The present invention relates to a rolling-element screw device having a screw shaft, a nut and rolling elements rollably disposed therebetween and also to a method of assembling the same.
As a ball screw having balls rollably disposed between a screw shaft and a nut allows reduction of friction coefficient in rotating the screw shaft relative to the nut as compared with a sliding contact type screw, it has become commercially practical in various fields such as positioning mechanism of machine tools, vehicle steering, guide devices, motion screws and the like. In such a ball screw, a spiral ball rolling groove of the screw shaft and a loaded ball rolling groove of the nut are aligned to form a path, which is filled with a plurality of balls, and the nut is provided with a circulation member for circulating the balls. Once each ball rolls up to an end of the loaded ball rolling groove of the nut, the ball is scooped up into the circulation member. After passing through the circulation member, the ball returns several turns back to the other end of the loaded ball rolling groove.
The ball circulation system of the ball screw includes a return pipe type ball circulation system and an end cap type ball circulation system. The return pipe type ball screw adopts a return pipe 1 for ball circulation as illustrated in
As illustrated in
Meanwhile, in the end cap type ball screw, as illustrated in
Patent document 1: Japanese patent laid-open publication No. 3-121341
Patent document 2: WO03/21133A1, pamphlet
However, such an end cap type ball screw has a circulation member consisting of three members, that is, a nut main body and end caps provided on the respective ends of the nut main body, which shows drawbacks of a high parts count and high possibility of elevation change for ball rolling at two joints of the three components, as compared with a return pipe ball screw. Besides, there is a need to equip the nut main body with a path for ball rolling, which results in that the outer shape of the nut main body is likely to be larger.
Therefore, the present invention has an object to provide a rolling-element screw device capable of offering advantages of both end cap type ball screw and a return pipe type ball screw and belonging to an intermediate new category between these ball screws.
The present invention will now be described below.
In order to solve the above-mentioned problems, the invention of claim 1 is a rolling-element screw device comprising: a screw shaft having an outer surface with a rolling-element rolling groove spirally formed thereon; a nut main body having an inner surface with a loaded rolling-element rolling groove spirally formed thereon facing the rolling-element rolling groove of the screw shaft; a plurality of rolling elements arranged between the rolling-element rolling groove of the screw shaft and the loaded rolling-element rolling groove of the nut main body; and a circulation member for, after each of the rolling elements rolls up to one end of the loaded rolling-element rolling groove of the nut main body, scooping up the rolling element and returning the rolling element to an opposite end of the loaded rolling-element rolling groove, the circulation member having a first pipe and a second pipe each having a scooping portion formed at one end thereof for scooping up each of the rolling elements and a direction change path extending in a curve, the first pipe being attached to one axial end surface of the nut main body, and the second pipe being attached to an axially opposite end surface of the nut main body.
The invention of claim 2 is characterized in that, in the rolling-element screw device according to claim 1, the first pipe is fit to a notch formed in the one axial end surface of the nut main body, and the second pipe is fit to a notch formed in the axially opposite end surface of the nut main body.
The invention of claim 3 is characterized in that, in the rolling-element screw device according to claim 2, in a side surface of the nut main body, a side-surface groove is formed linked to the notch formed in the one end surface and the notch formed in the opposite end surface of the nut main body, and the first pipe and the second pipe are fit into the side-surface groove and exposed on the nut main body.
The invention of claim 4 is characterized by, in the rolling-element screw device according to any one of claims 1 to 3, further comprising: a pair of first support members having main body parts attached to the respective end surfaces of the nut main body and protruding portions conforming to shapes of the first pipe and the second pipe, and being configured to hold the first pipe and second pipe down onto the respective end surfaces of the nut main body; and a second support member attached to a side surface of the nut main body and being configured to hold the first pipe and the second pipe down onto the side surface of the nut main body at a position of mating surfaces of the first pipe and the second pipe.
The invention of claim 5 is characterized in that, in the rolling-element screw device according to any one of claims 1 to 4, mating surfaces of the first pipe and the second pipe include first mating surfaces positioned in planes including center lines of the first pipe and the second pipe, second mating surfaces and third mating surfaces provided away from each other along the respective center lines and at respective opposite sides of the first mating surfaces.
The invention of claim 6 is a method of assembling a rolling-element screw device having a plurality of rolling elements arranged between a rolling-element rolling groove spirally formed on an outer surface of a screw shaft and a loaded rolling-element rolling groove spirally formed on an inner surface of a nut main body, and a circulation member for, after each of the rolling elements rolls up to one end of the loaded rolling-element rolling groove of the nut main body, scooping up the rolling element and returning the rolling element to an opposite end of the loaded rolling-element rolling groove, the circulation member having a first pipe and a second pipe each having a scooping portion formed at one end thereof for scooping up each of the rolling elements and a direction change path extending in a curve, comprising: moving the first pipe toward one axial end surface of the nut main body to attach the first pipe thereto; moving the second pipe toward an axially opposite end surface of the nut main body to attach the second pipe thereto; and holding the first pipe and the second pipe down onto the nut main body with a support member.
According to the invention of claim 1, as the first and second pipes are mounted onto the respective end surfaces of the nut main body, it is possible to prevent play from being introduced around the first and second pipes, in contrast to the return pipe type ball screw of which the return pipe is mounted on the side surface of the nut main body. Moreover, as the circulation member consists of the two members, that is, the first and second pipes, it is possible to realize the ball screw with a lower parts count than that of a conventional end cap type ball screw and to minimize the number of joints of the different parts for movement of rolling elements.
According to the invention of claim 2, as the first and second pipes are fit into the notches formed in the respective end surfaces of the nut main body, it is more possible to prevent play from being introduced around the first and second pipes.
According to the invention of claim 3, it is possible to downsize the outer shape of the nut main body.
According to the invention of claim 4, it is possible to position the first and second pipes at the mating surfaces thereof.
According to the invention of claim 5, it is possible to mount the first and second pipes onto the nut main body with use of the first and second support members. Besides, as each of the first support members is provided with a protruding portion which conforms to the shapes of the first and second pipes, it is possible to prevent play from being introduced around the first and second pipes.
According to the invention of claim 6, the first and second pipes are first fit to the respective end surfaces of the nut main body and then the first and second pipes are able to be mounted onto the nut main body only by holding tight the first and second pipes with the support members. With this method, assembly is facilitated.
With reference to the attached drawings, an embodiment of the present invention will now be described in detail below.
The ball screw of this embodiment is apparently close to a return pipe type ball screw because a pipe is seen exposed. In the return pipe type ball screw, a leg part of the return pipe is inserted into a long hole formed in the side surface of a nut main body, which causes play around the leg part. On the other hand, in the ball screw of this embodiment, a circulation member 13 is composed of two longitudinally divided pipes, that is, a first pipe 11 and a second pipe 12, and the leg parts 11a and 12a of the first and second pipes 11 and 12, respectively, are fit to notches 15 formed in the both end surfaces 14a of the nut main body 14. Each of the notches 15 is formed in the end surface 14a of the nut main body 14 by an end mill in such a manner that the leg parts 11a and 12a of the first and second pipes 11 and 12 tilting in accordance with the lead angle are tightly fit (without clearance) to the notches. The first and second pipes 11 and 12 fit to the notches 15 from the respective end surfaces 14a of the nut main body 14, not from the side surface side of the nut main body 14. In the side surface of the nut main body 14, a side-surface groove 16 extends in the axial direction, which is formed by an end mill. This side-surface groove 16 is linked to the notches in the end surfaces 14a of the nut main body 14. In this side-surface groove 16, straight parts 11b and 12b of the first and second pipes 11 and 12 fit thereon.
Meanwhile, the end cap type ball screw is a ball screw having a pair of end caps attached to respective ends of the nut main body. A circulation member thereof consists of three members, that is, a direction change part formed in one end cap, a straight part formed in the nut main body and a direction change part formed in the other end cap. On the other hand, in the ball screw of this embodiment, as one feature, the circulation member consists of two members, that is, the first and second pipes 11 and 12, and the first and second pipes 11 and 12 are exposed at the nut main body 14.
Next description is made in detail about the structure of each part of the ball screw. As illustrated in
The ball rolling groove 18a spirally formed on the outer surface of the screw shaft has a predetermined lead. The cross section of the ball rolling groove 18a of the screw shaft 18 is shaped, for example, like a Gothic arch consisting of combined two circular arcs, or the like. The number of threads of the ball rolling groove 18a may be one, two, three or any number optionally. Needless to say, if the ball rolling groove has plural threads, plural circulation members and ball rolling grooves are also required in accordance with the number of the threads.
On the inner surface of the nut main body 14, the loaded ball rolling groove 14b is formed spirally facing the ball rolling groove 18a of the screw shaft 18 (see
In order to circulate each ball 19, which has rolled up to an end of the loaded ball rolling groove 14b of the nut main body 14, there is a circulation member 13 mounted on the nut main body 14. The circulation member 13 has a return path connecting one end of the loaded ball rolling groove 14b to the other. After each ball 19 has rolled up to one end of the loaded ball rolling groove 14b, the circulation member 13 scoops up the ball 19 (see
The chain double-dashed line in
As illustrated in
When necessary, each end surface 14a of the nut main body 14 may be covered by a cover for covering the first support members. Besides, the cover may be equipped with a seal for eliminating foreign matters adhered to the screw shaft 18 and preventing leakage of lubricant from the inside of the nut main body 14.
Next description is made about an assembling method of the ball screw of this embodiment. First, there are prepared a screw shaft 18 having a ball rolling groove 18a formed thereon, a nut main body 14 having a loaded ball rolling groove 14b and notches 15, and two divided pipes, that is, a first pipe 11 and a second pipe 12. Then, the first pipe 11 is moved toward one end surface 14a of the nut main body 14 and a leg part 11a of the first pipe 11 is fit to the notch 15 formed in the one end surface 14a. In this fitting, a straight part 11b of the first pipe 11 is fit to a side-surface groove 16 of the nut main body 14. This is followed by attaching a first support member 21 to the end surface 14a of the nut main body 14 to hold the first pipe 11 with a protruding portion 21b of the first support member 21.
Next, a second pipe 12 is moved toward the other end surface 14a of the nut main body 14, and a leg part 12a of the second pipe 12 is fit to the notch 15 formed in the other end surface 14a. In this fitting, a straight part 12b of the second pipe 12 is fit to a side-surface groove 16 of the nut main body 14, and mating surfaces 11c to 11d of the straight part 11b of the first pipe 11 join with mating surfaces 12c to 12d of the straight part 12b of the second pipe 12. This is followed by attaching a first support member 21 to the end surface 14a of the nut main body 14 to hold the second pipe 12 with a protruding portion 21b of the first support member 21. Then, a second support member 22 is attached to the side surface of the nut main body 14 to hold tight the joint part of the first pipe 11 and the second pipe 12 at the mating-surface portion. Through these steps described up to this point, securing of the first pipe 11 and the second pipe 12 to the nut main body 14 is completed. After this, a ball rolling path between the screw shaft 18 and the nut main body 14, the first pipe 11 and the second pipe 12 are filled with plural balls 19 and spacers 24.
Here, the second support member 22 may be first used to hold tight the mating surfaces 11c to 11d and 12c to 12d of the straight parts 11b and 12b of the first and second pipes 11 and 12, respectively, before the first support members 21 hold tight the leg parts 11a and 12a of the first and second pipes 11 and 12, respectively.
The present invention is not limited to the above-described embodiments and can be embodied in various forms without departing from the scope of the invention. For example, the straight parts of the first and second pipes may tilt and do not have to be in parallel with the axis of the screw shaft. Besides, rollers may be used as rolling elements in place of balls, and spacers are not necessarily required between balls.
The present specification is based on Japanese Patent Application No. 2005-243773 filed on August 25, the entire contents of which are entirely incorporated by reference herein.
Number | Date | Country | Kind |
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2005-243773 | Aug 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/316357 | 8/22/2006 | WO | 00 | 2/25/2008 |