Patent Application
20150130256
The present invention belongs to the mechanical field, and is especially applicable to a rolling friction or suspension friction impact mining method in the mining field and a wear-resistant impact mining machine using said method.
Tunneling machines and coal mining machines are mainly applied to excavation of railways, bridges and culverts of roads and tunnels and mechanical mining of ore materials. Most mining machines broadly applied at present are drilling and milling cutting-type tunneling machines and rolling milling cutting-type mining machines and the working principle is to drill and cut or mill and cut in a rolling manner a coalbed or a rockbed through picks arranged on the outer surface at a front part of a cutting head. Since a relatively large rotating damage force is generated by the cutting head during drilling and milling or rolling milling and cutting, a relatively large twisting force will be generated to a rotating shaft, thus causing heavy damage to the rotating shaft and shortening the equipment service life. The crushing efficiency of a drilling milling or milling cutting mining method is relatively high with extremely high energy consumption, and low production efficiency and lumpiness especially when tunneling crushing and ore material mining are performed at a pressure stress. During the mining process, a large amount of dust will be further generated, which results in a poor mining environment and potential risks. In order to overcome various disadvantages of the drilling milling or milling cutting mining method, reciprocating impact mining machines have emerged in the mining field.
In order to improve the mining efficiency, a cutting head of an existing reciprocating impact mining machine is made as large as possible. When a material is impacted and fallen, since the cutting head of the mining machine is heavy in weight and large in volume, a head handle of the cutting head is seriously damaged from an impact guiding mechanism, thus leading to damage on a drive system and a machine body, massive maintenance of the whole machine and a short service life. However, if the cutting head is narrow and small, the production efficiency will be largely reduced. Therefore, it is in urgent need of an energy-saving and environment-friendly impact mining machine which is high in production efficiency and capable of preventing a cutting head from damaging an impact guiding mechanism with little wear to the impact guiding mechanism, and little damage caused by an impact reactive force on a drive system and a machine body.
Invention Patent Numbered 201010238402.7 discloses a crushing mechanism for a coal mining device. The equipment is composed of a main body, a power component, a working component and a connecting arm etc. The power component drives the working component to reciprocate and impact linearly to perform coal falling. The power component applies a hydraulic cylinder. There is sliding friction between a piston in the hydraulic cylinder and the cylinder body with large friction resistance, thus causing serious wear to a sealing plug and increasing a gap between the piston and the cylinder body to increasing leakage while increasing energy consumption and affecting the operational performance of the equipment. In the present invention, the hydraulic cylinder is applied to driving the working component to impact at a low speed with a low impact frequency, thus failing to realize a high frequency impact effect of a mechanical transmission mechanism, e.g. a crank mechanism. The working component is installed at an end of the hydraulic cylinder. When the hydraulic cylinder drives the working component to extend out or retract along an axial direction of the hydraulic cylinder, problems including swinging and oscillation etc. of the working component are further caused to affect the impact effect. Since a hydraulic cylinder rod is not provided with an auxiliary guiding device, the working component is seriously damaged from the hydraulic cylinder by a powerful impact reactive force generated during mining. Thus, a sliding frictional force is focused on the hydraulic cylinder to cause partial wear, which results in heavy damage on the hydraulic cylinder and affects normal operation of the equipment.
To solve the problem above, the present invention provides a rolling friction or suspension friction impact mining method in the mining field and a wear-resistant impact mining machine using said method. The method is realized through the following technical solution:
A rolling friction or suspension friction impact mining method, the method is realized by the following steps:
an impact drive device, a guiding device and an impact head etc. are provided; the impact drive device, the guiding device and the impact head etc. are formed into a reciprocating impact part; a power support etc. is provided on the impact drive device; a guiding support etc. is provided on the guiding device; the power support and the guiding support are separated, connected in a separated manner or integrated; a rubbing body support etc. is provided on the power support and/or the guiding support; the rubbing body support and the power support are separated, or connected in a separated manner or integrated, or the rubbing body support and the guiding support are separated, or connected in a separated manner or integrated; a roller support or a suspender support etc. is provided on the rubbing body support; the roller support and the suspender support are separated, connected in a separated manner or separated; a guiding roller support and/or a power roller support etc. are/is provided on the roller support; the guiding roller support and the power roller support are separated, connected in a separated manner or integrated; a guiding suspender support and/or a power suspender support etc. are/is provided on the suspender support; the guiding suspender support and the power suspender support are separated, connected in a separated manner or integrated; an impact guiding element, a rubbing body and the rubbing body support etc. are provided on the guiding device; the rubbing body is provided as a roller or a suspender etc.; the roller is provided as a guiding roller and/or a power roller etc.; the guiding roller and the power roller are separated, connected in a separated manner or integrated; the suspender is provided as a guiding suspender and/or a power suspender etc.; the guiding suspender and the power suspender are separated, connected in a separated manner or integrated;
the impact drive device is provided as a crank impact drive device, or a hydraulic impact drive device or a pneumatic impact drive device or a solid flowing impact drive device etc.; a power impact element and the power support etc. is provided on the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device; a cylinder etc. is provided on the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device; the cylinder and the power support or the guiding support are separated, connected in a separated manner or integrated; the impact guiding element and the power impact element are separated, connected in a separated manner or integrated;
the impact guiding element and the impact head are connected in a separated manner or integrated; the power impact element and the impact head are connected moveably, connected separately or integrated; the rubbing body is provided between the guiding support and the impact guiding element, or between the cylinder and the impact guiding element, or between the power support and the power impact element etc.; the rubbing body support etc. is provided on the guiding support, or the cylinder or the power support; the power impact element drives the impact guiding element or the impact head to reciprocate; the rubbing body, the rubbing body support and the impact guiding element etc. are matched closely to support an impact of the impact head through rolling friction or suspension friction;
a frame etc. is provided; the frame thereon is provided or is not provided with a jacking device; the reciprocating impact part is provided on the frame or provided on the jacking device etc.; the frame is provided in a machine body or the frame and the jacking device are combined and provided in the machine body;
the machine body supports the impact head to impact in a reciprocating manner to fall a material;
a travelling part etc. is provided; the travelling part is provided at a lower portion of the machine body; the travelling part drives the machine body to travel.
A rolling friction or suspension friction impact mining method according to the Method 1 includes the following steps:
the guiding support etc. is provided on two or more ends of the power support to form two or more guiding support points; the two or more ends comprises spatial positions comprising two or more ends of a guiding support main body or two or more end spatial positions out of the guiding support main body; the two or more guiding support points both support the gravity of the impact head; the rubbing body, the impact guiding element and the rubbing body support etc. are matched closely to form a multi-point support impact head structure; the multi-point support impact head structure supports the impact head through multiple points to centralize an impact direction of the impact head, thus maximally increasing a centralizing width to the impact head, strengthening centralizing on the impact head, maximally controlling the impact direction of the impact head, preventing the impact drive device from being damaged by an impact damage force and a reactive force, and extending the service life of the device.
A rolling friction or suspension friction impact mining method according to the Method 1 includes the following steps:
the impact guiding element etc. is provided on the rubbing body support; a liquid suspender or a gas suspender etc. is provided on the impact guiding element or the rubbing body support; or a liquid suspender or a gas suspender etc. is provided on the power impact element or the power support, or a magnetic suspender etc. is provided on the impact guiding element or the rubbing body support, or a magnetic suspender etc. is provided on the power impact element and the power support; the magnetic suspender is provided as an electromagnetic or a permanent magnetic suspender etc.; suspension friction is formed between the impact guiding element and the rubbing body support or between the power impact element and the power support etc. by a suspender; a frictional resistance and frictional damage between the impact guiding element and the rubbing body support or between the power impact element and the power support are reduced by the suspension friction, thus improving the service life of the impact drive device or the guiding device.
A wear-resistant impact mining machine using the rolling friction or suspension friction impact mining method, wherein the invention is implemented by the following technical solution:
it comprises a machine body, a travelling part, and a reciprocating impact part etc.; the reciprocating impact part comprises a guiding device, an impact drive device and an impact head etc.; the guiding device and the impact drive device are separated, connected in a separated manner or integrated; the impact drive device comprises a power support etc.; the guiding device comprises a guiding support etc.; the power support and the guiding support are separated, connected in a separated manner or integrated; the power support and/or the guiding support comprise/comprises a rubbing body support etc.; the rubbing body support and the power support or the rubbing body support and the guiding support are separated, connected in a separated manner or integrated; the rubbing body support comprises a roller support or a suspender support etc.; the roller support and the suspender support are separated, connected in a separated manner or integrated; the roller support comprises a guiding roller support and/or a power roller support etc.; the guiding roller support and the power roller support are separated, connected in a separated manner or integrated; the suspender support comprises a guiding suspender support and/or a power suspender support etc.; the guiding suspender support and the power suspender support are separated, connected in a separated manner or integrated; the guiding device comprises an impact guiding element, a rubbing body and a rubbing body support etc.; the rubbing body comprises rollers and suspenders etc.; the rollers comprise a guiding roller and/or a power roller etc.; the guiding roller and the power roller are separated, connected in a separated manner or integrated; the suspender comprises a guiding suspender and/or a power suspender etc.; the guiding suspender and the power suspender are separated, connected in a separated manner or integrated;
the impact drive device comprises a power impact element and a power support etc.; the impact guiding element and the power impact element are separated, connected in a separated manner or integrated;
the impact guiding element and the impact head are connected in a separated manner or integrated; the power impact element and the impact head are moveably connected, separated or integrated; the rubbing body is provided between the guiding support and the impact guiding element, or provided between the power support and the power impact element; the guiding support or the power support comprises the rubbing body support etc.; the power impact element drives the impact guiding element or the impact head to reciprocate; the rubbing body, the rubbing body support and the impact guiding element etc. are matched closely to support the impact head to impact through rolling friction or suspension friction;
the machine body comprises a frame etc.; the frame thereon is provided or is not provided with a jacking device; the reciprocating impact part is provided on the frame or provided on the jacking device etc.; the frame is provided in the machine body or the frame is provided in the machine body combined with the jacking device;
the machine body supports the impact head to impact in a reciprocating manner to fall a material;
the travelling part is provided at a lower portion of the machine body; the travelling part drives the machine body to travel.
The rubbing body support, the impact guiding element and the rubbing body etc. are matched closely to support an impact of the impact head through rolling friction or suspension friction and centralize an impact direction of the impact head; the impact drive device is protected by the guiding device from being damaged by damage, thus improving impact efficiency.
The impact drive device comprises a crank impact drive device, or a hydraulic impact drive device, or a pneumatic impact drive device or a solid flowing impact drive device etc.; the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device comprises the power impact element and the power support etc.; the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device comprises a cylinder etc.; the cylinder is separated, connected in a separated manner or integrated with the power support or the guiding support; the impact guiding element and the power impart element are separated, connected in a separated manner or integrated.
The reciprocating impact part further comprises a supporting box etc.; the guiding device and the impact drive device are combined and provided in the supporting box; two ends of the impact guiding element provided in the supporting box are provided with impact heads, or one end of the impact guiding element is provided with an impact head and the other end is provided with a counterweight element etc. for preventing the impact head from damaging the guiding device, the impact drive device and/or the machine body due to gravity unbalance or one end of the impact guiding element is provided with an impact head; an end of the power impact element is connected or separated with the impact head; the power support and the supporting box are separated, integrated or connected; the supporting box protects components in the box from being polluted and corroded by dust, etchant gases and waste water.
The reciprocating impact part further comprises a supporting frame etc.; the impact drive device or the guiding device is provided on the supporting frame.
A position-limiting structure etc. is provided on the reciprocating impact part; the position-limiting structure is provided as a guiding position-limiting structure or a power position-limiting structure etc.; the guiding position-limiting structure and the power position-limiting structure are separated, connected in a separated manner or integrated;
the guiding position-limiting structure and the rubbing body support are connected, separated or integrated; or the guiding position-limiting structure and the impact guiding element are connected, separated or integrated; or the guiding position-limiting structure and the guiding roller are connected, separated or integrated; or the power position-limiting structure and the power support are connected, separated or integrated; or the power position-limiting structure and the power impact element are connected, separated or integrated; or the power position-limiting structure and the power roller are connected, separated or integrated;
the guiding roller or the guiding suspender etc. is provided in the guiding position-limiting structure; the guiding roller or the guiding suspender supports the impact guiding element to reciprocate along the rubbing body support in the guiding position-limiting structure; the guiding position-limiting structure limits a moving space and position of the guiding roller, or the guiding suspender or the impact guiding element etc.; the power roller or the power suspender etc. is provided in the power position-limiting structure; the power roller or the power suspender etc. supports the power impact element to reciprocate along the power support in the power position-limiting structure; the power position-limiting structure limits a moving space and position of the power roller, the power suspender and the power impact element etc.; the rubbing body support the impact guiding element or the power impact element to reciprocate.
The position-limiting structure comprises a raceway, or a circulating raceway, or a cylindrical channel, or a pit, or a reciprocating stroke section, or a retainer, or a position-limiting plate, or a position-limiting ring, or a position-limiting sleeve, or a position-limiting platform, or a position-limiting rod, or a position-limiting shaft, or a position-limiting groove, or a spherical bump, or a lug boss, or a bearing, or an internal body matched with an external sleeve, or an oval, or a dumbbell, or a circular column, or a zone, or a circular ring, or a rolling wheel, or a platform-shaped column, or a platform-shaped ball, or a platform-shaped drum, or a groove-shaped column, or a groove-shaped ball, or a groove-shaped rolling wheel, or a groove-shaped oval, or a square, or a U shape, or a frame, or an I shape, or a spline, or an arc, or an V shape, or a reversed V shape, or a circular shape, or a plate, or a polygonal, or a cylinder, or a spline housing or a multi-rhombus key etc.
The retainer comprises a cylindrical retainer, or a plate-type retainer, or a U-shaped retainer, or a V-shaped retainer, or a polygonal retainer, or an irregular retainer, or a triangular retainer, or a square retainer or a chain link retainer etc.
The raceway comprises a reciprocating stroke section, or a circulating raceway, or a spiral raceway, or a wave-shaped raceway, or an annular raceway, or a straight line raceway or an irregular raceway etc.
The circulating raceway comprises an annular circulating raceway, or a spiral circulating raceway, or a wave-shaped circulating raceway, or an irregular circulating raceway etc.
Through rolling in a circulating raceway, or rolling in a reciprocating manner, or rolling in situ, or rolling in a pit, or rolling in a raceway, or rolling in a retainer etc., the roller supports the impact guiding element and the guiding roller support to reciprocate oppositely.
The impact drive device comprises the power support and the power impact element etc.; the guiding device comprises the guiding rollers, the guiding support and the impact guiding element etc.; the guiding roller comprise a rolling wheel etc.; the rolling wheel is provided between the power support and the power impact element, or is provided between the guiding support and the impact guiding element; the rolling wheel comprises an axis etc. of the rolling wheel; the rolling wheel is separated, connected in a separated manner or integrated with the axis of the rolling wheel; when the axis of the rolling wheel is fixed to the power impact element, the rolling wheel rolls against the power support; when the axis of the rolling wheel is fixed to the power support, the rolling wheel rolls against the power impact element, thus preventing fitting sliding friction of the power impact element and the power support; or when the axis of the rolling wheel is fixed to the guiding support, the rolling wheel rolls against the impact guiding element; when the axis of the rolling wheel is fixed to the impact guiding element, the rolling wheel rolls against the guiding support, thus preventing fitting sliding friction of the guiding support and the impact guiding element and reducing wear of the impact drive device.
The impact drive device comprises the power support and the power impact element etc.; the guiding device comprises the guiding roller, the guiding support, and the impact guiding element etc.; the guiding roller comprises a rolling wheel etc.; the surface of the rolling wheel is manufactured into a convex, a recess, a V groove or a curve etc.; the shape of the roller support or the shape of a contact surface between the impact guiding element and the rolling wheel is locked with the shape of the surface of the rolling wheel; or the shape the power support or the shape of a contact surface between the power support and the rolling wheel is locked with the shape of the surface of the rolling wheel; a motion of the impact guiding element or the power impact element is controlled to be a straight line reciprocating motion through rolling friction, thus reducing wear of the impact drive device.
The rubbing body support comprises a raceway, or the impact guiding element comprises a raceway, or the rubbing body support and the impact guiding element comprises a raceway etc.; the rubbing body support, the impact guiding element and the rubbing body rolling in the raceway etc. are locked closely to enable the impact guiding element to reciprocate through rolling friction of the rubbing body; the raceway limits a rolling space and position of the rubbing body.
The guiding device comprises the roller support, the impact guiding element, a retainer, and the guiding roller etc.; the retainer etc. is provided between the roller support and the impact guiding element; the guiding roller is provided in the retainer; the thickness of the retainer is smaller than the diameter of the guiding roller; two parts of the guiding roller higher than the retainer are respectively provided in the roller support and the impact guiding element; the retainer is provided independently, or is fixed to the roller support, or is fixed to the impact guiding element etc.; the roller support and the impact guiding element are matched closely with the guiding rollers etc. in the retainer so that the impact guiding element reciprocates through rolling friction; the retainer limits a rolling space and position of the guiding rollers.
The guiding device further comprises a guiding section etc.; the guiding section is provided in the impact guiding element etc.; two ends of the guiding section besides an overlapped section with the impact guiding element are equal or substantially equal in weight; the guiding section and the impact guiding element are connected in a separated manner, or integrated; the guiding section is provided in the rubbing body support; the guiding section is always located on the rubbing body support when moving, thus maintaining gravitational equilibrium at two ends of the impact guiding element in a static state or in a moving state; the rubbing body support, the rubbing body and the impact guiding element etc. are matched closely to support the impact guiding element to reciprocate with rolling friction or suspension friction; the power impact element drives the impact head or the impact guiding element to reciprocate.
The impact drive device comprises a crank impact drive device, or a hydraulic impact drive device or a pneumatic impact drive device or a solid flowing impact drive device etc.; when the rubbing body support comprises an external sleeve, the impact guiding element comprises an internal body; or when the rubbing body support comprises an internal body, the impact guiding element comprises an external body; the rubbing body is provided between the external sleeve and the internal body; the external sleeve, the internal body and the rubbing body etc. are matched closely to reciprocate oppositely through rolling friction or suspension friction; the impact head is supported by the reciprocating external sleeve or internal body to reciprocate with rolling friction; the power impact element drives the impact head to impact.
The guiding device comprises a guiding rubbing body support and/or a guiding impact guiding element and/or guiding rubbing body etc.; the guiding impact guiding element, the guiding rubbing body and the guiding rubbing body support are matched closely to ensure that the impact head impacts in a reciprocating manner in a straight line and/or prevent the impact head from rotating; the guiding rubbing body support and the guiding support are separated, connected in a separated manner or integrated; the guiding impact guiding element and the impact guiding element are separated, connected in a separated manner or integrated; or the impact drive device comprises a guiding power support and/or a guiding power impact element and/or guiding rubbing body etc.; the guiding power impact element, the guiding rubbing body and the guiding power support etc. are matched closely to ensure that the power impact element reciprocates in a straight line and/or prevent the power impact element from rotating; the guiding power support and the power support are separated, connected in a separated manner or integrated; the guiding power impact element and the power impact element are separated, connected in a separated manner or integrated.
The guiding rubbing body support comprises a quadrangular rubbing body support, or a U-shaped rubbing body support, or a frame-shaped rubbing body support, or a box rubbing body support, or a triangular rubbing body support, or an oval rubbing body support, or a polygonal rubbing body support, or an irregular rubbing body support, or a raceway rubbing body support, or a pit rubbing body support, or a reciprocating stroke section rubbing body support, or a retainer rubbing body support, or a circulating raceway rubbing body support, or a groove-shaped rubbing body support, or an I-shaped rubbing body support, or a spline housing rubbing body support, or an arc-shaped rubbing body support, or a V-shaped rubbing body support, or a reversed V-shaped rubbing body support, or a plate-shaped rubbing body support, or a cylindrical rubbing body support, or a multi-rhombus key rubbing body support etc.; the guiding rubbing body support is separated, connected in a separated manner or integrated with the power support, or the guiding rubbing body support is separated, connected in a separated manner or integrated with the guiding support.
The guiding impact guiding element comprises a quadrangular impact guiding element, or a U-shaped impact guiding element, or a frame-shaped impact guiding element, or a V-shaped impact guiding element, or a triangular impact guiding element, or an oval impact guiding element, or a polygonal impact guiding element, or an irregular impact guiding element, or a raceway impact guiding element, or a pit impact guiding element, or a reciprocating stroke section impact guiding element, or a retainer impact guiding element, or a circulating raceway impact guiding element, or a groove-shaped impact guiding element, or an I-shaped impact guiding element, or a spline housing impact guiding element, or an arc-shaped impact guiding element, or a V-shaped impact guiding element, or a reversed V-shaped impact guiding element, or a plate-shaped impact guiding element, or a cylindrical impact guiding element, or a multi-rhombus key impact guiding element etc.; the guiding impact guiding element is separated, connected in a separated manner or integrated with the impact guiding element, or the guiding impact guiding element is separated, connected in a separated manner or integrated with the power impact element.
The rollers comprise a spherical roller, or an oval roller, or a dumbbell-shaped roller, or a circular column roller, or a conical roller, or a circular ring-shaped roller, or a rolling wheel roller, or a platform-shaped column roller, or a platform-shaped ball roller, or a platform-shaped drum roller, or a groove-shaped drum roller, or a groove-shaped column roller, or a groove-shaped ball roller, or a groove-shaped rolling wheel roller, or a groove-shaped oval roller, or a roller with an axe, or a roller with a hole, or a multi-rhombus key roller, a multi-rhombus sleeve roller, or a rolling drum-shaped roller, or a rolling bear roller, or a rolling needle roller or a rolling barrel roller, or a linear bearing etc.; the roller and the guiding roller are separated, connected in a separated manner or integrated.
The shapes/shape of the impact guiding element and/or the rubbing body support are/is locked closely with the shape of the rubbing body to form a guiding position-limiting structure; or the shape of the power impact element or the power support is locked closely with the shape of the rubbing body to form a power position-limiting structure; the position-limiting structure controls a moving direction of the impact guiding element or the power impact element etc., and/or prevents the impact guiding element or the power impact element etc. from rotating; the guiding position-limiting structure and the power position-limiting structure are separated, connected in a separated manner or integrated.
The power support comprises a cylinder etc.; the power impact element comprises a piston etc.; the cylinder comprises a square cylinder, or a spline housing cylinder, or an arc-shaped cylinder, or an oval cylinder, or a circular cylinder or a polygonal cylinder or a cylindrical cylinder etc.; the shapes/shape of the piston and/or the power rollers are/is locked closely with the shape of the cylinder to form a power position-limiting structure; a moving direction of the piston is controlled through rolling friction or suspension friction.
The power support comprises a cylinder etc.; the power impact element comprises a piston etc.; the piston comprises a square piston, or a U-shaped piston, or a frame-shaped piston, or a groove-shaped piston, or a spline-shaped piston, or an arc-shaped piston, or a V-shaped piston, or an oval piston, or a circular piston, or a plate-shaped piston, or a polygonal piston, or a multi-rhombus key piston, or an E-shaped piston etc.; the shapes/shape of the cylinder and/or the power rollers are locked closely with the shape of the piston to form a power position-limiting structure; a moving direction of the piston is controlled through rolling friction or suspension friction.
The impact guiding element comprises a raceway impact guiding element, or a pit impact guiding element, or an impact guiding element with a bracket, or a circulating raceway impact guiding element, or a stroke section impact guiding element, or a position-limiting impact guiding element, or a cylindrical impact guiding element, or a U-shaped impact guiding element, or a V-shaped impact guiding element, or a polygonal impact guiding element, or a frame-shaped impact guiding element, or an irregular impact guiding element, or an E-shaped impact guiding element etc.
The power impact element comprises a raceway power impact element, or a pit power impact element, or a power impact element with a bracket, or a circulating raceway power impact element, or a stroke section power impact element, or a position-limiting power impact element, or a cylindrical power impact element, or a U-shaped power impact element, or a frame-shaped power impact element, or an irregular power impact element, or an E-shaped power impact element, or a polygonal power impact element etc.
The rubbing body are provided around the impact guiding element, or provided at one side of the impact guiding element, or provided at two or more sides etc. of the impact guiding element; or the rubbing body are provided around the power impact element, or provided at one side of the power impact element, or provided at two or more sides etc. of the power impact element; the power impact element comprises a piston, a cylinder, a piston rod or a guiding rod etc.
A circulating raceway etc. is provided on the impact guiding element or the guiding roller support; the circulating raceway is connected in a separated manner, or integrated with the impact guiding element or the guiding roller support; the impact guiding element is provided in the guiding roller support or is provided outside the guiding roller support; the guiding roller is provided in the circulating raceway; one part of the guiding roller exposed out of the circulating raceway is in contact with the surface of the guiding roller support or the surface of the impact guiding element; an impact guiding element main body is not in contact with the surface of the guiding roller support; the guiding rollers support the impact guiding element and the guiding roller support etc. to reciprocate oppositely through rolling friction.
The circulating raceway comprises an annular circulating raceway etc.; an annular plane of the annular circulating raceway is arranged along a reciprocating direction; the annular circulating raceway is arranged around the impact guiding element, or is arranged individually on the impact guiding element or is arranged symmetrically on the impact guiding element etc.; the guiding rollers roll in a reciprocating and circulating manner in the annular circulating raceway.
The circulating raceway comprises a spiral circulating raceway or a wave-shaped circulating raceway etc.; the spiral circulating raceway or the wave-shaped circulating raceway is provided on the impact guiding element or the guiding roller support etc.; the guiding roller rolls in a circulating manner in the spiral circulating raceway or the wave-shaped circulating raceway; position of the guiding roller bearing a pressure between the impact guiding element and the guiding roller support changes in a circulating manner, thus reducing the probability that the guiding roller always partially rolls on the impact guiding element and the guiding roller support to bear a overlarge pressure and to be damaged.
A circulating supporting section and a circulating section etc. of the circulating raceway are arranged along the surface of the impact guiding element or the guiding roller support; the guiding roller in the circulating supporting section supports the guiding roller support to have rolling friction with the impact guiding element; the guiding roller in the circulating sections does not support the impact guiding element to have rolling friction with the guiding roller support.
The retainer is provided in the circulating raceway; the guiding roller is provided in the retainer and the circulating raceway; the thickness of the retainer is smaller than the guiding roller diameter; two parts of the guiding roller higher than the retainer are respectively provided in the circulating raceway and the impact guiding element or the guiding roller support, thus preventing reverse friction between the guiding roller.
The circulating raceway is connected or integrated with the guiding support, or the impact guiding element, or the power support, or the power impact element etc.
A circulating raceway etc. is provided on the power impact element or the power support; the circulating raceway is connected in a separated manner or integrated with the power impact element or the power support; the power impact element is provided in the power support or is provided out of the power support; the power roller is provided in the circulating raceway; the power roller exposed out of the circulating raceway is in contact with the surface of the power support or the surface of the power impact element etc.; a power impact element main body is not in contact with the surface of the power support; the power roller supports the power impact element and the power support to reciprocate oppositely with rolling friction.
The circulating raceway comprises an annular circulating raceway etc.; an annular plane of the annular circulating raceway is arranged along a reciprocating direction; the annular circulating raceway is arranged around the power impact element, or is arranged individually on the power impact element or is arranged symmetrically etc. on the power impact element; the power roller rolls in a reciprocating and circulating manner in the annular circulating raceway.
The circulating raceway comprises a spiral circulating raceway or a wave-shaped circulating raceway etc.; the spiral circulating raceway or the wave-shaped circulating raceway is provided on the power impact element or the power support etc.; the power roller rolls in a circulating manner in the spiral circulating raceway or the wave-shaped circulating raceway; position of the power roller bearing a pressure between the power impact element and the power support changes in a circulating manner, thus reducing the probability that the power roller always partially rolls on the power impact element and the power support to bear a overlarge pressure and to be damaged.
A plane of the circulating raceway is arranged vertical to the surface of the guiding roller support or the impact guiding element or the power impact element or the cylinder or the power roller support etc.; or the plane of the circulating raceway is arranged approximately in parallel with the surface of the guiding roller support or the impact guiding element or the power impact element or the cylinder or the power roller support etc.; the circulating raceway comprises a circulating supporting section and a circulating section etc.; the roller in the circulating supporting section supports rolling friction of the impact guiding element and the guiding roller support, or rolling friction of the power impact element an the cylinder, or rolling friction of the power impact element and the power roller support, while the roller in the circulating section does not support rolling friction of the guiding roller support, the impact guiding element, the power impact element, the cylinder, and the power roller support etc.
The roller is arranged densely in the circulating raceway; the length of the circulating raceway enables the roller to support rolling friction of the guiding roller support and the impact guiding element or enables the roller to support rolling friction of the piston and the cylinder, or enables the roller to support rolling friction of the power impact element and the power roller support etc., thus preventing partial sliding friction or collision of the guiding roller support and the impact guiding element, or the piston and the cylinder, or the power impact element and the power roller support etc.
A retainer is provided in the circulating raceway; the retainer comprises a flexible retainer and a chain link retainer; the power roller is provided in the retainer and is provided in the circulating raceway; the thickness of the retainer is smaller than the power roller diameter; two parts of the power roller higher than the retainer are respectively provided in the circulating raceway and the power impact element or the power support etc., thus preventing reverse friction between the power rollers.
The circulating raceway comprises a pressure-bearing circulating raceway and a pressure-free circulating raceway etc.; the pressure-free circulating raceway is provided in a separated manner with the power support, or the power impact element, or the guiding roller support, or the impact guiding element etc.; the pressure-free circulating raceway is detachable, thus facilitating observation, maintenance and replacement of the power roller.
A pressure-bearing section of the circulating raceway is provided with a wear-resistant material or a high strength material etc., thus improving the wear resistance of the circulating raceway, improving resistance of the circulating raceway on a pressure generated by the guiding support and the impact guiding element on the circulating raceway through the guiding rollers, or improving the resistance of the circulating raceway on a pressure generated by the power support and the power impact element on the circulating raceway through the power roller etc., reducing massive use of the wear-resistant material and the high strength material by the impact guiding element, or the guiding support, or the power impact element, or the power support etc., and lowering the requirement on the integral wear resistance or strength of the guiding support, or the impact guiding element, or the power support, or the power impact element etc.
The impact guiding element, or the guiding support, or the power impact element or the power support etc. is a lightweight material; the lightweight material comprises an aluminum alloy, high strength plastic, ceramics, a titanium alloy, carbon fiber, light steel or a composite material etc.
The hydraulic impact drive device, or the pneumatic impact drive device, or the solid flowing impact drive device comprises a sealing element etc.; the sealing element is provided between the power impact element and the power support, thus preventing a liquid or a gas or a solid from entering from one side of the power impact element to the other side.
The sealing element is provided on the power impact element; the sealing element is located at one side or two sides of the roller or located between a front roller and a back roller etc., thus preventing a liquid, a gas, or a solid from entering from one side of the power impact element to the other side.
The hydraulic impact drive device, or the pneumatic impact drive device, or the solid flowing impact drive device comprises a piston, the rubbing body, a cylinder, and the rubbing body support etc.; the rubbing body is provided around the piston or is provided at one side or are provided at two or more sides of the piston etc.; the piston and the rubbing body are provided in the cylinder; the rubbing body supports the piston and the cylinder to reciprocate with rolling friction or suspension friction; the piston comprises a piston rod etc.; the piston and the piston rod are separated, connected in a separated manner or integrated; the rubbing body support and the cylinder are separated, connected in a separated manner or integrated; or the rubbing body support and the piston are separated, connected or integrated; the rubbing body support comprises the roller support and/or the suspender support etc.; the roller support comprises the guiding roller support and/or a piston roller support etc.; the suspender support comprises the guiding suspender support and/or a piston suspender support etc.; the guiding roller support and the piston roller support are separated, connected in a separated manner or integrated; the guiding suspender support and the piston suspender support are separated, connected in a separated manner, or integrated; the roller support and the suspender support are separated, connected in a separated manner or integrated.
The hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device comprises the power impact element, a cylinder and a control element etc.; the power impact element comprises a piston and a cylinder rod etc.; the piston is provided in the cylinder; the cylinder rod is provided inside or outside the cylinder; the cylinder rod is the power impact element and the impact guiding element etc.; the piston and the cylinder rod are separated, connected in a separated manner or integrated; the guiding roller support etc. is provided; the guiding roller support and the cylinder are separated, connected in a separated manner or integrated; the guiding roller support is provided inside or outside the cylinder; the guiding roller is provided between the guiding roller support and the cylinder rod; the guiding roller, the cylinder rod and the guiding roller support etc. are matched closely to form a centralizer; the control element controls flowing of a liquid, a gas or a solid etc.; the piston moves under a pressure of the liquid, the gas or the solid; the piston drives the cylinder rod to reciprocate; the guiding rollers rotate against the guiding roller support and the cylinder rod; a moving direction of the cylinder rod is controlled by the control element.
The rubbing body support is integrated with the guiding support, or the impact guiding element, or a cylinder, or a piston, or the power support, or the power impact element etc., thus reducing a space occupied by the rubbing body support; the rubbing body support is integrated with the guiding support, or the impact guiding element, or the cylinder, or the piston, or the power support or the power impact element etc., thus realizing high structural strength and high space utilization; a limited space is used for increasing the volumes of the rubbing body, thus improving the bearing capacity of the rubbing body, increasing the contact area of the rubbing body and the guiding support or the impact guiding element, or the cylinder, or the piston, or the power support or the power impact element etc., and avoiding an overlarge partial pressure and overlarge damage to the guiding support or the impact guiding element, or the cylinder, or the piston, or the power support or the power impact element etc. due to undersize rubbing body.
The guiding support is provided at two or more ends of the power support to form two or more guiding support points; the two or more ends comprise two or more ends of a guiding support main body or spatial positions comprising two or more ends out of the guiding support main body etc.; the two or more guiding support points all support the gravity of the impact head; the rubbing body, the impact guiding element and the rubbing body support etc. are matched closely to form a multi-point support impact head structure; the multi-point support impact head structure supports the impact head through multiple points to centralize an impact direction of the impact head, thus maximally increasing a centralizing width to the impact head, strengthening centralizing on the impact head, maximally controlling the impact direction of the impact head, preventing the impact drive device from being damaged by an impact damage force and a reactive force, and extending the service life of the device.
Two or more rows of rubbing bodies etc. are provided around the impact guiding element or the power impact element; the two or more rows of rubbing bodies bear a gravitational load of the impact guiding element and/or the power impact element; at least one or more rubbing bodies of one row of rubbing bodies support the impact guiding element or the power impact element etc. to impact in a reciprocating manner, thus preventing centralized damage on the rubbing body or the rubbing body support caused by a gravitational load of the impact guiding element or the power impact element on only one row of rubbing bodies.
The guiding device comprises the impact guiding element etc.; the impact guiding element comprises an upper impact guiding element and a lower impact guiding element or a left impact guiding element and a right impact guiding element etc.; the impact drive device comprises the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device etc.; the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device comprises the power impact element etc.; the power impact element is provided between the upper impact guiding element or the lower impact guiding element, or is provided between the left impact guiding element or the right impact guiding element; the upper impact guiding element or the lower impact guiding element or the left impact guiding element or the right impact guiding element etc. forms a multi-point support impact head structure.
The rubbing body are closely locked with the rubbing body support and/or the impact guiding element etc. through a contact surface; the contact surfaces of the rubbing body with the rubbing body support and/or the impact guiding element etc. are as large as possible; or the contact surfaces of the rubbing body and a cylinder and/or a piston etc. are closely locked; the contact surfaces of the rubbing body and the cylinder and/or the piston etc. are as large as possible, thus preventing an overlarge partial stress on the rubbing body, reducing partial friction of the rubbing body on the rubbing body support and/or the impact guiding element, or reducing partial friction of the rubbing body on the cylinder and/or the piston, and strengthening centralizing on the impact guiding element or the piston etc.; the rubbing body support and/or the impact guiding element etc. are/is closely locked with the rubbing body through the contact surfaces to limit a moving space and position of the rubbing body; or the cylinder and/or the piston etc. are/is closely locked with the rubbing body through the contact surfaces to limit a moving space and position of the rubbing body.
The rubbing body are provided between the guiding support and the impact guiding element, or is provided between a cylinder and the impact guiding element, or is provided between the power support and the power impact element etc.; the rubbing body, the impact guiding element and the rubbing body support etc. are matched closely to support the impact head at multiple points through rolling friction or suspension friction to impact; the impact guiding element is actually an extension and damage of the power impact element; through the extension and damage of the impact guiding element, a centralizing width on the impact head is increased maximally, centralizing on the impact head is strengthened, and the impact head is controlled maximally to prevent the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device from being damaged by an impact damage force and a reactive force.
The impact guiding element is provided on the rubbing body support; the impact guiding element or the rubbing body support comprises a liquid suspender or a gas suspender etc.; or the power impact element or the power support comprises a liquid suspender or a gas suspender etc.; or the impact guiding element and the rubbing body support comprise a magnetic suspender etc.; or the power impact element and the power support comprises a magnetic suspender etc.; the magnetic suspender comprises an electromagnetic suspender, or a permanent magnet suspender etc.; the suspender enables the impact guiding element and the rubbing body support or the power impact element and the power support etc. to form suspension friction; the suspension friction reduces a frictional resistance or friction damage between the impact guiding element and the rubbing body support or between the power impact element and the power support, thus improving the service life of the impact drive device or the guiding device.
One end or two ends of the power impact element are provided with a damage-prevention mechanism etc.; the damage-prevention mechanism is provided as a rotating structure or a split structure etc.; the rotating structure of the damage-prevention mechanism is provided as a joint bearing, or a turning joint, a ball cage universal joint, a cross universal joint, a ball-end catching groove type, or an arc-shaped catching groove type etc.; the rotating structure of the damage-prevention mechanism is stressed to rotate or the split structure isolates an impact reactive force in a split manner.
The damage-prevention mechanism comprises an arc-shaped catching groove type or a rotating joint etc.; the arc-shaped catching groove type comprises an arc-shaped raised head and a groove etc. moveably locked with the arc-shaped raised head; the groove and the power impact element are connected in a separated manner or integrated; the arc-shaped raised head moveably locked with the groove and the impact head are connected in a separated manner or integrated; the rotating joint comprises a flexible universal joint rotating joint or a universal bearing rotating joint, or a platform-type rotating joint with multiple degrees of freedom or a universal coupling rotating joint etc.; the flexible universal joint rotating joint comprises an elastic element and a universal joint etc.; when the universal joint is stressed, an relative motion of the universal joint is adjusted by the elastic body; the universal joint bearing rotating joint comprises a universal joint base, and a rotating joint etc.; the rotating joint is fixed on the universal joint base; when the universal joint bearing is stressed, a relative motion is adjusted by the universal joint base; the platform-type rotating joint with multiple degrees of freedom is composed of a moving cylinder, an upper universal hinge, a lower universal hinge, an upper platform and a lower platform etc.; when the upper platform and the lower platform are stressed, the upper platform moves in multiple degrees of freedom in a space through a telescopic movement of the moving cylinder; the universal coupling rotating joint is a cross shaft rotating joint etc.; the cross shaft rotating joint comprises a cross shaft and a cross universal joint fork etc.; the cross universal joint fork moves relatively through connection of the cross shaft.
The damage-prevention mechanism comprises a rotating structure etc.; the rotating structure comprises a ball-end catching groove type etc.; the ball-end catching groove type comprises a ball end and a ball end groove etc. moveably locked with the ball end; the ball end and the power impact element are connected in a separated manner or integrated; the ball end groove moveably locked with the ball end and the impact head are connected in a separated manner or integrated; the power impact element and the impact head are connected or separated; the power impact element drives the impact head to impact; an impact damage force is applied on the damage-prevention mechanism; the rotating structure of the damage-prevention mechanism is stressed to rotate.
A buffering mechanism is provided between the jacking device or the reciprocating impact part or the machine body or the jacking device and the reciprocating impact part, or between the jacking device and the machine body etc.
The buffering mechanism comprises a structural buffering mechanism or a power buffering mechanism etc.
The structural buffering mechanism comprises a fixing support, a buffering support and a buffering element etc.
The power buffering mechanism comprises a sliding stroke spline shaft housing buffering mechanism and a belt buffering mechanism etc.
The jacking device or the reciprocating impact part or the frame comprises a structural buffering mechanism etc.; the structural buffering mechanism comprises a fixing support and a buffering support etc.; when the fixing support is provided on the jacking device, the buffering support is correspondingly provided on the reciprocating impact part; or when the fixing support is provided on the frame, the buffering support is correspondingly provided on the jacking device; or when the buffering support is provided on the frame, the fixing support is provided on the reciprocating impact part; a buffering element is provided between the fixing support and the buffering support, or is provided between the jacking device and the frame, or is provided between the jacking device and the reciprocating impact part, or is provided between the frame and the reciprocating impact part etc.; a buffering guiding element is provided on the fixing support and the buffering support, or is provided on the jacking device and the frame, or is provided on the jacking device and the reciprocating part, or is provided on the frame and the reciprocating impact part etc.; the power impact element drives the impact head to impact; when an impact reactive force is applied on the buffering support and the fixing support, or is applied on the jacking device and the frame, or is applied on the jacking device and the reciprocating impact part, or is applied on the frame and the reciprocating impact part, the buffering element is damaged to absorb the impact reactive force and the buffering guiding element controls a buffering direction to be reciprocating straight line buffering, thus preventing the impact head from oscillating non-directionally during buffering.
The jacking device or the reciprocating impact part or the frame comprises a structural buffering mechanism etc.; the structural buffering mechanism comprises a fixing support and a buffering support etc.; or when the fixing support is provided on the jacking device, the buffering support is correspondingly provided on the reciprocating impact part; or when the fixing support is provided on the machine body, the buffering support is correspondingly provided on the jacking device; or when the fixing support is provided on the frame, the buffering support is provided on the reciprocating impact part; when the fixing support comprises a buffering guiding element, the buffering support comprises a buffering guiding sleeve etc.; or when the buffering support comprises a buffering guiding element, the fixing support comprises a buffering guiding sleeve etc.; when a guiding lug boss or a guiding groove is provided on the buffering guiding element, a guiding groove or a guiding lug boss locked with the guiding lug boss and the guiding groove is provided on the buffering guiding sleeve; two sides of a convex part of the guiding lug boss are provided with a buffering element etc.; the buffering guiding element supports the buffering guiding sleeve to slide in a reciprocating manner in a straight line along the buffering guiding sleeve or the buffering guiding sleeve supports the buffering guiding element to slide in a reciprocating manner in a straight line along the buffering guiding sleeve; the buffering guiding element, the buffering element and the buffering guiding sleeve etc. form a bi-directional buffering mechanism; the power impact element drives the impact head to impact; an impact reactive damage force is applied on the bi-directional buffering mechanism; the bi-directional buffering mechanism absorbs the impact reactive force; the power impact element drives the impact head to reciprocate; the buffering elements of the front part of the guiding lug boss and the back part of the guiding lug boss absorb an impact reactive force of the impact head; the buffering guiding element, the buffering guiding sleeve and the buffering elements etc. are matched with each other to absorb the impact reactive force of the impact head and control a buffering direction to be reciprocating straight line buffering; the buffering guiding sleeve slides oppositely in a straight line against the buffering guiding element, thus preventing the jacking device, the impact drive device and the guiding device etc. from oscillating non-directionally and stabilizing an impact direction of the impact head.
The fixing support and the buffering support comprise a retaining structure etc. or the buffering guiding element and the buffering guiding sleeve comprise a retaining structure etc.; the retaining structure comprises a retaining element etc.; the retaining element prevents the fixing support and the buffering support from being detached during opposite reciprocating sliding or the retaining element prevents the buffering guiding element and the buffering guiding sleeve from being detached during opposite reciprocating sliding; the retaining element and the fixing support are provided separately, or connected or integrated; or the retaining element and the buffering support are provided separately, or connected or integrated; or the retaining element and the buffering guiding element are provided separately or connected or integrated; or the retaining element and the buffering guiding sleeve are provided separately or connected or integrated.
The reciprocating impact part or the jacking device or the frame comprises a rotation power source element and a rotation impact transmission element etc.; or when the frame comprises the rotation power source element, the jacking device comprises the rotation impact transmission element etc.; or when the jacking device comprises the rotation power source element, the reciprocating impact part comprises the rotation impact transmission element etc.; or when the frame comprises the rotation power source element, the reciprocating impact part comprises the rotation impact transmission element etc.; the rotation power source element comprises an electric machine, or a hydraulic motor, or a pneumatic motor etc.; the jacking device or the reciprocating impact part or the frame comprises a structural buffering mechanism etc.; the structure buffering mechanism comprises a fixing support and a buffering support etc.; or when the fixing support is provided on the jacking device, the buffering support is correspondingly provided on the reciprocating impact part; or when the fixing support is provided on the frame, the buffering support is correspondingly provided on the jacking device; or when the fixing support is provided on the frame, the buffering support is correspondingly provided on the reciprocating impact part; a buffering element is provided between the frame and the jacking device, or is provided between the fixing support and the buffering support, or is provided between the jacking device and the reciprocating impact part, or is provided between the frame and the reciprocating impact part etc.; a power buffering mechanism is provided between the rotation power source element and the rotation impact transmission element, or is provided on the rotation impact transmission element etc.; the power buffering mechanism comprises a sliding stroke spline shaft housing buffering mechanism or a belt buffering mechanism etc.; the sliding stroke spline shaft housing buffering mechanism comprises a spline shaft and a spline housing etc.; a sliding reciprocating stroke section etc. is provided between the spline shaft and the spline housing; when impacted, the sliding reciprocating stroke section slides in a reciprocating manner to absorb an impact reactive force; the belt buffering mechanism comprises a driving pulley, a driven pulley and a belt etc.; the driving pulley is fixed on the fixing support; the driving pulley is connected with a drive shaft of the electric machine, the hydraulic motor, or the pneumatic motor etc.; the driven pulley is provided on the buffering support; the belt is provided on the driving pulley and the driven pulley; the driven pulley moves as the buffering support is impacted; the belt absorbs an impact reactive force; the belt buffering device prevents the electric machine, the hydraulic motor or the pneumatic motor etc. from being damaged; the structural buffering mechanism further comprises a buffering guiding element etc.; the buffering element is provided between the frame and the reciprocating impact part, or is provided between the fixing support and the buffering support, or is provided between the jacking device and the reciprocating impact part, or is provided between the frame and the jacking device etc.; the buffering guiding element is provided on the frame and the reciprocating impact part, or is provided on the fixing support and the buffering support, or is provided on the jacking device and the reciprocating impact part, or is provided on the frame and the jacking device etc.; the structural buffering mechanism absorbs an impact reactive force through the buffering element while controlling a buffering direction through the buffering guiding element; the structural buffering mechanism and is matched with the sliding stroke spline shaft housing buffering mechanism or the belt buffering mechanism etc. to absorb and buffer an impact reactive force of the impact head and guide a buffering direction, thus preventing the rotation power source element or the jacking device or the frame etc. from being damaged by buffering non-directional oscillation, and ensuring that an impact direction of the impact head faces an objected to be mined.
The reciprocating impact part comprises a buffering device etc.; the buffering device comprises a rotation power buffering mechanism etc.; the rotation power buffering mechanism comprises a sliding stroke spline shaft housing buffering mechanism etc.; the sliding stroke spline shaft housing buffering mechanism comprises a spline shaft and a spline housing etc.; a sliding reciprocating stroke section etc. is provided between the spline shaft and the spline housing; when impacted, the sliding reciprocating stroke section slides in a reciprocating manner to absorb an impact reactive force; the spline shaft and the spline housing are connected glidingly with reciprocating buffering; the impact drive device comprises a rotation power source element and a rotation impact transmission element etc.; the rotation power source element comprises an electric machine, or a hydraulic motor or a pneumatic motor etc.; the electronic machine, or the hydraulic motor or the pneumatic motor comprises a drive shaft etc.; the spline housing or the spline shaft is connected or integrated with the drive shaft; the spline shaft or the spline housing is connected or integrate with the rotation impact transmission element.
The reciprocating impact part comprises a buffering device etc.; the buffering device comprises a rotation power buffering mechanism etc.; the rotation power buffering mechanism comprises a belt buffering mechanism etc.; the jacking device comprises a rocker arm etc.; the rocker arm comprises a rocker arm buffering element and a rocker arm fixing element etc.; the buffering device further comprises a buffering element etc.; the buffering element is provided between the rocker arm buffering element and the rocker arm fixing element; the belt buffering mechanism comprises a driving pulley, a belt and a driven pulley etc.; the driving pulley is fixed on the rocker arm fixing element; the driving pulley is connected with a drive shaft of an electric machine, or a hydraulic motor or a pneumatic motor etc.; the driven pulley is provided on the rocker arm buffering element; the belt is provided on the driving pulley and the driven pulley; the driven pulley buffers as the rocker arm buffering element is impacted; the belt absorbs an impact reactive force to prevent the electric machine, or the hydraulic motor or the pneumatic motor etc. from being damaged; the belt buffering device comprises a tensioner etc.
The tensioner is provided at an inner side or an outer side of the belt; the tensioner comprises a tensioning wheel, a tensioning wheel bracket, a tensioning spring, a tensioning adjusting rod, and a tensioner base etc.; the tensioning wheel is provided on the tensioning wheel bracket; a guiding hole etc. is provided on the tensioning wheel bracket; one end of the tensioning adjusting rod is a polished rod and the other end is a screw rod and the middle is provided with a shoulder; the tensioning wheel bracket is matched with the polished rod end of the tensioning adjusting rod through the guiding hole; the screw rod end of the tensioning adjusting rod is in threaded connection etc. with the tensioning base; the tensioning spring is provided between the tensioning wheel bracket and the shoulder; the tensioning wheel tightly presses the belt with an elastic force of the spring; a tensioning force is adjusted with a screwing length of the screw rod and the tensioning base.
The belt buffering device comprises the tensioner etc.; the tensioner comprises a sliding base and a tensioning spring etc.; the driving pulley and the electric machine, or the hydraulic motor or the pneumatic motor etc. are installed on the sliding base; the sliding base is matched glidingly with the rocker arm fixing element; one end of the tensioning spring is connected with the sliding base and the other end is connected with the rocker arm fixing element; a certain acting force is applied on the sliding base by the spring to tension the belt.
The jacking device comprises a rocker arm lifting mechanism or a vertical lifting mechanism etc.
The rocker arm lifting mechanism is a parallelogram rocker arm or a single rocker arm etc.; the parallelogram rocker arm comprises a main rocker arm and a secondary rocker arm etc.; the reciprocating impact part comprises a supporting box or a supporting frame etc.; one end of the main rocker arm is hinged with the machine body and the other end is hinged with the supporting box or the supporting frame etc.; one end of the secondary rocker arm is hinged with the machine body and the other end is hinged with the supporting box or the supporting frame; the main rocker arm and/or the secondary rocker arm support/supports the reciprocating impact part; the main rocker arm and the secondary rocker arm are matched with each other to adjust a mining direction or position of the impact head and ensure that the next impact of the impact head is applied on an object to be mined; the travelling part drives the machine body to travel to realize reciprocating impact and continuous mining.
The vertical lifting mechanism drives the reciprocating impact part to move up and down vertically; the vertical lifting mechanism comprises a lifting platform, a lifting platform support and a vertical lifting driver etc.; the vertical lifting driver comprises a rope and rope coiler, or a gear and rack, or a screw pole, or a shaft coupling, or a chain wheel and chain, or a hydraulic element or a pneumatic element etc.; the vertical lifting driver drives the vertical lifting platform to ascend and descend vertically; the vertical lifting mechanism further comprises a locating locker etc.; the locating locker comprises a bolt, a lock tongue, a cushion block, a pull rope, a hydraulic cylinder, or a pneumatic cylinder etc.; the locating locker locks the lifting platform.
The jacking device comprises a rocker arm etc.; the machine body comprises a rotating disc etc.; the rocker arm is provided on the rotating disc; the rotating disc drives the rocker arm to rotate at a front part of the machine body.
The jacking device comprises a rocker arm etc.; the machine body comprises a rotating disc etc.; the jacking device comprises a rocker arm lifting cylinder etc.; one end of the rocker arm lifting cylinder is fixed on the rotating disc and the other end is hinged with the rocker arm; the rocker arm lifting cylinder drives the rocker arm to move up and down.
The jacking device comprises a rocker arm etc.; the machine body comprises a rotating disc etc.; the jacking device comprises a rocker arm lifting cylinder etc.; the rocker arm lifting cylinder drives the rocker arm to move up and down; the rotating disc drives the rocker arm to move left and right; the rotating disc and the rocker arm lifting cylinder are matched to adjust the to impact a material impact head on multiple positions in multiple directions.
The reciprocating impact part comprises a supporting box or a supporting frame etc.; the impact drive device comprises a crank impact drive device etc.; the crank impact drive device comprises a multi-throw crank multi-rod impact mechanism, and a power output component etc.; the multi-throw crank multi-rod impact mechanism comprises a multi-throw crank and connecting rods etc.; the multi-throw crank comprises power concentric shaft sections, connecting handles and eccentric shafts etc.; the power concentric shaft section, the connecting handles and the eccentric shafts are separated, connected or integrated; one end of the power concentric shaft section of the multi-throw crank is connected with the power output component of the crank impact drive device; the other end of the power concentric shaft section is provided with two or more connecting handles and eccentric shafts etc.; the power concentric shaft section of the multi-throw crank is installed on the supporting box or the supporting frame; an eccentric shaft of the multi-throw crank is connected with one end of the connecting rod and the other end of the connecting rod is connected or separated with the impact head; one eccentric shaft drives one or more connecting rods to impact in a reciprocating manner.
The eccentric shafts are one or two or more eccentric shafts; two or more eccentric shafts are arranged radially at intervals along the power concentric shaft section to form angular difference; the impact drive device comprises a power output component etc.; the power concentric shaft section of the multi-throw crank and the power output component are separated, connected or integrated.
The multi-throw crank is provided with a liquid channel etc.; the liquid channel is provided on the power concentric shaft section, the connecting handle and/or the eccentric shafts etc.
The impact drive device is the crank impact drive device etc.; the crank impact drive device comprises a power source element, a cam shaft and a cam etc.; the cam shaft and the cam are connected in a separated manner or integrated; the power source element drives the cam shaft to rotate; the cam installed on the cam shaft drives the impact head to impact.
The crank impact drive device comprises a crank impact drive mechanism etc.; the crank impact drive mechanism comprises a power source element, an eccentric shaft and the power impact element etc.; the eccentric shaft is hinged with one end of the power impact element; the power source element drives the eccentric shaft to rotate; the eccentric shaft drives the power impact element to impact in a reciprocating manner.
The crank impact drive device comprises a crank slider impact drive mechanism etc.; the crank slider impact drive mechanism comprises a power source element, a crank, a slider, an oscillating bar, a connecting rod and the power impact element etc.; one end of the crank is connected with the power source element and the other end is hinged with the slider; the slider is connected with the oscillating bar and capable of sliding on the oscillating bar; the oscillating bar is hinged with the connecting rod; the connecting rod is hinged with one end of the power impact element; the connecting rod and the power impact element are separated, connected in a separated manner or integrated; the power source element drives the crank to rotate; the crank drives the slider to enable the oscillating bar to oscillate; through the connecting rod, the oscillating bar drives the power impact element to move.
The crank impact drive device comprises a crank oscillating bar impact drive mechanism etc.; the crank oscillating bar impact drive mechanism comprises a rotating part, a slider, an oscillating bar and a straightening connecting rod etc.; the rotating part comprises a rotating handle or a rotating wheel etc.; an end of the rotating handle or the rotating wheel is installed with the slider etc.; the slider is connected glidingly with the oscillating bar; one end of the oscillating bar is hinged and fixed; through the slider, the rotating handle or the rotating wheel drives the other end of the oscillating bar to oscillate in a reciprocating manner; one end of the straightening connecting rod is connected with the oscillating end of the oscillating bar and the other end is hinged with the power impact element or the impact guiding element; the straightening connecting rod and the power impact element are separated, or connected in a separated manner, or integrated; the straightening connecting rod and the impact guiding element are separated, or connected in a separated manner, or integrated; the oscillating bar oscillates to drive the straightening connecting rod to oscillate; the straightening connecting rod drives the impact guiding element or the power impact element to impact in a reciprocating manner.
The reciprocating impact part comprises the impact head etc.; the impact guiding element is provided with setting teeth etc.; the impact drive device comprises a transmission device etc.; the transmission device is a gear transmission device etc.; the gear transmission device comprises a power wheel and a transmission wheel etc.; the transmission wheel is provided with setting teeth etc.; the power wheel drives the transmission wheel; the setting teeth on the transmission wheel are meshed with the setting teeth on the impact guiding element; when the setting teeth on the transmission wheel are rotated to be meshed with the setting teeth on the impact guiding element, the impact guiding element is driven to impact a coal wall or a rock wall; when the setting teeth on the impact guiding element correspond to a toothless portion of the setting teeth on the transmission wheel, the impact guiding element is separated from the transmission wheel; at the moment, the impact head is held back by the coal wall or the rock wall when the machine body travels; the impact head draws back the impact guiding element; when the setting teeth on the transmission wheel are rotated to be meshed with setting teeth of the impact guiding element again, the impact guiding element is driven again to impact the coal wall or the rock wall.
The impact drive device comprises the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device etc.; the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device or the solid flowing impact drive device comprises two or more power impact elements etc.; two or more power impact elements and the impact head are connected, separated or integrated.
The reciprocating impact part comprises a supporting box etc.; the impact drive device comprises a rotation power source element etc.; the rotation power source element comprises a transmission component etc.; the transmission component comprises a variable transmission component etc.; the variable transmission component is a gear transmission component etc.; when there are multiple gear transmission components, a part of the gear transmission components are provided in the supporting box while the other part of the gear transmission components are provided inside the supporting box or outside the supporting box.
The reciprocating impact part comprises a supporting box etc.; the impact drive device comprises a rotation power source element etc.; the rotation power source element comprises a transmission component etc.; the transmission component comprises a variable transmission component etc.; the variable transmission component comprises a gear transmission component or a combination of a gear transmission component and a belt transmission component etc.
The reciprocating impact part comprises one or more guiding devices etc.
The guiding device is composed of two or more guiding devices etc.; the impact drive device drives two or more power impact elements and two or more guiding devices to match with each other; two or more power impact elements drive two or more impact heads.
The guiding device is composed of two or more guiding devices etc.; the impact drive device drives one power impact element and two or more guiding devices to be matched with each other.
The impact guiding element is provided at one side, a front part, two or more sides or the periphery etc. of the impact drive device.
The impact head comprises an impact external layer material tooth frame and impact external layer material teeth etc.; the impact external layer material tooth frame is provided with a discharge hole etc.; the impact external layer material teeth are provided on the impact external layer material tooth frame and face a to-be-mined surface; the impact external layer material teeth are provided to fall an external layer material of a layer to be mined; the impact head comprises an impact internal layer material tooth frame and impact internal layer material teeth etc.; the impact internal layer material teeth and the impact internal layer material tooth frame are connected in a separated manner or integrated; the impact internal layer material teeth are provided to fall an internal layer material of the layer to be mined; the discharge hole enables the material fallen by the impact internal layer material teeth to flow out; multiple layers of impact mechanisms are matched with each other to fall and discharge a material simultaneously.
The reciprocating impact part comprises the impact head etc.; the jacking device comprises a rocker arm etc.; an angle adjuster etc. is provided between the impact head and the rocker arm or between the impact head and the machine body; the angle adjuster adjusts an impact direction of the impact head.
The guiding device comprises the impact guiding element etc.; the impact guiding element and the power impact element are separated; the power impact element and the impact head are separated; the power impact element drives the impact head to impact; the impact head is provided on the impact guiding element; the machine body is provided on the traveling part; the traveling part drives the machine body to travel; the machine body travels to hold back the impact head by a coal wall or a rock wall.
The guiding device comprises the rubbing body support and the impact guiding element etc.; the impact guiding element is provided on the rubbing body support; the rubbing body support is provided on the frame or is provided on the jacking device; the power impact element comprises a power impact cylinder etc.; the impact guiding element is separated with the power impact cylinder; the power impact cylinder and the impact head are separated; the impact head are provided on the impact guiding element; the machine body is provided on the travelling part; the traveling part drives the machine body to travel; the machine body travels to hold back the impact head by a coal wall or a rock wall; the power impact cylinder drives the impact head to impact.
The guiding rollers, or the rubbing body support, or the impact guiding element or the power impact element or the retainer etc. is of a high strength wear-resistant material; the high strength wear-resistant material is a hard alloy, wear-resistant plastic, wear-resistant steel, wear-resistant rubber, wear-resistant ceramics, a self-lubricating wear-resistant material or a mixed wear-resistant material etc.
The machine body comprises a control device, a dragging cable device, an atomizing device, a water spraying device or a cooling device etc.
The frame or the jacking device comprises a crushing device or a material guiding device etc.
The machine body comprises a shovel plate etc.
The shovel plate comprises a star wheel setting claw or a crab claw setting claw or a rolling rake etc.
The machine body comprises a conveyor etc.
The conveyor is provided on the machine body to convey a material mined by the reciprocating impact part to a back part of the machine body; the conveyor comprises a scraper conveyor, a belt conveyor or an armored belt conveyor etc.
The reciprocating impact part comprises the guiding device and the impact drive device etc.; the impact drive device comprises the crank impact drive device, or the hydraulic impact drive device or the pneumatic impact drive device etc.; the reciprocating impact part further comprises a supporting box or a supporting frame etc.; the supporting box or the supporting frame supports the guiding device; the impact drive device comprises a crank multi-throw eccentric shaft mechanism and a power output component etc.; the crank multi-throw eccentric shaft mechanism comprises a multi-throw crank and the power impact element etc.; the multi-throw crank comprises a power concentric shaft section, connecting handles and eccentric shafts etc.; the power concentric shaft section, the connecting handles and the eccentric shafts etc. are combined in a separated manner or integrated; one end of the power concentric shaft section of the multi-throw crank is connected with the power output component and the other end is provided with two or more connecting handles and eccentric shafts etc.; two or more eccentric shafts are arranged radially at intervals along the power concentric shaft section to form angular difference; the power concentric shaft section of the multi-throw crank is installed on the supporting box or the supporting frame; two or more eccentric shafts of the multi-throw crank are connected with one end of two or more power impact elements; the other end of the power impact element is provided with an impact head etc.; a damage-prevention mechanism is provided between the power impact element and the impact head; the damage-prevention mechanism is a split structure or a rotating structure etc.; the guiding device comprises an external sleeve, an internal body and the guiding rollers etc.; the internal body comprises an internal body upper element and an internal body lower element etc.; the external sleeve is a frame-shaped external sleeve etc.; the frame-shaped external sleeve comprises a frame-shaped external sleeve upper element and a frame-shaped external sleeve lower element etc.; the frame-shaped external sleeve upper element and the frame-shaped external sleeve lower element comprise a reciprocating stroke section or a raceway etc.; the guiding roller is provided between the internal body upper element and the frame-shaped external sleeve upper element and is provided between the internal body lower element and the frame-shaped external sleeve lower element; the frame-shaped external sleeve, the internal body and the guiding rollers provided in the reciprocating stroke section or in the raceway etc. are matched closely so that the guiding rollers support the frame-shaped external sleeve to reciprocate with rolling friction and prevent the frame-shaped external sleeve from rotating; the external sleeve and the impact head are connected or integrated; two or more power impact elements alternatively drive the impact head to impact; the rotating structure of the damage-prevention mechanism is stressed to rotate, or the split structure isolates an impact reactive damage force in a split manner; the external sleeve, the internal body and the guiding rollers etc. are matched closely to centralize an impact direction of the impact head; the power impact element does not guide the impact head and is not damaged by the damage force.
The reciprocating impact part comprises the guiding device and the impact drive device etc.; the impact drive device comprises the crank impact drive device, the hydraulic impact drive device or the pneumatic impact drive device etc.; the crank impact drive device, the hydraulic impact drive device or the pneumatic impact drive device comprises the power impact element etc.; a damage-prevention mechanism etc. is provided at one end or two ends of the power impact element; the damage-prevention mechanism comprises a rotating structure and a split structure etc.; the guiding device comprises the guiding roller support, and the impact guiding element etc.; the guiding roller support comprises a guiding roller support upper element, and a guiding roller support lower element etc.; the impact guiding element is a U-shaped impact guiding element etc.; the U-shaped impact guiding element comprises an impact guiding element upper element and a impact guiding element lower element etc.; a raceway etc. is provided in the guiding roller support upper element, and the guiding roller support lower element; or a raceway etc. is provided in the impact guiding element upper element and the impact guiding element lower element; or a raceway etc. is provided in the guiding roller support upper element, the guiding roller support lower element, the impact guiding element upper element and the impact guiding element lower element; the guiding roller is provided between the guiding roller support upper element and the impact guiding element upper element, and is provided between the guiding roller support lower element and the impact guiding element lower element and is provided in the raceway; the guiding rollers provided in the raceway, the U-shaped impact guiding element and the guiding roller support etc. are matched closely so that the guiding rollers support the U-shaped impact guiding element to reciprocate with rolling friction and control a reciprocating direction of the U-shaped impact guiding element and centralize an impact direction of the impact head; the U-shaped impact guiding element and the impact head are connected, separated or integrated; the power impact element and the impact head are connected or separated; the power impact element drives the impact head to impact; the rotating structure of the damage-prevention mechanism is stressed to rotate or the split structure isolates an impact reactive damage force in a split manner; the power impact element does not guide the impact head and is not damaged by the damage force.
The reciprocating impact part comprises the guiding device and the impact drive device etc.; the impact drive device comprises the crank impact drive device, the hydraulic impact drive device or the pneumatic impact drive device etc.; the crank impact drive device, the hydraulic impact drive device or the pneumatic impact drive device comprises the power impact element etc.; a damage-prevention mechanism is provided at one end or two ends of the power impact element; the damage-prevention mechanism comprises a rotating structure and a split structure etc.; the guiding device comprises an external sleeve, an internal body and the guiding rollers etc.; the internal body comprises an internal body upper element and an internal body lower element etc.; the external sleeve is a frame-shaped external sleeve etc.; the frame-shaped external sleeve comprises a frame-shaped external sleeve upper element and a frame-shaped external sleeve lower element etc.; the guiding roller is provided between the internal body upper element and the frame-shaped external sleeve upper element and is provided between the internal body lower element and the frame-shaped external sleeve lower element; the frame-shaped external sleeve, the internal body and the guiding rollers etc. are matched closely so that the guiding roller support supports the frame-shaped external sleeve to reciprocate with rolling friction and control a reciprocating direction of the frame-shaped external sleeve and centralizes an impact direction of the impact head; the frame-shaped external sleeve and the impact head are connected, separated or integrated; the power impact element and the impact head are connected or separated; the power impact element drives the impact head to impact; the rotating structure of the damage-prevention mechanism is stressed to rotate or the split structure isolates an impact reactive damage force in a split manner; the power impact element does not guide the impact head and is not damaged by the damage force.
The present invention has the following beneficial effect:
1. the device is compact and simple in integral structure and convenient to use and operate; a material is fallen by an impact instead of being fallen by drilling milling and milling cutting, thus substantially eliminating damage caused by a lateral force on the reciprocating impact part, greatly reducing damage to components, improving production efficiency, and reducing material consumption; frictional loss is greatly reduced by rolling friction or suspension friction, thus saving power energy;
2. the guiding structure with high structural strength is especially capable of bearing and absorbing a powerful impact reactive force and twisting force, thus greatly improving the resistance of the mining machine on the impact reactive force and twisting force;
3. the guiding rollers are used in the device to support the rolling impact guiding element, thus greatly reducing damage on the impact guiding element caused by reciprocating impact and friction, and reducing consumption of kinetic energy; the guiding rubbing body support, the rolling impact guiding element and the guiding rollers are matched to ensure rolling guiding to the rolling impact guiding element, thus changing a structure that the guiding rollers only have a rolling friction function, but not have a guiding function, greatly reducing energy loss caused by sliding friction of the impact guiding element that needs to be centralized and reducing damage to the device;
4. the guiding device is provided with the guiding roller position-limiting structure, thus improving safe reliability of the device;
5. the guiding roller is provided in the retainer, or the raceway, or the pit or are provided between the external sleeve and the internal sleeve to enable the device to reciprocate with rolling friction; the guiding rollers have a rolling friction function, thus reducing frictional resistance during operation of the reciprocating impact part supported by sliding friction; the guiding rollers greatly increase absorption on an impact reactive force, thus realizing good running effect, simple structure, less easily-damaged parts, low production cost and stable performance;
6. the guiding roller is provided in the retainer, or the raceway, or the pit or are provided between the external sleeve and the internal sleeve, thus enabling the device to reciprocate with rolling friction while having a guiding function; the guiding rollers have a rolling friction function while having a guiding function, thus reducing frictional resistance during operation of the reciprocating impact part supported by sliding friction; the guiding rollers greatly increase absorption on an impact reactive force and have good guiding effect;
7. when the retainer is fixed to the rolling guiding device, the guiding roller is provided in the retainer and the raceway of the guiding rubbing body support; through rolling friction, the guiding rollers support the rolling impact guiding element to reciprocate, thus avoiding the problem of a failure in continuous working due to rotation of the guiding device, preventing the impact guiding element from deforming the guiding rubbing body support and reducing damage on the impact drive device;
8. the rolling wheel is provided between the guiding rubbing body support and the rolling impact guiding element in the device; the rolling wheel enables the rolling impact guiding element to have rolling friction, thus reducing wear of the guiding device and prolonging the service life, and realizing a low failure rate and less maintenance; the reciprocating speed is high with high efficiency because of rolling friction; at the same time, the rolling wheel is cleaner and more environment-friendly and harmful substances or poisonous gases etc. will not be generated by too much sliding friction, thus improving the quality of the working environment;
9. the damage-prevention mechanism is provided between the power impact element and the impact head of the impact drive device; the rotating structure of the damage-prevention mechanism is stressed to rotate or the split structure isolates a reactive damage force in a split manner, thus reducing damage of an impact reactive force on the power impact element and preventing the impact drive device from being damaged;
10. the supporting box is simple, rational, delicate and compact in structure, small in volume and light in weight with less wear, perfect function and strong resistance to a damage force and an impact reactive force;
11. the rubbing body, the impact guiding element and the rubbing body support in the device are matched closely to form a multi-point support guiding device; the impact guiding element in the device maximally increases a centralizing width to the impact head, strengthens centralizing on the impact head and maximally controls an impact direction of the impact head, which not only increases the length of an arm of force for damage prevention of the impact guiding element, but also reduces damage of the impact head to the impact guiding element, prevents the impact drive device from being damaged by a damage force and a reactive force and improves the service life of the device;
12. the U-shaped, frame-shaped, or cylindrical impact guiding element of the multi-point support guiding device is connected with the impact head so that the impact head and the rolling impact guiding element are connected at multiple points in a wide range, thus centralizing a reciprocating direction of the impact head and preventing the impact head from rotating;
13. the impact guiding element of the multi-point support guiding device is provided out of the cylinder, i.e. a connection width of the piston and the impact head is increased by extension and damage of the piston rod, thus the device meets various onsite requirements comprising high power strength, large twisting force and high drive frequency;
14. the buffering device is provided between the machine body and the reciprocating impact part or is provided between the jacking part and the reciprocating impact part of the device; when the reciprocating impact part works, an impact to a connecting element can be reduced effectively, thus preventing the connecting element from being loosened, avoiding fatigue damage on the connecting element, reducing an impact reactive force to the machine body, stabilizing traveling of the machine body and operation of the electric machine or the motor and improving the service life of the device;
15. the buffering element of the structure guiding buffering device is provided between the machine body and the jacking part, or is provided between the jacking part fixing support and the jacking part buffering support; the buffering guiding element is provided between the machine body and the jacking part or is provided between the jacking part fixing support and the jacking part buffering support; when an impact reactive force is applied on the jacking part buffering support and the jacking part fixing support, or is applied on the machine body and the jacking part, the buffering element can be damaged to absorb the impact reactive force and the buffering guiding part controls a buffering direction so that buffering is reciprocating straight line buffering, thus preventing non-directional oscillating when the buffering element absorbs the impact reactive force; the buffering method and structure applied by the device do not cause damage shearing to the machine body and the reciprocating impact part, thus reducing impact on the travelling part and the machine body, greatly reducing a large number of mining failures, improving the service life of the machine body and improving the working efficiency;
16. the buffering element has a rebounding force to increase the impact effect; when an impact reactive force is large, the buffering element can absorb and store impact energy and release the impact energy during the next impact period, thus further increasing an impact force to impact a material in a reciprocating manner;
17. the buffering guiding sleeve of the buffering device and the machine body are connected glidingly, thus increasing absorption of the buffering device on a reactive force generated by an impact on a coalbed or a rockbed;
18. the buffering guiding element, the buffering element and the buffering guiding sleeve of the device are matched with each other to form a bi-directional guiding structure buffering device; the jacking device is provided on the bi-directional guiding structure buffering device; the bi-directional guiding structure buffering device improves the buffering effect and effectively protects the device;
19. during a power transmission process, the spline shaft and the spline housing of the sliding stroke spline shaft housing buffering device are matched with each other to transmit power and slide in a reciprocating manner to buffer, thus an impact is only caused by a torque instead of being caused by an axial force, a good vibration isolation effect is realized, a dynamic sliding resistance is small during a mining process and the impact head is protected effectively; during an impact falling and impact vibration transmission process of the reciprocating impact part, the device decomposes an impact reactive force through reciprocating sliding buffering, thus protecting the power source element from being damaged, and greatly improving the service life and running reliability of the power source element;
20. the multi-throw crank is manufactured with a simple integral structure with sufficient rigidity and high strength to transmit a large rotation torque; the multi-throw crank is rational in structure and manufactured with a small volume to greatly lighten the reciprocating impact part and improve the adjusting flexibility of the reciprocating impact part;
21. the multi-throw crank is composed of multiple eccentric shafts; each eccentric shaft drives one power impact element; the other end of the power impact element is provided with one or more impact heads, thus greatly improving mining efficiency;
22. multi-throw crank, which is small in volume, may be installed between the upper impact guiding device and the lower impact guiding device so that one end of the impact guiding element can be provided with an impact head and the other end can be provided with a counterweight element; the counterweight element ensures gravitational equilibrium during an impact, reduces damage generated by gravity unbalance at the two ends during an impact of the impact guiding element and improves the stability of the device;
23. the multi-throw crank is used so that the impact head of the reciprocating impact part is simple and delicate and occupies a small space so that the power of the impact head can be concentrated, thus increasing the impact of a single impact head and the whole device can pass through a low rise area when mining a thin coalbed;
24. the power concentric shaft section of the multi-throw crank thereon is provided with a liquid passage lubricating liquid channel, thus improving the wear resistance of the device, greatly reducing damage on a lubricated component and improving the service life of the power impact element;
25. the eccentric shafts of the multi-throw crank are arranged symmetrically along an axial direction of the power concentric shaft section to form angle difference; power impact elements driven by the eccentric shafts can impact an coalbed or a rockbed in different periods of time; a reactive force generated during an impact of a power impact element can be converted into the power of the next power impact element at the same side; at the same time, a reactive force generated by one impact on a thick coalbed or rockbed is decomposed so that the impact drive device is stressed uniformly to buffer and stabilize the machine body;
26. a suspension liquid, a suspension gas or a suspension magnet etc. is provided at a moveable friction location, thus effectively reducing friction between the impact guiding element and the impact guiding device so that a reciprocating movement is more flexible;
27. the reciprocating impact part of the device is provided at a front end or a side of the jacking part; a material is fallen through impact crushing; the rocker arm lifting oil cylinder drives the rocker arm to move up and down; the rotating disc drives the rocker arm to move left and right; the rotating disc and the rocker arm lifting oil cylinder are matched to adjust the impact head to impact a material at multiple positions in multiple directions, thus improving the impact working efficiency;
28. the vertical lifting mechanism can ensure that the reciprocating impact part impacts vertically, reduce the lengths of the jacking part and the machine body etc., reduce energy consumption and facilitate maintenance; a lifting track is linear, thus increasing lifting stability and improving the service life of a lifting support;
29. the impact external layer material teeth and the impact internal layer material teeth of the impact head are matched with each other to form a multi-layer impact head; the impact external layer material frame of the impact head thereon is provided with the discharge hole so that a material fallen by the impact internal layer material teeth can pass smoothly; the structure of the multi-layer impact head solves that problem that a material clamped by the impact teeth cannot be discharged and the mining machine fails to mine continuously, thus implementing successful discharge and loading etc. of the mining machine and improving the mining efficiency;
30. the guiding support is provided at two or more ends of the power support to form two or more guiding support points; two or more guiding support points support the gravity of the reciprocating impact device; the rubbing body, the impact guiding element and the guiding support are matched closely to form a multi-point support reciprocating impact device structure; the multi-point support reciprocating impact device structure supports the reciprocating impact device at multiple points to centralize an impact direction of the reciprocating impact device; a connecting width of the reciprocating impact device and supporting on the reciprocating impact device are improved by two or more guiding support points;
31. the rubbing body support is integrated with the guiding support, or the impact guiding element, or the cylinder, or the piston, or the power support, or the power impact element, thus reducing a space occupied by the rubbing body support; the rubbing body support is integrated with the guiding support, or the impact guiding element, or the cylinder, or the piston, or the power support, or the power impact element to realize high structural strength and high space utilization; a limited space is used for increasing the volumes of the rubbing body, thus improving the bearing capacity of the rubbing body, increasing the contact area of the rubbing body with the corresponding components and avoiding an overlarge partial pressure and overlarge damage to the corresponding components due to undersize rubbing body;
32. the guiding rollers roll in a circulating manner in the circulating raceway, or roll in a reciprocating manner, or roll in situ to support the piston rod and the guiding roller support to reciprocate oppositely; or the piston rollers roll in a circulating manner in the circulating raceway, or roll in a reciprocating manner, or roll in situ to support the piston and the cylinder to reciprocate oppositely; the guiding rollers guide the cylinder rod through rolling friction; through rolling friction, the power rollers support the piston to reciprocate, thus reducing friction loss caused by supporting movements of the cylinder and the piston by sliding friction;
33. the rollers guide the impact guiding element through rolling friction; through rolling friction, the power rollers support the power impact element to reciprocate, thus reducing a frictional resistance and loss caused by supporting movements of the impact guiding element and the power impact element with sliding friction; the guiding rollers and the piston rollers use high-strength wear-resistant materials so that the device has long service life with little maintenance and high working efficiency;
34. the guiding roller support or the cylinder are provided as the internal body; the impact guiding element is provided as the external sleeve; the rollers are provided between the external sleeve and the internal body; the external sleeve, the internal body and the rollers are matched closely to support reciprocating of the external sleeve through rolling friction, thus reducing a frictional resistance of the external sleeve supported by sliding friction, greatly increasing absorption on an impact reactive force, and realizing good guiding effect, simple structure, less easily-damaged parts and stable performance;
35. the position-limiting structure is provided in the bracket, or the box, or the impact guiding element, or the power impact element, or the cylinder or the rubbing body; the position-limiting structure comprises the guiding position-limiting structure or the power position-limiting structure; the guiding rollers or the guiding suspenders are provided in the guiding position-limiting structure; the power rollers or the power suspenders are provided in the power position-limiting structure; the position-limiting structure limits a space and position of the rubbing bodes; the rubbing body support the impact guiding element or the power impact element or the cylinder to reciprocate;
36. the rubbing body supports the piston and the cylinder to reciprocate with rolling friction or suspension friction, thus changing the structure of reciprocating with sliding friction of the piston and the cylinder, reducing the height or thickness of the piston guiding section, reducing the weight of the piston, reducing energy consumption while reducing a running resistance of the piston, improving the running speed and improving the working efficiency of the drive device;
37. the surface of the rolling wheel may be widened so that the contact area of the rolling wheel and the power roller support, or the power impact element, or the guiding roller support, or the impact guiding element, or the cylinder or the piston is increased, centralizing on the width of the rolling wheel is strengthened and centralized partial wear is reduced;
38. the circulating raceway is provided on the roller support, or the impact guiding element, or the piston, or the cylinder, or the power impact element; the rollers fully fill the circulating raceway; the length of the circulating raceway enables the rollers to support rolling friction of a corresponding component, thus improving the rolling support amplitude and degree of the rollers, overcoming the defect of serious sliding friction existing in the original structure, and preventing damage caused by rolling support of the rollers on only a part of an area without partial collision friction of the rollers;
39. when the pressure-bearing section or the pressure-free section of the circulating raceway is provided in a separated manner, the pressure-free section of the circulating raceway is detachable, thus facilitating installation and maintenance of the circulating raceway and replacement of the rollers;
40. the guiding cylinder rod is provided outside the cylinder so that the cylinder rod is connected in a wide range at multiple points with other moving components to fully and effectively utilize a guiding action force of the cylinder rod; the device is applicable to various onsite using requirements comprising high power strength, large twisting force and high drive frequency;
41. the guiding mechanism mainly applies rolling guiding or suspension guiding; the rubbing body have rolling friction while having a rolling guiding function, thus reducing friction between the impact guiding element and the rubbing body support or between the power impact element and the power support during reciprocating impact and greatly reducing frictional loss caused by reciprocating impact;
42. the impact guiding element is supported by the rubbing body to reciprocate with rolling friction or suspension friction, thus changing the original sliding friction structure, greatly reducing a running resistance of reciprocating impact of the mining machine, improving the reciprocating speed of the impact head, improving the working efficiency, greatly reducing power consumption, reducing the force load of other matched auxiliary elements, improving the service life of other auxiliary elements, and reducing related investment of the whole device; the wear-resistant efficient impact mining machine has a simple structure with high structural strength, high space utilization, reliable performance, strong manufacturability, easy processing and manufacturing, high running efficiency, energy conversation and consumption reduction, less maintenance and long service life.
In the drawings:
As shown in
the guiding rollers 5.3 or the guiding support 5.2 or the impact guiding element 5.1 or power rollers 4.8 or the power impact element 4.1 is a high strength wear-resistant material; the high strength wear-resistant material is a hard alloy or wear-resistant plastics or wear-resistant steel or wear-resistant rubber or wear-resistant ceramics or a self-lubricating wear-resistant material etc.;
the guiding device 5 and the impact drive device 4 may be also integrated;
impact heads 6 may be also provided on two ends of the impact guiding element 5.1; the impact head 6 at the front performs impact mining and the impact head 6 at the back functions as a standby head and is configured to balance the weight of the impact head at the front; an impact head may be also provided at only one end;
the power impact element 4.1 and the impact guiding element 5.1 may be also connected or integrated;
the impact head 6 and the impact guiding element 5.1 may be also integrated;
the machine body may be also provided with a jacking device etc.; the jacking device is provided on the frame;
the machine body moves forwards or backwards to perform coal mining;
the device is compact and simple in integral structure and convenient to use and operate; a material is fallen by an impact instead of being fallen by drilling milling, thus substantially eliminating damage caused by a lateral force on the reciprocating impact part, greatly reducing damage to components, improving production efficiency, and reducing material consumption; frictional loss is greatly reduced by rolling friction, thus saving power energy;
compared with an existing drilling milling tunneling machine, the device does not completely crush a material, thus resulting in large lumpiness, low power consumption, less dust and a good working environment to improve the use value and economic value of the material;
the impact heads are provided at two sides of a front part of the jacking part to impact in a reciprocating manner so that a reactive force generated by an impact of the impact head at one side can be converted into impact power of the impact head at the other side; the impact power and the impact reactive force are applied reasonably, thus greatly reducing consumption of kinetic energy;
the working mode of an impact head is reciprocating straight line impacting, thus greatly reducing damage of impact teeth compared with a drilling milling mode, greatly prolonging the service life of the impact teeth, reducing the replacement frequency of the impact teeth, reducing consumption of easily-damaged parts of the device and improving working efficiency;
the guiding rollers are used in the device to support the impact guiding element, thus greatly reducing damage on the impact guiding element caused by reciprocating impact and friction, and reducing consumption of kinetic energy;
the other end of the impact head is provided with a counterweight; the counterweight ensures gravitational equilibrium during an impact, reduces damage at two ends during an impact of the impact guiding element due to gravity unbalance and improves the stability of the device.
As shown in
the guiding rollers 5.3 or the guiding support 5.2 or the impact guiding element 5.1 or power rollers 4.8 or the power impact element 4.1 is a high strength wear-resistant material; the high strength wear-resistant material is a hard alloy or wear-resistant plastics or wear-resistant steel or wear-resistant rubber or wear-resistant ceramics or a self-lubricating wear-resistant material etc.;
the jacking device 9 comprises a rocker arm 9.1; the machine body 1 comprises a rotating disc 10; the rocker arm 9.1 is provided on the rotating disc 10; the rotating disc 10 drives the rocker arm 9.1 to rotate at a front part of the machine body 1; the jacking device 9 comprises a rocker arm lifting oil cylinder 9.2; one end of the rocker arm lifting oil cylinder 9.2 is fixed on the rotating disc 10 and the other end is connected with the rocker arm 9.1; the rocker arm lifting oil cylinder 9.2 drives the rocker arm 9.1 to move up and down;
the machine body 1 further comprises a shovel plate 11 etc.; the shovel plate 11 thereon is provided with a star wheel setting claw or a crab claw setting claw etc.; the middle of the machine body 1 is provided with a conveyor 12; the conveyor 12 comprises a scraper conveyor, a belt 21.3 conveyor or an armored belt conveyor etc.; the shovel plate 11 collects a material mined by the reciprocating impact part 3 to the conveyor 12; the conveyor 12 transports the material to a back part of the machine body 1;
the machine body 1 further comprises a control device, a dragging cable device, an atomizing device, a water spraying device or a cooling device etc.;
to realize better usage effect, avoid generating a material with large lumpiness and guide the material to a proper position, the frame 19 or the jacking device 9 comprises a crushing device 9.3 or a guiding device 9.4 etc.; the machine body moves forwards or backwards to perform coal mining;
the device is compact and simple in integral structure and convenient to use and operate; a material is fallen by an impact instead of being fallen by drilling milling, thus substantially eliminating damage caused by a lateral force on the reciprocating impact part, greatly reducing damage to components, improving production efficiency, and reducing material consumption; frictional loss is greatly reduced by rolling friction, thus saving power energy;
compared with an existing drilling milling tunneling machine, the device does not completely crush a material, thus resulting in large lumpiness, low power consumption, less dust and a good working environment to improve the use value and economic value of the material;
the impact heads are provided at two sides of a front part of the jacking device to impact in a reciprocating manner so that a reactive force generated by an impact of the impact head at one side can be converted into impact power of the impact head at the other side; the impact power and the impact reactive force are applied reasonably, thus greatly reducing consumption of kinetic energy;
the working mode of an impact head is reciprocating straight line impacting, thus greatly reducing damage of impact teeth compared with a drilling milling mode, greatly prolonging the service life of the impact teeth, reducing the replacement frequency of the impact teeth, reducing consumption of easily-damaged parts of the device and improving working efficiency;
the guiding rollers are used in the device to support the impact guiding element, thus greatly reducing damage on the impact guiding element caused by reciprocating impact and friction, and reducing consumption of kinetic energy.
As shown in
the guiding device 5 and the impact drive device 4 may be also integrated;
impact heads 6 may be also provided on two ends of the impact guiding element 5.1; the impact head 6 at the front performs impact mining and the impact head 6 at the back functions as a standby head and balances the weight of the impact head 6 at the front; an impact head 6 may be also provided at one end;
the impact head 6 and the impact guiding element 5.1 may be also integrated;
the guiding rollers are used in the device to support the impact guiding element, thus greatly reducing damage on the impact guiding element caused by reciprocating impact and friction, and reducing consumption of kinetic energy; the guiding support, the impact guiding element and the guiding rollers are matched to ensure rolling guiding to the impact guiding element, thus changing a structure that the guiding rollers only have a rolling friction function, but not have a guiding function, greatly reducing loss of energy caused by sliding friction of the impact guiding element that needs to be centralized and reducing damage to the device;
the remaining is the same as the embodiment 2.
As shown in
impact heads 6 etc. may be also provided at two ends of the impact guiding element 5.1;
the guiding section 5.1.1 and the impact guiding element 5.1 may be also connected in a separated manner;
the power impact element 4.1 and the impact guiding element 5.1 may be also a connected structure or integrated;
by applying such a structure, gravity balance of the impact head and the impact guiding element etc. can be maintained when moving to reduce an impact to the guiding device due to unbalance, thus improving running stability and reduce noise;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 4.
As shown in
the supporting box 13 is completely sealed or partially sealed; the supporting box 13 or the supporting frame 8 comprises a sealing element 14 etc.; the sealing element 14 is provided at a moveable junction of the impact drive device 4 or the guiding device 5 and the supporting box 13; or the sealing element 14 is provided at a moveable junction of the impact drive device 4 or the guiding device 5 and the supporting frame 8;
the junction of the power impact element 4.1 and the impact head 6 is provided with an impact element hood 15; or a guiding element hood is provided at the junction of the impact guiding element 5.1 and the impact head 6; the power impact element 4.1 and the impact head 6 are connected or separated; the impact guiding element 5.1 and the impact head 6 are connected or integrated; the sealing element 14 is provided between the impact element hood 15 or the guiding element hood and the supporting box 13;
the sealing element 14 is provided between the impact guiding element 5.1 and the guiding support 5.2 or is provided between the power impact element 4.1 and a power support 4.3; the impact guiding element 5.1 and the power impact element 4.1 are separated or integrated; the guiding support 5.2 and the power support 4.3 are separated or integrated;
the sealing element 14 comprises a sealing cavity or a sealing fin or a sealing plug or a sealing ring etc.;
the material of the sealing element 14 is a rubber material, a polyurethane material, a nylon material, a plastic material, a metal material or a mixed material etc.
the impact drive device 4 may also comprise a hydraulic impact drive device or a pneumatic impact drive device etc.;
the guiding device is provided with a guiding roller position-limiting structure etc. to improve the safe reliability of the device;
the supporting box is simple, rational, delicate and compact in structure, small in volume and light in weight with less wear, perfect function and strong resistance to a damage force and an impact reactive force;
the remaining is the same as the embodiment 2.
As shown in
the rolling wheel axis 5.3.2 may be also fixed to the impact guiding element 5.1; the rolling wheels 5.3.1 roll against the guiding support 5.2;
the rolling wheels 5.3.1 may be also provided between the power support 4.3 and the power impact element 4.1; when the rolling wheel axis 5.3.2 is fixed to the power impact element 4.1, the rolling wheels 5.3.1 roll against the power support 4.3; when the rolling wheel axis 5.3.2 is fixed to the power support 4.3, the rolling wheels 5.3.1 roll against the power impact element 4.1;
the rolling wheels are provided between the guiding support and the impact guiding element in the device; the rolling wheels enable the impact guiding element to have rolling friction, thus reducing wear of the guiding device and prolonging the service life, and realizing a low failure rate and less maintenance; the reciprocating speed is high with high efficiency because of rolling friction; at the same time, the rolling wheels are cleaner and more environment-friendly and harmful substances or poisonous gases etc. will not be generated by too much sliding friction, thus improving the quality of the working environment;
the remaining is the same as the embodiment 2.
As shown in
the rolling wheel axis 5.3.2 may be also fixed to the power impact element 4.1 and the rolling wheels 5.3.1 roll against the power support 4.3;
when the rolling wheel axis 5.3.2 may be also fixed to the guiding support 5.2, the rolling wheels 5.3.1 roll against the impact guiding element 5.1;
the remaining is the same as the embodiment 7.
As shown in
the rolling wheels 5.3.1 may be also provided between the guiding support 5.2 and the impact guiding element 5.1; when the rolling wheel axis 5.3.2 is fixed to the guiding support 5.2, the rolling wheels 5.3.1 roll against the impact guiding element 5.1; when the rolling wheel axis 5.3.2 is fixed to the impact guiding element 5.1, the rolling wheels 5.3.1 roll against the guiding support 5.2;
the rolling wheels 5.3.2 may be also fixed to the power impact element 4.1 and the rolling wheels 5.3.1 roll against the power support 4.3;
the surfaces of the rolling wheels 5.3.1 may be also made into a bump, a recess or a curve etc.;
the rolling wheels are provided between the guiding support and the impact guiding element in the device; the rolling wheels enable the impact guiding element to have rolling friction, thus reducing wear of the guiding device and prolonging the service life, and realizing a low failure rate and less maintenance; the reciprocating speed is high with high efficiency because of rolling friction; at the same time, the rolling wheels are cleaner and more environment-friendly and harmful substances or poisonous gases etc. will not be generated by too much sliding friction, thus improving the quality of the working environment;
the remaining is the same as the embodiment 7.
As shown in
the rolling wheels 5.3.1 may be also provided between the power support 4.3 and the power impact element 4.1;
the surfaces of the rolling wheels 5.3.1 may be also made into a bump, a V groove shape or a recess etc.;
the remaining is the same as the embodiment 9.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the guiding support may be also provided as an external sleeve while the impact guiding element may be provided as an internal body;
compared with a rotating bearing and other rolling friction devices, the guiding roller is provided between the external sleeve and the internal body so that the device implements a rolling friction reciprocating movement while having a guiding function; the guiding rollers have a rolling friction function while having a guiding function, thus reducing a frictional resistance during running of the reciprocating impact part supported by sliding friction; the guiding rollers greatly improve the absorption on the impact reactive force and realize a good guiding effect;
the remaining is the same as the embodiment 2.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the power support 4.3 and the guiding support 5.2 may be also separated;
the guiding rollers, the impact guiding element and the guiding support in the device are matched closely to form a multi-point support guiding device; the impact guiding element in the device maximally increases a centralizing width to the impact head, strengthens centralizing on the impact head and maximally controls an impact direction of the impact head, which not only increases the length of an arm of force for damage prevention of the impact guiding element, but also reduces damage of the impact head to the impact guiding element, prevents the impact drive device from being damaged by a damage force and a reactive force and improves the service life of the device;
the remaining is the same as the embodiment 2.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the power support 4.3 and the guiding support 5.2 may be also separated;
the remaining is the same as the embodiment 12.
As shown in
the impact drive device 4 may also apply a driving impact drive device 4 etc.;
the power support 4.3 and the guiding support 5.2 may be also separated or connected;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 14.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the impact guiding element 5.1 thereon is provided with pits 16.1 etc.;
the guiding device is provided with the pits; the guiding roller is provided in the pits; the pits enable the guiding rollers to be arranged at interval; compared with an existing linear bearing, the guiding rollers will not be extruded when running, thus avoiding reverse friction, greatly reducing energy loss, improving service life and reducing maintenance;
the remaining is the same as the embodiment 2.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the remaining is the same as the embodiment 16.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the impact guiding element 5.1 thereon may be also provided with a raceway 16.2 or the impact guiding support 5.2 and the impact guiding element 5.1 thereon are both provided with a raceway 16.2;
compared with a rotating bearing and other rolling friction devices, the guiding roller is provided in the raceway to enable the device to reciprocate with rolling friction; the guiding rollers have a rolling friction function, thus reducing frictional resistance during operation of the reciprocating impact part supported by sliding friction; the guiding rollers greatly increase absorption on an impact reactive force, thus realizing good running effect, simple structure, less easily-damaged parts, low production cost and stable performance;
the remaining is the same as the embodiment 2.
As shown in
the impact drive device 4 may also apply a crank impact drive device 4.2 etc.;
the guiding support thereon may be also provided with a raceway, or the guiding support and the impact guiding element thereon are both provided with a raceway;
the remaining is the same as the embodiment 18.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
the retainer 16.3 may be fixed to the guiding support 5.2 or the impact guiding element 5.1 etc.;
compared with a rotating bearing and other rolling friction devices, the guiding roller is provided in the retainer to enable the device to reciprocate with rolling friction; the guiding rollers have a rolling friction function, thus reducing frictional resistance during operation of the reciprocating impact part supported by sliding friction; the guiding rollers greatly increase absorption on an impact reactive force, thus realizing good running effect, simple structure, less easily-damaged parts, low production cost and stable performance;
the remaining is the same with the embodiment 2.
As shown in
the retainer 16.3 may be also fixed to the guiding support 5.2 etc.;
the remaining is the same as the embodiment 20.
As shown in
the impact drive device 4 may also apply a hydraulic impact drive device or a pneumatic impact drive device etc.;
one end of the impact guiding element may be also provided an impact head and the other end is provided with a counterweight element for preventing the impact head from damaging the guiding device 5, the impact drive device and/or the machine body etc. due to gravity unbalance, or only one end is provided with an impact head;
the supporting box is simple, rational, delicate and compact in structure, small in volume and light in weight with less wear, perfect function and strong resistance to a damage force and an impact reactive force;
the remaining is the same as the embodiment 6.
As shown in
at two ends of the power impact element 4.1 may be also provided with a damage-prevention mechanism 17;
the damage-prevention mechanism 17 may be also provided as a split structure etc.;
the rotating structure of the damage-prevention mechanism 17 may be also provided as a joint bearing, or a turning joint, a ball cage universal joint, a cross universal joint, or an arc-shaped catching groove type damage-prevention mechanism etc.;
the damage-prevention mechanism is provided between the power impact element and the impact head of the impact drive device; the rotating structure of the damage-prevention mechanism is stressed to rotate or the split structure isolates a reactive damage force in a split manner, thus reducing damage of an impact reactive force on the power impact element and preventing the impact drive device from being damaged;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 23.
As shown in
the remaining is the same as the embodiment 23.
As shown in
the remaining is the same as the embodiment 23.
As shown in
the buffering structure applied by the device will not cause damage shearing to the machine body and the reciprocating impact part etc., thus reducing an impact to the travelling part and the machine body, greatly reducing various mining failures, prolonging the service life of the machine body and improving the working efficiency;
the buffering element has a rebounding force to increase the impact effect; when an impact reactive force is large, the buffering element can absorb and store impact energy and release the impact energy during the next impact period, thus further increasing an impact force to impact a material in a reciprocating manner;
the buffering guiding sleeve of the buffering device and the machine body are connected glidingly, thus increasing absorption of the buffering device on a reactive force generated by an impact on a coalbed or a rockbed;
the remaining is the same as the embodiment 2.
As shown in
an angle adjuster 18 is provided between the impact head 6 and a rocker arm lifting device 9 or between the impact head 6 and the machine body 1; the angle adjuster 18 adjusts an impact direction of the impact head 6;
the buffering structure applied by the device will not cause damage shearing to the machine body and the reciprocating impact part etc., thus reducing an impact to the travelling part and the machine body, greatly reducing various mining failures, prolonging the service life of the machine body and improving the working efficiency;
the remaining is the same as the embodiment 27.
As shown in
the buffering structure applied by the device will not cause damage shearing to the machine body and the reciprocating impact part etc., thus reducing an impact to the travelling part and the machine body, greatly reducing various mining failures, prolonging the service life of the machine body and improving the working efficiency;
the remaining is the same as the embodiment 27.
As shown in
the buffering guiding element, the buffering element and the buffering guiding sleeve of the device are matched with each other to form a bi-directional guiding structure buffering device; the jacking device is provided on the bi-directional guiding structure buffering device; the bi-directional guiding structure buffering device improves the buffering effect and effectively protects the device;
the remaining is the same as the embodiment 2.
As shown in
the fixing support 9.5 and the buffering support 9.6 comprise a retaining structure etc. or the buffering guiding element 9.8 and the buffering guiding sleeve comprise a retaining structure etc.; the retaining structure comprises a retaining element 9.10 etc.; the retaining element 9.10 prevents the fixing support 9.5 and the buffering support 9.6 from being detached during opposite reciprocating sliding or the retaining element 9.10 prevents the buffering guiding element 9.8 or the buffering guiding sleeve from being detached during opposite reciprocating sliding; the retaining element 9.10 and the fixing support 9.5 are separated or integrated; or the retaining element 9.10 and the buffering support 9.6 are separated or integrated; or the retaining element 9.10 and the buffering guiding element 9.8 are separated or integrated; or the retaining element 9.10 and the buffering guiding sleeve are separated or integrated;
the remaining is the same as the embodiment 30.
As shown in
the rotation power buffering device is provided between the rotation power source element 9.11 and the rotation impact transmission element 9.12 or is provided in the rotation impact transmission element 9.12; the rotation power buffering device comprises a sliding stroke spline shaft housing buffering mechanism 20 or a belt buffering mechanism 21 etc.; the sliding stroke spline shaft housing buffering mechanism 20 comprises a spline shaft 20.1 and a spline housing 20.2 etc.; a sliding reciprocating stroke section is provided between the spline shaft 20.1 and the spline housing 20.2; when impacted, the sliding reciprocating stroke section slides in a reciprocating manner to absorb an impact reactive force;
the belt buffering mechanism 21 comprises a driving pulley 21.1, a driven pulley 21.2 and a belt 21.3 etc.; the driving pulley 21.1 is fixed on the fixing support 9.5; the driving pulley 21.1 is connected with a drive shaft of the electric machine; the driven pulley 21.2 is provided on the buffering support 9.6; the belt 21.3 is provided on the driving pulley 21.1 and the driven pulley 21.2; a tensioner 21.4 etc. is provided between the driving pulley 21.1 and the driven pulley 21.2; the driven pulley 21.2 moves as the buffering support 9.6 is impacted; the belt 21.3 absorbs an impact reactive force; the belt buffering mechanism 21 prevents the electric machine from being damaged;
the tensioner is provided at an inner side or an outer side of the belt 21.3; the tensioner comprises a tensioning wheel, a tensioning wheel bracket, a tensioning spring, a tensioning adjusting rod, and a tensioning base etc.; the tensioning wheel is provided on the tensioning wheel bracket; a guiding hole etc. is provided on the tensioning wheel bracket; one end of the tensioning adjusting rod is a polished rod and the other end is a screw rod and the middle is provided with a shoulder; the tensioning wheel bracket is matched with the polished rod end of the tensioning adjusting rod through the guiding hole; the screw rod end of the tensioning adjusting rod is in threaded connection with the tensioning base; the tensioning spring is provided between the tensioning wheel bracket and the shoulder; the tensioning wheel tightly presses the belt 21.3 with an elastic force of the spring; a tensioning force is adjusted with a screwing length of the screw rod and the tensioning base;
the structure guiding buffering device comprises a buffering element 9.7 and a buffering guiding element 9.8 etc.; the buffering element 9.7 is provided between the fixing support 9.5 and the buffering support 9.6; the buffering guiding element 9.8 is provided on the fixing support 9.5 and the buffering support 9.6; the structure guiding buffering device absorbs an impact reactive force through the buffering element 9.7 while controlling a buffering direction through the buffering guiding element 9.8;
the structure guiding buffering device is matched with the sliding stroke spline shaft housing buffering mechanism and the belt buffering mechanism etc. to absorb and buffer an impact reactive force of a reciprocating impact part and control a buffering direction, thus preventing the rotation power source element or the jacking device or the frame etc. from being damaged by oscillating non-directionally during buffering and ensuring that an impact direction of the impact head faces an object to be mined.
during a power transmission process, the spline shaft and the spline housing of the sliding stroke spline shaft housing buffering device are matched with each other to transmit power and slide in a reciprocating manner to buffer, thus an impact is only caused by a torque instead of being caused by an axial force, a good vibration isolation effect is realized, a dynamic sliding resistance is small during a mining process and the impact head is protected effectively; during an impact falling and impact vibration transmission process of the reciprocating impact part, the device decomposes an impact reactive force through reciprocating sliding buffering, thus protecting the power source element from being damaged, and greatly improving the service life and running reliability of the power source element;
the rotation power source element may also apply a hydraulic motor or a pneumatic motor etc.;
the remaining is the same as the embodiment 2.
As shown in
the structure guiding buffering device comprises a buffering element 9.7 and a buffering guiding element 9.8 etc.; the buffering element 9.7 is provided between the frame 19 and the jacking device 9; the buffering guiding element 9.8 is provided on the frame 19 and the jacking device 9; the structure guiding buffering device absorbs an impact reactive force through the buffering element 9.7 while controlling a buffering direction through the buffering guiding element 9.8; the structure guiding buffering device is matched with a sliding stroke spline shaft housing buffering mechanism 20 and a belt buffering mechanism 21 etc. to absorb and buffer an impact reactive force of a reciprocating impact part 3 and control a buffering direction, thus preventing the rotation power source element 9.11 or the jacking device 9 or the frame 19 etc. from being damaged by oscillating non-directionally during buffering and ensuring that an impact direction of the impact head 6 faces an object to be mined;
the remaining is the same as the embodiment 32.
As shown in
the rotation power buffering device is provided between a rotation power source element 9.11 and a rotation impact transmission element 9.12 or is provided in the rotation impact transmission element 9.12; the rotation power buffering device comprises a sliding stroke spline shaft housing buffering mechanism 20 etc.; the sliding stroke spline shaft housing buffering mechanism 20 comprises a spline shaft 20.1 and a spline housing 20.2 etc.; a sliding reciprocating stroke section is provided between the spline shaft 20.1 and the spline housing 20.2; when impacted, the sliding reciprocating stroke section slides in a reciprocating manner to absorb an impact reactive force;
the structure guiding buffering device comprises a buffering element 9.7 and a buffering guiding element 9.8 etc.; the buffering element 9.7 is provided between a fixing support 9.5 and a buffering support 9.6; the buffering guiding element 9.8 is provided on the fixing support 9.5 and the buffering support 9.6; the buffering guiding element 9.8 is connected by a bolt in a split manner; the structure guiding buffering device absorbs an impact reactive force through the buffering element 9.7 while controlling a buffering direction through the buffering guiding element 9.8; the structure guiding buffering device is matched with the sliding stroke spline shaft housing buffering mechanism 20 and a belt buffering mechanism 21 etc. to absorb and buffer an impact reactive force of the reciprocating part 3 and guide a buffering direction, thus preventing the rotation power source element 9.11 or the jacking device 9 or the frame 19 etc. from being damaged by oscillating non-directionally during buffering and ensuring that an impact direction of the impact head 6 faces an object to be mined;
the remaining is the same as the embodiment 32.
As shown in
As shown in
the rotation power buffering device is provided between the rotation power source element 9.11 and the rotation impact transmission element 9.12 or is provided in the rotation impact transmission element 9.12; the rotation power buffering device comprises a belt buffering mechanism 21 etc.; the belt buffering mechanism 21 comprises a driving pulley 21.1, a driven pulley 21.2 and a belt 21.3 etc.; the driving pulley 21.1 is fixed on the fixing support 9.5; the driving pulley 21.1 is connected with a drive shaft of the pneumatic motor; the driven pulley 21.2 is provided on the buffering support 9.6; the belt 21.3 is provided on the driving pulley 21.1 and the driven pulley 21.2; the driven pulley 21.2 moves as the buffering support 9.6 is impacted; the belt 21.3 absorbs an impact reactive force; the belt buffering mechanism 21 prevents the pneumatic motor from being damaged;
the structure guiding buffering device comprises a buffering element 9.7 and a buffering guiding element 9.8 etc.; the buffering element 9.7 is provided between the fixing support 9.5 and the buffering support 9.6; the buffering guiding element 9.8 is provided on the fixing support 9.5 and the buffering support 9.6; the structure guiding buffering device absorbs an impact reactive force through the buffering element 9.7 while controlling a buffering direction through the buffering guiding element 9.8; the structure guiding buffering device is matched with the sliding stroke spline shaft housing buffering mechanism 20 or the belt buffering mechanism 21 etc. to absorb and buffer an impact reactive force of a reciprocating impact part 3 and control a buffering direction, thus preventing the rotation power source element 9.11 or the jacking device 9 or the frame 19 etc. from being damaged by oscillating non-directionally during buffering and ensuring that an impact direction of the impact head 6 faces an object to be mined;
the remaining is the same as the embodiment 32.
As shown in
the rotation power buffering device is provided between the rotation power source element 9.11 and the rotation impact transmission element 9.12 or is provided in the rotation impact transmission element 9.12; the rotation power buffering device comprises a belt buffering mechanism 21 etc.; the belt buffering mechanism 21 comprises a driving pulley 21.1, a driven pulley 21.2 and a belt 21.3 etc.; the driving pulley 21.1 is fixed on the fixing support 9.5; the driving pulley 21.1 is connected with a drive shaft of the pneumatic motor; the driven pulley 21.2 is provided on the buffering support 9.6; the belt 21.3 is provided on the driving pulley 21.1 and the driven pulley 21.2; a belt tensioning device 21.4 applies a driving pulley 21.1 tensioning mode; the driven pulley 21.2 moves as the buffering support 9.6 is impacted; the belt 21.3 absorbs an impact reactive force; the belt buffering mechanism 21 prevents the pneumatic motor from being damaged;
the belt buffering mechanism 21 comprises a tensioner etc.; the tensionor comprises a sliding base and a tensioning spring etc.; the driving pulley 21.1 and an electric machine or a hydraulic motor or the pneumatic motor etc. are installed on the sliding base; the sliding base is matched glidingly with a rocker arm 9.1 fixing element; one end of the tensioning spring is connected with the sliding base and the other end is connected with the rocker arm 9.1 fixing element; the spring applies a certain acting force on the sliding base to tension the belt 21.3;
the structure guiding buffering device comprises a buffering element 9.7 and a buffering guiding element 9.8 etc.; the buffering element 9.7 is provided between the fixing support 9.5 and the buffering support 9.6; the buffering guiding element 9.8 is provided on the fixing support 9.5 and the buffering support 9.6; the structure guiding buffering device absorbs an impact reactive force through the buffering element 9.7 while controlling a buffering direction through the buffering guiding element 9.8; the structure guiding buffering device is matched with the sliding stroke spline shaft housing buffering mechanism 20 or the belt buffering mechanism 21 etc. to absorb and buffer an impact reactive force of a reciprocating impact part 3 and control a buffering direction, thus preventing the rotation power source element 9.11 or the jacking device 9 or the frame 19 etc. from being damaged by oscillating non-directionally during buffering and ensuring that an impact direction of the impact head 6 faces an object to be mined;
the remaining is the same as the embodiment 36.
As shown in
the impact drive device 4 comprises a hydraulic impact drive device or a pneumatic impact drive device etc.;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 2.
As shown in
the multi-throw crank is manufactured with a simple integral structure with sufficient rigidity and high strength to transmit a large rotation torque; the multi-throw crank is rational in structure and manufactured with a small volume to greatly lighten the reciprocating impact part and improve the adjusting flexibility of the reciprocating impact part;
the multi-throw crank is composed of multiple eccentric shafts; each eccentric shaft drives one power impact element; the other end of the power impact element is provided with one or more impact heads, thus greatly improving mining efficiency;
the eccentric shafts of the multi-throw crank are arranged symmetrically along a radial direction of the power concentric shaft section to form angle difference; power impact elements driven by the eccentric shafts can impact a coalbed or a rockbed in different periods of time; a reactive force generated during an impact of a power impact element can be converted into the power of the next power impact element at the same side; at the same time, a reactive force generated by one impact on a thick coalbed or rockbed is decomposed so that the impact drive device is stressed uniformly to buffer and stabilize the machine body.
As shown in
a multi-layer impact mechanism is apply to mining an objected to be mined layer by layer, thus reducing an impact resistance caused by impacting a thick object to be mined not layer by layer, reducing damage caused by a generated large impact reactive force on the reciprocating impact part and the machine body, reducing energy consumption during a power transmission process and improving working efficiency;
the impact teeth of the impact head are multiple rows of impact teeth to impact a coalbed or a rockbed into steps while decomposing a fallen coal block or rock block to form grains applicable to transportation of a conveyor in one step, thus avoiding the problem of transportation difficulty due to oversize lumps during a mining process;
the remaining is the same as the embodiment 2.
As shown in
the tooth heads may be also arranged into are arranged into spherical impact heads 6, or conical impact heads 6, or hemispherical impact heads 6, or shovel-shaped impact heads 6, or trapezoidal impact heads 6, or triangular impact heads 6;
the impact teeth 6.3.1 comprise top surface cleaning teeth, bottom surface cleaning teeth or side cleaning teeth etc.; the top surface cleaning teeth, the bottom surface cleaning teeth and the side cleaning teeth are provided on the same impact tooth frame.
the step tooth impact cutting mechanism can make a coalbed or a rockbed into steps; the pressure stress and structural strength of the step-shaped coalbed or rockbed are greatly reduced compared with the original planar coalbed or rockbed; two opposite free surfaces of the step-shaped coalbed or rockbed are reasonably applied to impacting and falling a material when the impact teeth of each layer perform mining again, thus reducing an impact resistance, avoiding lumps of the material fallen by the impact head 6, improving working efficiency and reducing power consumption;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 43.
As shown in
the vertical lifting driver 23.3 may further apply a gear and rack, a screw pole, a shaft coupling, a chain wheel and chain, a hydraulic element or a pneumatic element etc.;
the locating locker 23.4 may further apply a bolt, a cushion block, a pull rope, a hydraulic cylinder, or a pneumatic cylinder etc.;
the jacking device 9 comprises a translation device 24 etc.; the translation device 24 is provided at a front part of a machine body 1; the translation device 24 enables translation of the reciprocating impact part 3 relative to the machine body 1;
the vertical lifting mechanism can ensure that the reciprocating impact part impacts vertically, reduce the lengths of the jacking part and the machine body etc., reduce energy consumption and facilitate maintenance; a lifting track is linear, thus increasing lifting stability and improving the service life of a lifting support;
the remaining is the same as the embodiment 2.
As shown in
the remaining the same as the embodiment 45.
As shown in
the remaining the same as the embodiment 45.
As shown in
one end of the power impact element 4.1 and the piston 4.5 may be also connected or integrated etc.;
the cylinder 4.4 applies a circular cylinder, and may also apply a square cylinder, a trapezoidal cylinder, an irregular cylinder or a polygonal cylinder etc.;
the remaining is the same as the embodiment 2.
As shown in
the guiding rollers 5.3 are provided between the guiding support 5.2 and the power impact element 4.1; the guiding rollers 5.3, the guiding support 5.2 and the power impact element 4.1 are matched closely so that the guiding rollers 5.3 support through rolling friction the power impact element 4.1 to reciprocate and control an impact direction of the power impact element 4.1; the guiding support 5.2 and the cylinder 4.4 are separated;
the control element 4.6 controls flowing of a liquid or a gas; the piston 4.5 is pushed by the pressure of the liquid or the gas to reciprocate; one end of the power impact element 4.1 is connected with the piston 4.5; the piston 4.5 drives the power impact element 4.1 to drive an impact head 6 to impact; a reactive damage force generated by an impact of the impact head 6 on a coal wall or a rock wall is applied to the rolling guiding hydraulic drive device or the rolling guiding pneumatic drive device;
the cylinder 4.4 applies an irregular cylinder, and may also apply a square cylinder, a trapezoidal cylinder, an polygonal cylinder or a circular cylinder etc.;
the remaining is the same as the embodiment 48.
As shown in
one end of the power impact element 4.1 and the rolling piston 4.5 may be separated and may be also connected or integrated etc.; the other end of the power impact element 4.1 and the impact head 6 are integrated, and may be also separated or connected etc.;
sealing elements 14 etc. are provided on the piston 4.5; the sealing elements 14 are provided at two ends of the piston 4.5; the power rollers 4.8 are provided between the sealing elements 14 at two ends of the power rollers 4.8;
the guiding rollers have a rolling friction function, thus reducing frictional resistance during operation of the reciprocating impact part supported by sliding friction; the guiding rollers greatly increase absorption on an impact reactive force, thus realizing good running effect, simple structure, less easily-damaged parts, low production cost and stable performance;
the remaining is the same as the embodiment 2.
As shown in
a sealing element 14 etc. is provided on the piston 4.5; the sealing element 14 is provided in the middle of the piston 4.5; power rollers 4.8 are provided at two ends of the sealing elements 14;
the remaining is the same as the embodiment 50.
As shown in
the guiding support 5.2 and the cylinder 4.4 are integrated; the control element 4.6 controls flowing of a liquid or a gas; the rolling piston 4.5 is pushed by the pressure of the liquid or the gas to reciprocate; the piston 4.5 drives the power impact element 4.1 to drive an impact head 6 to impact; a reactive damage force generated by an impact of the impact head 6 on a coal wall or a rock wall is applied to the rolling guiding rolling piston hydraulic drive device or the rolling guiding rolling piston pneumatic drive device;
the guiding rollers have a rolling friction function, thus reducing frictional resistance during operation of the reciprocating impact part supported by sliding friction; the guiding rollers greatly increase absorption on an impact reactive force, thus realizing good running effect, simple structure, less easily-damaged parts, low production cost and stable performance;
the remaining is the same as the embodiment 50.
As shown in
the guiding support 5.2 and the cylinder 4.4 are separated; the control element 4.6 controls flowing of a liquid or a gas; the rolling piston 4.5 is pushed by the pressure of the liquid or the gas to reciprocate; the piston 4.5 drives the power impact element 4.1 to drive an impact head 6 to impact; a reactive damage force generated by an impact of the impact head 6 on a coal wall or a rock wall is applied to the rolling guiding rolling piston hydraulic drive device or the rolling guiding rolling piston pneumatic drive device;
the remaining is the same as the embodiment 50.
As shown in
the guiding position-limiting structures 16 and the piston position-limiting structure are pits or raceways or retainers or position-liming blocks or position-liming plates or position-liming grooves or position-liming rings or position-liming platforms or position-liming sleeves or ball end shafts or bearings or reciprocating stroke sections etc.;
the remaining is the same as the embodiment 50.
As shown in
the power support 4.3 and the guiding support 5.2 may be also integrated or connected etc.;
the rotation-prevention guiding support may also apply a U-shaped guiding support or a V-shaped guiding support or a triangular guiding support or an oval guiding support or a polygonal guiding support or an irregular guiding support or a raceway guiding support or a pit guiding support or a reciprocating stroke section guiding support or a retainer guiding support etc.;
the rotation-prevention impact guiding element may also apply a U-shaped impact guiding element or a V-shaped impact guiding element or a triangular impact guiding element or an oval impact guiding element or a polygonal impact guiding element or an irregular impact guiding element or a pit impact guiding element or a reciprocating stroke impact guiding element or a raceway impact guiding element or a retainer impact guiding element etc.;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 2.
As shown in
the impact drive device 4 comprises a power impact element 4.1 etc.; two ends of the power impact element 4.1 are provided with damage-prevention mechanisms 17; one end is provided with a damage-prevention mechanism 17 with a rotating structure and the other end is provided a damage-prevention mechanism 17 with a split structure; the rotating structure of the damage-prevention mechanism 17 comprises a cross universal joint etc.; the rotating structure or the split structure of the damage-prevention mechanisms 17 is used in a matched manner with the guiding device 5; the power impact element 4.1 drives the impact head 6 to impact; a reactive damage force generated by an impact of the impact head 6 on a coal wall or a rock wall is applied to the rotating structure or the split structure; the rotating structure is stressed to rotate or the split structure isolates the reactive damage force in a split manner;
a structure guiding buffering device etc. is provided on the jacking device 9, or is provided between the jacking device 9 and a frame 19; the structure guiding buffering device absorbs and buffers the reactive damage force generated by the impact of the impact head 6;
the impact guiding element 5.1 and the impact head 6 may be also integrated;
a damage-prevention mechanism 17 further comprises a joint bearing, a turning joint, a cross universal joint, a ball-end catching groove type, or an arc-shaped catching groove type damage-prevention mechanism etc.;
the remaining is the same as the embodiment 2.
As shown in
the impact drive device 4 comprises a power impact element 4.1 etc.; a damage-prevention mechanism 17 etc. is provided on two ends of the power impact element 4.1; the damage-prevention mechanism 17 is provided as a rotating structure; the rotating structure of the damage-prevention mechanism 17 comprises a ball end catching groove type 17.5 etc.; the rotating structure of the damage-prevention mechanism 17 is matched with the guiding device 5; the power impact element 4.1 drives an impact head 6 to impact; a reactive damage force generated by an impact of the impact head 6 on a coal wall or a rock wall is applied to the rotating structure; the rotating structure is stressed to rotate to isolate the reactive damage force; the power impact element 4.1 drives the impact head 6 to impact; the reactive damage force generated by the impact of the impact head 6 on a coal wall or a rock wall is applied to the guiding device 5, thus preventing the impact drive device 4 from being damaged by the impact reactive damage force; the guiding device 5 centralizes an impact direction of the impact head 6, thus ensuring that the next impact of the impact 6 head is applied to an object to be mined;
the jacking device 9 comprises a rotation power source element 9.11 and a rotation impact transmission element 9.12 etc.; the rotation power source element 9.11 comprises an electric machine etc.; the jacking device 9 comprises a fixing support 9.5 and a buffering support 9.6 etc.; a buffering device is provided between the fixing support 9.5 and the buffering support 9.6; the buffering device comprises a rotation power buffering device and a structure guiding buffering device etc.;
the rotation power buffering device is provided between the rotation power source element 9.11 and the rotation impact transmission element 9.12 or is provided in the rotation impact transmission element 9.12; the rotation power buffering device comprises a sliding stroke spline shaft housing buffering mechanism 20 or a belt buffering mechanism 21 etc.; the sliding stroke spline shaft housing buffering mechanism 20 comprises a spline shaft 20.1 and a spline housing 20.2 etc.; a sliding reciprocating stroke section is provided between the spline shaft 20.1 and the spline housing 20.2; when impacted, the sliding reciprocating stroke section slides in a reciprocating manner to absorb an impact reactive force;
the belt buffering mechanism 21 comprises a driving pulley 21.1, a driven pulley 21.2 and a belt 21.3 etc.; the driving pulley 21.1 is fixed on the fixing support 9.5; the driving pulley 21.1 is connected with a drive shaft of the electric machine or a hydraulic motor or a pneumatic motor etc.; the driven pulley 21.2 is provided on the buffering support 9.6; the belt 21.3 is provided on the driving pulley 21.1 and the driven pulley 21.2; the driven pulley 21.2 moves as the buffering support 9.6 is impacted; the belt 21.3 absorbs an impact reactive force; the belt buffering mechanism 21 prevents the electric machine or the hydraulic motor or the pneumatic motor etc. from being damaged;
the structure guiding buffering device comprises a buffering element 9.7 and a buffering guiding element 9.8 etc.; the buffering element 9.7 is provided between the fixing support 9.5 and the buffering support 9.6; the buffering guiding element 9.8 is provided on the fixing support 9.5 and the buffering support 9.6; the structure guiding buffering device absorbs an impact reactive force through the buffering element 9.7 while controlling a buffering direction through the buffering guiding element 9.8;
the structure guiding buffering device is matched with the sliding stroke spline shaft housing buffering mechanism 20 or the belt buffering mechanism 21 etc. to absorb and buffer an impact reactive force of a reciprocating impact part and control a buffering direction, thus preventing the rotation power source element 9.11 or the jacking device 9 or a frame 19 etc. from being damaged by oscillating non-directionally during buffering and ensuring that an impact direction of the impact head faces an object to be mined;
a damage-prevention mechanism may be also provided on one end of the power impact element 4.1;
the rotating structure of the damage-prevention mechanism 17 may also apply a joint bearing, a turning joint, a cross universal joint, a ball-end catching groove type, or an arc-shaped catching groove type damage-prevention mechanism etc.;
the rotation power source element 9.11 and the rotation impact transmission element 9.12 may be also provided on the reciprocating impact part 3 or the jacking device 9 or the frame 19 etc.; or when the frame 19 comprises the rotation power source element 9.11, the jacking device 9 comprises the rotation impact transmission element 9.12; or when the jacking device 9 comprises the rotation power source element 9.11, the reciprocating impact part 3 comprises the rotation impact transmission element 9.12;
the rotation power source element 9.11 may be also a hydraulic motor or a pneumatic motor etc.;
the buffering element 9.7 may be also provided between the frame 19 and the reciprocating impact part 3 or provided between the jacking device 9 and the reciprocating impact part 3 or provided between the frame 19 and the jacking device 9 etc.;
the buffering guiding element 9.8 is provided on the frame 19 and the reciprocating impact part 3 or is provided on the jacking device 9 and the reciprocating impact part 3 or is provided on the frame 19 and the jacking device 9 etc.;
the remaining is the same as the embodiment 2.
As shown in
the guiding device 5 comprises guiding rollers 5.3, a guiding support 5.2, and an impact guiding element 5.1 etc.; the guiding rollers 5.3 are provided between the guiding support 5.2 and the impact guiding element 5.1;
the reciprocating impact part 3 comprises a supporting box 13 etc.; the crank impact drive device 4.2 comprises a crank component etc.; the crank component drives the power impact element 4.1; the guiding device 5 and the crank component are combined in the supporting box 13; one end of the impact guiding element 5.1 extending out of the supporting box 13 is provided with an impact head 6 and the other end is provided with a counterweight element 7 for preventing the impact head 6 from damaging the guiding device 5, the impact drive device 4 and/or the machine body 1 etc. due to gravity unbalance; two or more ends of the power impact element 4.1 extending out of the supporting box 13 are connected or separated with the impact head 6;
when the guiding device 5 is combined with the crank component at a front part of the jacking device 9, the supporting box 13 supports the crank component, the guiding device 5 and the impact head 6 etc.; the supporting box 13 is provided at a front part of the jacking device 9 or the frame 19;
a guiding roller position-limiting structure etc. is provided between the guiding support 5.2 or the impact guiding element 5.1; the guiding roller position-limiting structure limits a rolling space of the guiding rollers 5.3; the guiding rollers 5.3, the guiding support 5.2 and the impact guiding element 5.2 are matched closely so that the guiding rollers 5.3 provided in the guiding roller position-limiting structure support the impact guiding element 5.1 to reciprocate through rolling friction and control an impact direction of the impact guiding element 5.1;
two or more reciprocating impact part 3 may be also provided at a frame part of the frame 19;
two ends of the impact guiding element 5.1 extending out of the supporting box 13 may be also provided with impact heads or only one end is provided with an impact head;
the remaining is the same as the embodiment 58.
As shown in
the raceway 16.2 may be also provided on the impact guiding element upper element 28.1 and the impact guiding element lower element 28.2 or provided on the guiding roller support upper element 5.2.1, the guiding roller support lower element 5.2.2, the impact guiding element upper element 28.1 and the impact guiding element lower element 28.2;
the impact drive device 4 may be also a hydraulic impact drive or a pneumatic impact drive device etc.;
two ends of the power impact element 4.1 may be also provided with damage-prevention mechanisms and the damage-prevention mechanisms may be also split structures;
the remaining is the same as the embodiment 2.
As shown in
the guiding device 5 comprises an external sleeve 26, an internal body 27 and guiding bodies 5.3; the internal body 27 is a frame-shaped internal body 27, comprising a frame-shaped external sleeve upper element 27.1 and a frame-shaped external sleeve lower element 27.2; the frame-shaped external sleeve upper element 27.1 and the frame-shaped external sleeve lower element 27.2 comprise a raceway 16.2; the external sleeve 26 comprises an external sleeve upper element 26.1 and an external body lower element 26.2; the external sleeve upper element 26.1 and the external body lower element 26.2 comprise a pit 16.1; the guiding rollers 5.3 are provided between the frame-shaped external sleeve upper element 27.1 and the external sleeve upper element 26.1 and are provided between the frame-shaped external sleeve lower element 27.2 and the external body lower element 26.2; the external sleeve 26, the frame-shaped internal body 27 and the guiding rollers 5.3 provided in the pit 16.1 are matched closely so that the guiding rollers 5.3 support the frame-shaped internal body 27 to reciprocate with rolling friction and control a reciprocating direction of the frame-shaped internal body 27 and centralize an impact direction of an impact head 6; the frame-shaped internal body 27 and the impact head 6 are connected or separated or integrated; the power impact element 4.1 and the impact head 6 are connected or separated; the power impact element 4.1 drives the impact head 6 to impact; the rotating structure of the damage-prevention mechanism 17 is stressed to rotate or a split structure isolates an impact reactive damage force in a split manner; the power impact element 4.1 does not guide the impact head 6 and is not damaged by the damage force;
the power impact device 4 may be also a crank impact drive device 4.2;
two ends of the power impact element 4.1 may be also provided with damage-prevention mechanisms; the damage-prevention mechanism may be also split structures;
the remaining is the same as the embodiment 2.
As shown in
the guiding device 5 comprises an external sleeve 26, an internal body 27 and the guiding rollers 5.3; the external sleeve 26 is a cylindrical external sleeve 26.3; the guiding rollers 5.3 are provided between the internal body 27 and the cylindrical external sleeve 26.3; the guiding rollers 5.3, the cylindrical external sleeve 26.3 and the internal body 27 are matched closely so that the guiding rollers 5.3 support the cylindrical external sleeve 26.3 to reciprocate with rolling friction and control a reciprocating direction of the cylindrical external sleeve 26.3; the cylindrical external sleeve 26.3 and an impact head 6 are connected, separated or integrated; the power impact element 4.1 and the impact head 6 are connected, separated or integrated; the power impact element 4.1 drives the impact head 6 to impact; the rotating structure of the damage-prevention mechanism 17 is stressed to rotate or the split structure isolates an impact reactive damage force in a split manner; the power impact element 4.1 does not guide the impact head 6 and is not damaged by the damage force;
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 2.
As shown in
the remaining is the same as the embodiment 1.
As shown in
the remaining is the same as the embodiment 1.
As shown in
the crank impact drive device 4.2 comprises a multi-throw crank 22.1 multi-rod impact mechanism and a power output component etc.; the multi-throw crank 22.1 multi-rod impact mechanism comprises a multi-throw crank 22.1 and a connecting rod 22.2 etc.; the multi-throw crank 22.1 comprises a power concentric shaft section 22.1.1, connecting handles 22.1.2 and eccentric shafts 22.1.3 etc.; the power concentric shaft section 22.1.1, the connecting handles 22.1.2 and the eccentric shafts 22.1.3 etc. are separated, connected or integrated; one end of the power concentric shaft section 22.1.1 of the multi-throw crank 22.1 is connected with the power output component of the crank impact drive device 4.2; the other end of the power concentric shaft section 22.1.1 is provided with two or more connecting handles 22.1.2 and eccentric shafts 22.1.3 etc.; the power concentric shaft section 22.1.1 of the multi-throw crank 22.1 is installed on the supporting box 13 or the supporting frame 8; an eccentric shaft 22.1.3 of the multi-throw crank 22.1 is hinged with one end of the connecting rod 22.2 and the other end of the connecting rod 22.2 is connected or separated with the impact head 6; one eccentric shaft 22.1.3 drives one or more connecting rods 22.2 to impact in a reciprocating manner;
the eccentric shafts 22.1.3 are one or two or more eccentric shafts 22.1.3; two or more eccentric shafts 22.1.3 are arranged radially at intervals along the power concentric shaft section 22.1.1 to form angular difference; the impact drive device 4 comprises a power output component; the power concentric shaft section 22.1.1 of the multi-throw crank 22.1 and the power output component are separated, connected or integrated;
the multi-throw crank 22.1 is provided with a liquid channel 37; the liquid channel 37 is provided on the power concentric shaft section 22.1.1, the connecting handle 22.1.2 and/or the eccentric shafts 22.1.3;
the supporting box 13 comprises a lubricating system;
the supporting box 13 comprises a sealing element 14; the sealing element 14 is provided on a moveable junction of the impact drive device 4 or the guiding device 5 and the supporting box 13;
the junction of the power impact element 4.1 and the impact head 6 is provided with an impact element hood 15; or the junction of the impact guiding element 5.1 and the impact head 6 is provided with a guiding element hood 3615; the power impact element 4.1 and the impact head 6 are connected or separated; the impact guiding element 5.1 and the impact head 6 are connected or integrated; a sealing element 14 is provided between the impact element hood 15 or the guiding element hood 3615 and the supporting box 13;
a sealing element 14 is provided between the impact guiding element 5.1 and the rubbing body support 39 or is provided between the power impact element 4.1 and the power support 4.3;
the sealing element 14 comprises a sealing cavity, a sealing fin, a sealing plug, a sealing ring or a sealing gasket etc.;
the sealing element 14 is made of a rubber material, a polyurethane material, a nylon material, a plastic material, a metal material or a mixed material etc.;
the impact element hood 15 is provided at the junction of the power impact element 4.1 and the impact head 6, or the guiding element hood 3615 is provided at the junction of the impact guiding element 5.1 and the impact head 6; the power impact element 4.1 and the impact head 6 are connected, separated or integrated; the impact guiding element 5.1 and the impact head 6 are connected or integrated;
the impact head 6 comprises impact external layer material teeth 6.5 and impact internal layer material teeth 6.2 etc.; the impact external layer material teeth 6.5 are shaped and arranged so that a material fallen by the impact internal layer material teeth 6.2 can flow out from gaps between the impact external layer material teeth 6.5;
the impact internal layer material teeth 6.2 are provided so as to fall an internal layer material of a coal wall or a rock wall to be mined;
the impact external layer material teeth 6.5 and impact internal layer material teeth 6.2 are arranged in parallel to form a multi-layer impact head 6; multiple layers of impact mechanisms are matched with each other to impact, fall and discharge a material; the mining width and mining efficiency are improved by multi-layer impact teeth;
the distances between the tooth heads of impact teeth of two adjacent layers are different; the impact teeth are provided as multi-layer impact teeth to impact a coal wall or a rock wall to be mined into steps; two or more opposite free surfaces are formed on each step layer of the step-shaped coal wall or rock wall; the pressure stress and structural strength of the step-shaped coal wall or rock wall are greatly reduced compared with the original planar coal wall or rock wall; the tooth heads are connected in a separated manner or integrated with the impact teeth;
the two opposite free surfaces of the step-shaped coal wall or rock wall are applied to impacting and falling a material when the impact teeth of each layer perform mining again, thus greatly reducing an impact resistance, avoiding lumps of the material fallen by the impact head 6, reducing power consumption, reducing an impact reactive force and improving working efficiency;
an impact external layer material tooth 6.5 frame 6.4 is provided with a discharge hole 6.8;
the discharge hole 6.8 enables a material fallen by the impact internal layer tooth material 6.2 to flow out;
a machine body 1 comprises a frame etc.; the machine body 1 thereon is not provided with a jacking device 9; a reciprocating impact part 3 is provided on the frame; a travelling part 2 is provided at a lower part of the machine body 1 and drives the machine body 1 to travel;
the rubbing body 38 may also comprise suspenders etc.; the rollers 5.4 may also comprise power rollers 4.8 etc.;
the impact guiding element 5.1 may be also provided with an impact head 6 on one end or provided with an impact head 6 on one end and a counterweight element on the other end;
the impact drive 4 device may also comprise a hydraulic impact drive device or a pneumatic impact drive device or a solid flowing impact drive device etc.;
damage-prevention mechanisms 17 may be also provided on two ends of the power impact element 4.1; the damage-prevention mechanisms 17 may comprise split structures etc.;
the remaining is the same as the embodiment 1.
As shown in
the remaining is the same as the embodiment 67.
As shown in
the remaining is the same as the embodiment 67.
As shown in
the liquid cavity 40.4 may be also provided on an impact drive device 4; the liquid suspender 40 is formed between a power support 4.3 and a power impact element 4.1;
the remaining is the same as the embodiment 67.
As shown in
the remaining is the same as the embodiment 2.
As shown in
the power impact element 4.1 and the power support 4.3 may also comprise an N pole permanent magnet 42.1; the impact guiding element 5.1 and the rubbing body support 39 may also comprise an S pole permanent magnet 42.2;
the remaining is the same as the embodiment 67.
As shown in
the remaining is the same as the embodiment 67.
As shown in
the annular circulating raceway 45.1 may be also arranged on a power impact element or arranged on an impact guiding element or arranged on a cylinder or arranged on a power roller support; the annular circulating raceway 45.1 is arranged peripherally; the rollers 5.4 roll in the annular circulating raceway 45.1, thus preventing sliding friction between the rollers 5.4 and the guiding support 5.2 or the impact guiding element 5.1 or the cylinder or the power roller support;
the annular circulating raceway 45.1 is arranged individually or symmetrically.
As shown in
the circulating raceway 45 may be also a wave-shaped circulating raceway;
a wear-resistant material or a high strength material may be provided on a piston rod pressure-bearing section or a guiding roller support pressure-bearing section or a cylinder pressure-bearing section or a piston pressure-bearing section or a roller pressure-bearing part.
As shown in
the rollers 5.4 in the circulating supporting section 45.3 support rolling friction of the impact guiding element 5.1 and the guiding support 5.2 or support rolling friction of a power impact element 4.1 and a power support 4.3 while the rollers 5.4 in the circulating section 45.4 do not support rolling friction of the guiding support 5.2, the impact guiding element 5.1, the power impact element 4.1 and the power support 4.3.
As shown in
the cylinder 4.4 and the piston 4.5 may be a lightweight material; the lightweight material comprises an aluminum alloy, high strength plastic, ceramics, a titanium alloy, carbon fiber, light steel or a composite material etc.
As shown in
the pressure-free circulating raceway 45.6 and the piston 4.5 may be also separated or integrated; the pressure-free circulating raceway may be also connected or separated or integrated with an impact guiding element, a rubbing body support or a cylinder.
As shown in
the sealing element 14 may be also located on one side or two sides of a circulating raceway 45;
the sealing element 14 comprises an O-shaped ring or a sliding ring or an elastic body or a retainer ring or a supporting ring or a sealing ring or a star-shaped ring or a press ring or a V-shaped body or a U-shaped body or a frame-shaped ring or a groove-shaped element or a press spring or an open sealing ring etc.;
the sealing element 14 may be also made of a rubber material, a polyurethane material, a nylon material, a plastic material, a metal material or a mixed material etc.
As shown in
As shown in
As shown in
the impact drive device 4 comprises a power impact element 4.1 and a power support 4.3; the impact guiding element 5.1 and the power impact element 4.1 are separated, connected in a separated manner or integrated;
the impact guiding element 5.1 and the impact head 6 are connected in a separated manner or integrated; the power impact element 4.1 and the impact head 6 are moveably connected, or separated or integrated; the rubbing body 38 are provided between the guiding support 5.2 and the impact guiding element 5.1 or are provided between the power support 4.3 and the power impact element 4.1; the guiding support 5.2 or the power support 4.3 comprises a rubbing body support 39; the power impact element 4.1 drives the impact guiding element 5.1 or the impact head 6 to reciprocate; the rubbing body 38, the rubbing body support 39 and the impact guiding element 5.1 are matched closely to support the impact head 6 to impact through rolling friction or suspension friction;
the machine body 1 comprises a frame; the frame thereon is provided a jacking device 9 or is not provided with a jacking device 9; the reciprocating impact part 3 is provided on the frame or is provided on the jacking device 9; the frame is provided on the machine body 1 or the frame is combined with the jacking device 9 in the machine body 1;
the machine body 1 supports the impact head 6 to impact in a reciprocating manner to fall a material;
the travelling part 2 is provided at a lower part of the machine body 1; the travelling part 2 drives the machine body 1 to travel.
As shown in
the guiding part may be also a rhombic structure or a V-shaped structure or a plate structure or a rib plate structure or an oval structure or an arc-shaped structure or a rod structure or a cross structure or a polygonal structure or an irregular structure etc.;
the remaining is the same as the embodiment 82.
| Number | Date | Country | Kind |
|---|---|---|---|
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| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2013/000171 | 2/22/2013 | WO | 00 |
