroidal rolling elements. Such rolling elements are particularly suitable for use in a transmission for a wind power machine.
Preferably, the rolling element has at least one rolling surface and at least one lateral surface with at least one depth variation, such that along a circular line around the rotational axis of the rolling element the latter has at least two different depths.
The objective can also be achieved by a method for determining the speed, the rotational speed and/or the slip of at least one rolling element of a roller bearing, wherein at least one rolling element has different depths along a circular path around its rotational axis and a sensor is arranged on part of the roller bearing in such manner that it can detect the depth variation, whereby from the sensor signal, in particular the time intervals between sensor signals, which depend on the movement of the depth variations past the sensor, the speed, the rotational speed and/or the slip can be calculated.
Below, the invention is explained in more detail with reference to an example embodiment and with the help of the drawings, which show:
1-11a4: The computed path of a sensor attached to the outer race of the roller bearing for various degrees of slip,
1-11b4: Time variation of the resulting sensor signal,
1-11c4: Time interval between various pulses with estimated parabolas,
The term “comprises/comprise” should not be interpreted to imply any form of limitation of the invention. The term “comprises/comprise” as used in the claims should not be restricted to the means described therein; it does not exclude other elements, components or steps.
Likewise, where the term “connected/linked” is used in the claims and the description, it should not be interpreted as being limited to direct connections unless expressly so stated. Consequently, the expression “Part A is connected to part B” is not limited to a direct contact of part A with part B, but rather, it also includes indirect contact between parts A and B; in other words, it also includes the case when intermediate components are present between part A and part B.
Not all the embodiments of the invention contain all the features thereof. In the following description and the claims, any of the claimed embodiments can be used in any combination.
In one embodiment at least one of the rolling elements 15 of the bearing 12 has at least one depth variation 16. In the example, one of the rolling elements 15 has a plurality of depth variations 16, which are arranged around the rolling element 15 at a distance apart from one another. The rolling elements 15 have two lateral surfaces 17 and one rolling surface 18, and the depth variations 16 are arranged on at least one of the lateral surfaces 17. The depth variations can be on one lateral surface 17 of the rolling element 15, on both lateral surfaces 17 of the rolling element 15, and/or on the rolling surface 18 of the rolling element 15.
In particular, a plurality of rolling elements 15 can have depth variations 16, in particular two depth variations. In other embodiments several rolling elements 15 can be provided with depth variations 16 and the number of depth variations 16 present on the plurality of rolling elements 15 can be equal on each rolling element 15 or different on at least one rolling element 15. In embodiments of the invention any arbitrary number of depth variations 16 can be formed on at least one lateral surface 17 of the rolling element 15. Furthermore, the depth variations can have a suitable shape. Some examples are illustrated in
As shown in
In an embodiment of the invention the sensor 19 can be connected fixed to a component of the roller bearing 12 by means of a connecting piece 20. For example, with the help of the connecting piece 20 the sensor 19 can be attached fixed to the outer race 14 of the roller bearing 12. This is illustrated in
In an embodiment the shaft 11 can be a planetary shaft 11 and the bearing 12 can serve to mount planetary gearwheels 22 on the planetary shaft 11, or in other words it can be a planetary gearwheel bearing 12. In accordance with this special example the outer race 14 of the bearing 12 can be incorporated in the planetary gearwheel 22 and the sensor 19 can be connected fixed to the inner race 13 of the bearing 12 by way of the connecting piece 20. This is illustrated in
In an embodiment of the invention the sensor 19 can detect the speed of the rolling element 15 regardless of which of the bearing races 13 or 14 is rotating.
By virtue of appropriate positioning and careful choice of the sensor 19, it is possible to determine three types of slip in one step or with the same sensor signal, namely rolling element slip, cage slip and axial slip. For example, if the sensor 19 is attached to the inner race 13 or the outer race 14 of the bearing 12, the rotational speed can be determined at the instant when the sensor moves past the rolling element 15. An advantage of this sensor positioning is that the rotational speed of the cage of the bearing 12 can also be determined; in that way, the cage slip can also be calculated from the sensor signal. For example, if an eddy current sensor 19 is being used, which can measure the axial displacement of the rolling element 15, then from only a single sensor signal three types of slip can be determined, namely rolling element slip, cage slip and axial slip.
The present invention also envisages the use of a bearing as described above with reference to various embodiments in order to determine the speed of at least one rolling element 15 in the bearing 12 or to determine the slip in the bearing 12.
Below, it is explained how to determine the slip or the speed of at least one of the rolling elements 15 in embodiments of the invention.
As an example,
The simulations were checked experimentally. To validate the simulations a first test arrangement was set up. A rolling element 15 with a diameter of 58 mm was provided with 20 depth variations 16 produced a distance apart around the rolling element 15, and this was driven by an electric motor in order to obtain the rolling element speed. In the test a gearwheel sensor was used, which was attached to a pendulum. The swinging speed of the pendulum was measured with an incremental emitter and represents the cage speed of the bearing.
Each time the sensor moved past the turning rotating element the number of pulses and the time interval between the individual pulses were recorded. In a manner similar to that described above for the simulation, from the sensor signal the rolling slip was estimated. This estimate was compared with an accurately determined slip value, the latter calculated from values of the measured pendulum speed (=cage speed) and the motor speed (rolling element speed). The results are shown in
Number | Date | Country | Kind |
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10 2013 214 703.1 | Jul 2013 | DE | national |
This application is a National Stage completion of PCT/EP2014/063792 filed Jun. 30, 2014, which claims priority from German patent application serial no. 10 2013 214 703.1 filed Jul. 29, 2013.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/063792 | 6/30/2014 | WO | 00 |