The disclosed embodiments relate to hinge, and in particular a hinge with a friction reducing member biased against a surface, for example a bearing against a rolling surface.
Hinge assemblies are well known and in use in many technical fields, such as for example pedals for activating a switch. In particular, hinge assemblies that bias a pedal toward a rest state, deactivation position, are common in medical fields and industrial settings. Such devices are typically referred to as foot switches. For example, hinges are used in many activatable foot switches including, for example, electromechanical, ratiometric, potentiometer, encoder, hydraulic, pneumatic, linear hall effect, magnetic, digital, linear and wireless infra-red and radiofrequency (RF), infrared (IR), photo, optical, inductive, capacitive, resistive, force, inertial and sound switches.
A common characteristic in many known hinged foot switches is that they have two positions—a rest/deactivation position and an activated position. Usually, a pivoting body (i.e., treadle) is attached to a base and biased into the rest position away from the position that activates the switch. The bias on the foot pedal can come in a variety of mechanisms, with the most widespread being a compressed spring or springs positioned between the base and pedal underneath the pedal to bias the pedal away from the base (i.e., biasing upward against the pedal in most devices). The switch is activated by forcing the pedal against the bias toward an activation position, usually by a user stepping on the switch. In many medical and industrial settings, the devices are exposed to debris, contaminants and/or other materials that get trapped underneath the pedal.
Such devices with a spring biasing a pedal in the direction opposite from or substantially perpendicular to the direction of movement of the treadle carry several drawbacks. Since the pedal is only movable up and down between the rest position and activation position, areas underneath the pedal fill with debris and/or corrode because they are concealed by the pedal in both rest and activation positions and thus difficult or impossible to clean.
It would be useful to provide an improvement to conventional hinge assemblies that provides a bias in a direction other than perpendicular to the direction of movement of the pivoting body/foot pedal and allows exposure of areas underneath the pedal.
In one disclosed embodiment, a hinge assembly includes a base member with a front surface and a pivoting body with a front and a rear end. The pivoting body is attached and pivotable relative to the base member about an axis that is rear of the front surface. The pivoting body has a friction reducing member that is biased against the front surface of the base. The friction reducing member is retractable relative to the pivoting body in a rear-to-forward direction. The front surface includes a first inclined portion and the pivoting body is maintained in a rest position with the friction reducing member at an apex in the front surface. The pivoting body is pivotable in a first direction causing the friction reducing member to move along the first inclined portion while retracting forward relative to the pivoting body.
In another embodiment, a hinge assembly has a base member and a pivoting body attached to the base member. A friction reducing member is attached to the pivoting body in abutment with a surface on the base member. The pivoting body is rotatable relative to the base member. The pivoting body is pivotable from rest position with the friction reducing member in a first position against the base member surface to an activation position with the friction reducing member in a second position against the base member surface. The friction reducing member moves against the base member from the first position to the second position while retracting relative to the pivoting body when the pivoting body is pivoted from the rest position to the activation position.
In yet another embodiment, a hinge assembly includes a base member, a pivoting body and a friction reducing member comprising a bearing. The base member defines a rolling surface with a lower ramp portion and an upper ramp portion that meet at a apex. The pivoting body extends from a front end to a rear end and is attached to the base member via engagement with a laterally extending pin defining an axis. The pin is positioned rear of the rolling surface. The friction reducing member is engaged with the pivoting body, reciprocable relative to the pivoting body in a rear-to-forward direction and biased relative to the pivoting body toward the rear direction. The bearing is maintained against the rolling surface in an intermediate position at the apex by the rearward bias. The pivoting body is pivotable about the axis in a first direction from the intermediate position to a lowered position with the bearing rolling along the lower ramp. The pivoting body is pivotable about the axis in a second direction opposite of the first direction from the intermediate position to a raised position by disengaging the bearings from the apex.
Notably, the embodiments of the hinge disclosed herein are not limited to the context within which they are primarily described in the Detailed Description below (i.e., operable in a foot activation pedal).
Aspects of the preferred embodiment will be described with reference to the drawings, wherein like numerals reflect like elements throughout:
Among the benefits and improvements disclosed herein, other objects and advantages of the disclosed embodiments will become apparent from the following wherein like numerals represent like parts throughout the several figures. Detailed embodiments of a rolling hinge assembly are disclosed; however, it is to be understood that the disclosed embodiments are merely illustrative of the invention that may be embodied in various forms. In addition, each of the examples given in connection with the various embodiments of the invention which are intended to be illustrative, and not restrictive.
Throughout the specification and claims, the following terms take the meanings explicitly associated herein, unless the context clearly dictates otherwise. The phrases “In some embodiments” and “in some embodiments” as used herein do not necessarily refer to the same embodiment(s), though it may. The phrases “in another embodiment” and “in some other embodiments” as used herein do not necessarily refer to a different embodiment, although it may. Thus, as described below, various embodiments may be readily combined, without departing from the scope or spirit of the invention.
In addition, as used herein, the term “or” is an inclusive “or” operator, and is equivalent to the term “and/or,” unless the context clearly dictates otherwise. The term “based on” is not exclusive and allows for being based on additional factors not described, unless the context clearly dictates otherwise. In addition, throughout the specification, the meaning of “a,” “an,” and “the” include plural references. The meaning of “in” includes “in” and “on.
Further, the terms “substantial,” “substantially,” “similar,” “similarly,” “analogous,” “analogously,” “approximate,” “approximately,” and any combination thereof mean that differences between compared features or characteristics is less than 25% of the respective values/magnitudes in which the compared features or characteristics are measured and/or defined.
First, with reference to
The base member 12 defines a front surface 16 that extends laterally, as shown most clearly in the perspective view shown in
As shown, the pivoting body or treadle 14 defines a top surface extending from a front end 28 to a rear end 30. The pivoting body also defines an inner track 32. The inner track 32 is opened at its rear and closed at its front end with an intermediate shoulder 34 therebetween. The track 32 receives a plate 36 in a front-to-rear sliding relationship. The plate 36 maintains at least one friction reducing member 38 at its rear and defines a central opening 40. The plate 36 is positioned within the track with the shoulder 34 within the plate opening 40 and the friction reducing member at least partially exposed from the track. At least one bias member 42 is positioned between the shoulder 34 and rear edge 41 of the opening 40, to thereby bias the plate 36 rearwardly relative to the pivoting body 14. The configuration of the plate 36 with opening 40 and rear edge 41 can be seen most clearly in the exploded view of
The pivoting body 14 is secured in a pivotable relationship to the base member 12 via a pin 17 that is rear of the front surface 16 of the base with the friction reducing members 38 held tightly against the front surface 16 by the bias members 42. While not shown explicitly in the drawings, the pivoting body 14 and pin 17 are rigidly attached to one another such that they pivot about the axis A in unison. The surface configuration of the front surface 16 is such that the rearward biasing force on the plate 36 and friction reducing members 38 in a direction substantially parallel to the pivoting body 14 naturally indirectly maintains the friction reducing members 38 against the front surface at or near the apex 22. The intermediate “rest” position of the hinge assembly 10 is depicted in
The hinge assembly 10 is movable to a lowered “activated” position via application of a force F downward on the pivoting body 14. In the depicted preferred embodiment, the force F is typically applied via a user stepping on the top surface 24 to depress the treadle. The exact manner of activation can vary, but non-limiting examples of preferred activation techniques include a lever pivoting with the pin 17 to depress a button (mechanical), a different mechanical depression of an activation button, electromechanical, ratiometric, potentiometer, encoder, hydraulic, pneumatic, linear hall effect, magnetic, digital, linear and wireless infra-red and radiofrequency (RF), infrared (IR), photo, optical, inductive, capacitive, resistive, force, inertial and sound. For example,
As shown in the representative depiction of the activated position in
As discussed above, in this embodiment, the front surface 16 transitions upwardly from the apex 22 via a convex upper portion 20 into a partial circumferential surface about the axis A of rotation. It is noteworthy that additional embodiments of the hinge assembly 10 exist with lower portions and/or upper portions with generally flat surfaces that incline to provide the rolling surface for the friction reducing members 38. A key consideration in this embodiment is that the lower portion 18 and upper portion 20 extend at least slightly obliquely relative to one another at the vertex 22 to form the natural intermediate rest position for the friction reducing members 38. The oblique relationship at the vertex 22 can be viewed illustratively with reference to the broken lines in
In this embodiment, the pivoting body 14 can be pivoted from the intermediate rest position (
Like the previously disclosed embodiment, the pivoting body 114 includes an inner track 132 with an intermediate shoulder 134. A plate 136 is slidably received by the track 132 with the shoulder 134 extending into a central opening in the plate 136. The plate includes at least one friction reducing member 138 attached at its rear in a rotatable engagement. In the depicted preferred embodiment, the at least one friction reducing member comprises two bearings attached via a laterally extending pin 139. At least one bias member 142 is maintained within the track 132 between the shoulder 134 and a rear edge 141 of the plate opening 140 to bias the plate rearward (toward the front surface 116 of the base 112 when the hinge is in the intermediate position of
As depicted in
As noted above,
Similar to the earlier embodiment, the hinge assembly 100 is movable to the lowered activated position shown in
In this embodiment of the hinge assembly 100, the pivoting body 114 can also be moved to the raised position shown in
The embodiments of the rolling hinge assembly (10 and 100) disclosed herein provide a wealth of advantages over known hinge assemblies. First, the range of pivoting motion afforded by the rolling hinge assembly allows access to the underside of the pivoting body and otherwise concealed areas of the base for cleaning and other device maintenance. The direction of the bias force being substantially perpendicular or oblique to the movement path of the pivoting body (i.e., indirect biasing forces) provides significantly less mechanical stress and strain on the elements and the system as a whole, as compared to a substantially parallel to the path of movement like with a compression spring underneath the pivoting body (i.e., direct biasing forces). Furthermore, the path of travel of the pivoting body in the rolling hinge assembly is significantly smoother than in known systems, thereby improving the user comfort and experience. Again, although these preferred embodiments are generally described with reference to incorporation of the hinge assembly into a foot activation pedal, the hinge assembly itself is not limited as such and carries significant utility in settings outside of a pedal.
While a preferred embodiment has been set forth for purposes of illustration, the foregoing description should not be deemed a limitation of the invention herein. Accordingly, various modifications, adaptations and alternatives may occur to one skilled in the art without departing from the spirit of the invention and scope of the claimed coverage.