The present invention relates to a rolling guide device.
Hitherto, a rolling guide device configured to include a track member that has a substantially C-like cross-section that extends in the longitudinal direction, a moving member installed to be movable in a reciprocal manner along the longitudinal direction of the track member, and a plurality of rolling bodies that guide the relative reciprocal movement of the moving member with respect to the track member by being rollably disposed in a substantially C-like inner space configuring the track member and between the track member and the moving member has been publicly known.
As a specific example of a rolling guide device of this type, a linear bearing disclosed in Patent Literature 1 described below exists, for example. This linear bearing has the following configuration. Two left and right straight rails each having a C-like shape in cross-section are parallelly provided to face each other. Two inner tracks facing each other on the upper and lower sides are formed in each rail. A slider having three or more rollers alternately coming into contact with those upper and lower inner tracks is provided. The outline of an outer circumferential surface of each roller is formed such that the cross-section is an arc shape having a radius r. One of the upper and lower inner tracks has a V-like cross-sectional shape, and the other inner track is formed such that a cross-section is an arc shape having a radius R. The length of the radius R is formed to be longer than the radius r of the outline of the roller. As a result of the configuration as above, in the linear bearing disclosed in Patent Literature 1 described below, the slider is able to smoothly move even when the rails are deformed and the left side and the right side are not in parallel with each other due to load and expansion caused by heat.
Meanwhile, when the rolling guide device of this type is to be stably used in every environment, it can be conceived to install a scraper in the moving member such as the slider in order to prevent dust and the like from the outside that inhibit the rolling operation of a rolling body such as the roller from intruding into the track member such as a track rail and prevent lubricant such as grease supplied to the rolling body from leaking to the outside.
However, when a scraper is simply installed in the slider disclosed in Patent Literature 1 described above, a problem occurs. In other words, when the scraper is fixed to the slider configuring the linear bearing in Patent Literature 1, the following problem occurs. Specifically, when the slider is tilted with respect to the straight rail in the rolling direction, the contact force between the inner tracks of the straight rail and the scraper is distorted. Therefore, a gap is generated, the function of the scraper cannot be exhibited, and a stable reciprocal linear movement of the slider with respect to the straight rail is inhibited.
The present invention has been made in view of the problem existing in the related art described above, and an object thereof is to provide a rolling guide device capable of exhibiting a function of a scraper without inhibiting a reciprocal linear movement of a moving member with respect to a track member even when the moving member is tilted with respect to the track member in a rolling direction.
A rolling guide device according to the present invention is a rolling guide device including: a track member that is a long member extending in a longitudinal direction, the track member being formed by: an attachment surface portion serving as an attachment reference with respect to an external member; and a pair of wall portions installed upright toward one side from each of both ends of the attachment surface portion; a moving member installed to be movable in a reciprocal manner along the longitudinal direction of the track member; and a plurality of rolling bodies that guide a relative reciprocal movement of the moving member with respect to the track member by being rollably disposed in a space surrounded by the attachment surface portion and the pair of wall portions forming the track member and between the track member and the moving member. In the rolling guide device, a rolling-body rolling surface that comes into contact with a rolling-body outer circumferential surface of each of the rolling bodies is formed in each of wall surfaces of the pair of wall portions facing each other, a scraper including a pressing portion that presses the rolling-body rolling surface is turnably installed in the moving member, the scraper includes at least: an attachment portion turnably attached to an attachment shaft formed in the moving member; and the pressing portion that presses the rolling-body rolling surface, and a frictional force of the pressing portion with respect to the rolling-body rolling surface is smaller than a frictional force of the attachment portion with respect to the attachment shaft formed in the moving member.
According to the present invention, it is possible to provide the rolling guide device capable of exhibiting the function of the scraper without inhibiting the reciprocal linear movement of the moving member with respect to the track member even when the moving member is tilted with respect to the track member in the rolling direction.
A suitable embodiment for carrying out the present invention is described below with reference to the drawings. The embodiment described below does not limit the invention according to each claim, and not all of the combinations of the features described in the embodiment are essential for the solving means of the invention
First, a basic configuration of a rolling guide device 10 according to the present embodiment is described with reference to
As shown in
The track rail 11 is a long member that has a substantially C-like shape in cross-section and extends in the longitudinal direction. As shown in
A wheel upper-side rolling surface 13a serving as a rolling-body rolling surface according to the present invention that comes into contact with wheel outer circumferential surfaces of the wheels 31 are formed on the lower surface side of the upper wall portion 13. Similarly, a wheel lower-side rolling surface 14a serving as a rolling-body rolling surface according to the present invention that comes into contact with the wheel outer circumferential surfaces of the wheels 31 are formed on the upper surface side of the lower wall portion 14. The wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a are disposed to face each other in side view. The wheels 31 are disposed in an inner space 15 (the inside of a space according to the present invention) surrounded by the attachment surface portion 12, the upper wall portion 13, and the lower wall portion 14 in a rollable state.
The external shape of the track rail 11 of the present embodiment described above is formed by plastically deforming a metal material by a drawing process. However, the method of forming the track rail 11 is not limited to the drawing process. For example, the appearance shape may be formed by performing a grinding process, a cutting process, and the like on a metal material, or the external shape may be formed by performing a grinding process and the like while controlling surface hardness and internal quality by performing a heat treatment process after plastically deforming the metal material by a drawing process. In other words, the external shape of the track rail 11 that is a track member of the present invention can be formed with use of any processing method.
The track rail 11 of the present embodiment is a member serving as an attachment reference of the rolling guide device 10. Therefore, in the present embodiment, attachment holes 12a such as bolt holes are formed in the attachment surface portion 12 configuring the track rail 11. As a result, fixing and installation of the track rail 11 with respect to an attachment reference surface of a base, a door frame, or the like can be performed with use of the attachment holes 12a.
As shown in
The wheels 31 are members that guide the relative reciprocal movement of the moving slider 21 with respect to the track rail 11 by being rollably disposed in the substantially C-like inner space 15 configuring the track rail 11 and between the track rail 11 and the moving slider 21.
More specifically, regarding the wheels 31 of the present embodiment, three wheels 31 are disposed on the rear surface side of the moving slider 21 in a rollable state. As it is clear by referring to
In the present embodiment shown in
In the present invention, a configuration example in which four or more wheels 31 are disposed with respect to the rear surface side of the moving slider 21 is also possible. In the case of this configuration example, it is preferred adjacent wheels 31 be disposed to come into contact with the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a in a staggered manner.
The wheel in the present invention is a wheel member that is attached to a rotational shaft in a rotatable state. A rolling contact surface of the wheel member with respect to a counterpart member is configured by any of a horizontal surface, a convex curved surface, and a concave curved surface. In the present embodiment, a case where the rolling contact surfaces of the wheels 31 are formed as convex curved surfaces is exemplified (see
In the rolling guide device 10 according to the present embodiment, it is preferred that a rotational shaft of the wheel 31 be an eccentric shaft so that the position adjustment of the wheels 31 can be performed by rotating the eccentric shaft. For example, as shown in
With reference to
In the present embodiment, the cross-sectional shapes of the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a are formed as circular-arc grooves each formed by a single arc. In other words, the curvature radius of the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a is formed to be slightly greater than the curvature radius of rolling front surfaces of the wheels 31. Therefore, each wheel 31 according to the present embodiment is in contact with each of the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a by one point.
As shown in
When an Mc moment in the rolling direction is applied to the moving slider 21 from the state shown in
A basic configuration of the rolling guide device 10 according to the present embodiment has been described above. Next, a specific configuration of the rolling guide device 10 according to the present embodiment is described by adding
In the rolling guide device 10 according to the present embodiment, the end plate 51 installed on the outermost side, a grease supply member 55 that protects the outer side of the wheels 31, and the scraper 41 turnably installed in a position sandwiched between the end plate 51 and the grease supply member 55 are installed on each of end portions of the moving slider 21 in the left-right direction as shown in
The end plate 51 is a plate-like member for fixing the scraper 41 and the grease supply member 55 and attaching the scraper 41 and the grease supply member 55 to the moving slider 21. As shown in
As shown in
The scraper 41 is disposed in a position sandwiched between the end plate 51 and the grease supply member 55. The scraper 41 according to the present embodiment is installed in a turnable state with respect to the moving slider 21.
When a specific configuration of the scraper 41 according to the present embodiment is described, the scraper 41 is configured to include the attachment portion 41a turnably attached to the attachment shaft 53 formed in the grease supply member 55 fixed to the moving slider 21, pressing portions 41c that press the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a, and connection portions 41b that connect the attachment portion 41a and the pressing portions 41c to each other while applying an elastic force between the attachment portion 41a and the pressing portions 41c as shown in
As described above with reference to
The scraper 41 of the present embodiment is formed such that the frictional force of the pressing portions 41c with respect to the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a becomes smaller than the frictional force of the attachment portion 41a with respect to the attachment shaft 53 formed in the moving slider 21. Therefore, when the moving slider 21 is tilted with respect to the track rail 11, the pressing portions 41c in contact with the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a turn before the attachment portion 41a installed on the attachment shaft 53. However, the pressing portions 41c continue to abut against groove bottoms of the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a. Therefore, a suitable pressing force can be constantly applied to the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a regardless of the external force applied to the moving slider 21.
In the scraper 41 according to the present embodiment, the shapes of the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a and the shapes of the contact sections in the pressing portions 41c with respect to the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a are curved surface shapes having substantially the same curvature. As shown in
As shown in
The scraper 41 of the present embodiment has the arm-like connection portions 41b that connect the attachment portion 41a and the pressing portions 41c to each other, and hence can be easily elastically deformed. In addition, even when the wheel upper-side rolling surface 13a, the wheel lower-side rolling surface 14a, and the scraper 41 wear out, no gap is generated between the pressing portions 41c and each of the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a, and the function as the scraper 41 can be constantly performed. The scraper 41 of the present embodiment has the arm-like connection portions 41b, and hence the pressing portions 41c can be brought into contact with the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a with an appropriate force. In the arm-like connection portions 41b of the scraper 41 of the present embodiment, portions that are bending are formed to be narrower than other sections. An effect in which the connection portions 41b are easily elastically deformed is obtained by forming the bending portions to be narrow as above. The pressing force of the arm-like connection portions 41b becomes weaker when an arm-like shape section is set to be longer. Therefore, for example, when the pressing force with respect to the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a is desired to be smaller, the arm-like shape section only needs to be set to be longer.
A suitable embodiment of the present invention has been described above, but the technical scope of the present invention is not limited to the scope described in the embodiment described above. Various modifications or improvements can be made in the embodiment described above.
For example, a case where the scraper 41 of the embodiment described above is configured by resin that is an elastic body having an elastic force has been assumed, but the scope of the elastic body according to the present invention is not limited to resin. The scraper of the present invention can be configured by a leaf spring, for example. In other words, any material may be used for the scraper of the present invention as long as the material exhibits an elastic force that presses the pressing portions 41c with respect to the wheel upper-side rolling surface 13a and the wheel lower-side rolling surface 14a.
For example, the scraper 41 of the embodiment described above is formed such that the appearance shape of the attachment portion 41a is a substantially C-like shape and the appearance shape of the entire scraper is a substantially M-like shape. However, the scraper of the present invention is not limited to the shape shown in the embodiment described above. Any shape can be employed as the scraper of the present invention as long as effects similar to those of the embodiment described above can be exhibited. For example,
It is clear from the description in the claims that forms obtained by adding modifications or improvements as above may also be included in the technical scope of the present invention.
10 Rolling guide device, 11 Track rail (track member), 12 Attachment surface portion, 12a Attachment hole, 13 Upper wall portion (wall portion), 13a Wheel upper-side rolling surface (rolling-body rolling surface), 14 Lower wall portion (wall portion), 14a Wheel lower-side rolling surface (rolling-body rolling surface), 15 Inner space (inside of space), 21 Moving slider (moving member), 31 Wheel (rolling body), 41 Scraper (elastic body), 41a Attachment portion, 41b Connection portion, 41c Pressing portion, 51 End plate, 52 Greasing nipple, 53 Attachment shaft, 55 Grease supply member, 55a Curved surface shape, 55b Greasing hole.
Number | Date | Country | Kind |
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2021-081449 | May 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/016474 | 3/31/2022 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/239569 | 11/17/2022 | WO | A |
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2951728 | Drake | Sep 1960 | A |
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5624195 | Abe | Apr 1997 | A |
20030081866 | Schmidt | May 2003 | A1 |
Number | Date | Country |
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10243021 | Mar 2004 | DE |
102017128519 | May 2019 | DE |
2-116056 | Sep 1990 | JP |
5-58946 | Aug 1993 | JP |
2001-263350 | Sep 2001 | JP |
3292459 | Jun 2002 | JP |
2010-121723 | Jun 2010 | JP |
2017-133636 | Aug 2017 | JP |
2008041695 | Apr 2008 | WO |
Entry |
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International Search Report dated Jun. 21, 2022, issued in counterpart International Application No. PCT/JP2022/016474, with English Translation. (4 pages). |
Decision to Grant a Patent dated Oct. 4, 2022, issued in counterpart of Japanese Patent Application No. 2021-081449, with English Translation (5 pages). |
Office Action dated Jan. 20, 2024, issued in counterpart CN Application No. 202280027180.5, with English translation. (13 pages). |
Number | Date | Country | |
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20240084849 A1 | Mar 2024 | US |