This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2018-001784, filed in Japan on Jan. 10, 2018, the entire contents of which are incorporated herein by reference.
The present invention relates to a rolling method of shaped steel which produces the shaped steel such as, for example, H-shaped steel, T-shaped steel, and I-shaped steel, a production line of the shaped steel, and a production method of the shaped steel.
In a rolling process using a continuous rolling mill, material tension between respective rolling mills is an important element to determine dimensions such as thickness and width of material. It is therefore required to suitably control the tension between rolling mills to keep a product dimension good. In consideration of such circumstances, various techniques each performing tension control between rolling mills (these are also called a rolling stand or a stand) have been invented.
For example, Patent Document 1 discloses a technique of carrying out tension control between respective stands of a continuous rolling mill. Concretely, the control is performed by relating a relationship among a rolling torque, a rolling load, forward tension, and backward tension of respective rolling stands by a linear equation, estimating the forward tension and the backward tension based on measurement values of the rolling torque and the rolling load, and setting the estimated values as target values in Patent Document 1.
For example, Patent Document 2 discloses a technique of performing speed control by storing current of a roll driving motor when a material to be rolled is bitten into a reference rolling mill to compare with current of the roll driving motor when the material to be rolled is bitten into a next rolling mill in a continuous rolling mill having two or more rolling mills.
For example, Patent Document 3 discloses a technique of performing control of tension between respective stands by detecting only a torque fluctuation due to forward tension between a plurality of stands of a tandem rolling mill. Concretely, Patent Document 3 discloses a constitution where a no-tension torque of each arbitrary stand is found based on a rolling torque under a state where a material to be rolled is not bitten into a downstream side stand and a rolling torque of an upstream side stand at that timing at an arbitrary stand.
[Patent Document 1] Japanese Laid-open Patent Publication No. 2008-183594
[Patent Document 2] Japanese Patent Publication No. S53-34586
[Patent Document 3] Japanese Patent Publication No. S61-3564
In a continuous rolling mill formed of a plurality of rolling mills, it is essential to control tension between stands (rolling mills), but according to the technique described in Patent Document 1, it is necessary to previously find the linear equation because the tension between stands is estimated from the linear equation, and creation of the linear equation based on wide range of experiments and numerical analysis is required.
Besides, the technique described in Patent Document 2 assumes that the tension between the reference rolling mill and a subsequent rolling mill can be controlled into a no-tension state before the material to be rolled is bitten into the subsequent stand (next rolling mill), and there is a possibility that the technique is not applicable when a distance between the stands becomes short.
It is considered that the technique described in Patent Document 3 assumes that a total sum of the rolling torques is constant regardless of tension, and when there is an error in this assumption, the error affects on the tension control between stands resulting in that the tension control with high accuracy is impossible. Further, the technique of Patent Document 3 is invented basically on an assumption of rolling of wire materials or steel sheets, and some error may occur when it is applied to shaped steel which is rolled by using a universal rolling mill. Hereinafter, reasons thereof will be shortly explained in [0011] to [0016].
In Patent Document 3, the tension control between stands of the tandem rolling mill is performed by using Expressions (1), (2) described below.
It is considered that the above expression assumes that the total sum of the rolling torques at all stands is constant regardless of the tension. A case when the number of all stands is three (a first stand to a third stand) is considered as an example. Relationships expressed in Expressions (A1), (A2) described below are derived based on Expressions (1), (2) regarding a rolling torque G at each stand.
Though these Expressions (A1), (A2) express relationships on the assumption that a total rolling torque of the total stand is constant regardless of a tension state, the total rolling torque changes in rolling of shaped steel such as, for example, H-shaped steel because a shape of a material to be rolled in a cross-section changes due to tension between stands. Concretely, there are reductions by a horizontal roll side surface and a vertical roll peripheral surface in universal rolling of shaped steel, and since different frictional forces act between the horizontal roll side surface and the vertical roll peripheral surface depending on positions, and the total rolling torque fluctuates in some cases when a dimension of the material to be rolled changes due to the tension between stands. Accordingly, it is reasonable to express the relationship between the tension and the rolling torque G by Expressions (B1) to (B3) described below each containing influence coefficients. In the following, tension between respective stands is set as tension T, tension between the first and second stands is denoted by T12, tension between the second and third stands is denoted by T23, and A12, A23, B12, B23 each represent the influence coefficient between the respective stands.
[Mathematical Expression 3]
G1=G10−A12·T12 (B1)
G2=G20+B12·T12−A23·T23 (B2)
G3=G30+B23·T23 (B3)
In Expressions (B1) to (B3), the relationships expressed in Expressions (A1), (A2) are satisfied when A12=B12, A23=B23, but the relationships of A12=B12, A23=B23 are not satisfied in some cases when the total rolling torque is not constant in the rolling of the shaped steel as stated above.
When Expression (A1) and Expressions (B1), (B2) are compared, Expression (B4) described below is derived by modifying Expressions (B1), (B2) at a timing before the material to be rolled is bitten into the third stand (that is, T23=0).
Expression (A1) and Expression (B4) which are the expressions to derive a second stand rolling torque G20 when the second stand is in no-tension are described together, further Expression (B4) is modified into Expression (B4)′ to be compared.
When the tension control in the rolling of the shaped steel is performed by using Expressions (1), (2) described in Patent Document 3 based on the comparison between Expression (A1) and Expression (B4) or between Expression (A1) and Expression (B4)′, it can be seen that an error of (B12/A12−1)(G1*−G10)=−(A12−B12)T12 is contained.
The error becomes large as the tension between stands T12 is larger. In the rolling using a general rolling mill train, the second stand rolling torque G20 in no-tension is excessively figured out when A12>B12, and the second stand rolling torque G20 in no-tension is figured out too small when A12<B12 because the tension is set to be applied (that is, T12>0) to prevent poor material passage at a biting time.
Here, the numerical analysis showing that the total rolling torque is not constant when the shaped steel is rolled is explained with reference to
It is estimated that a shape of the material to be rolled changes due to the tension between stands, there are the reductions by the horizontal roll side surface and the vertical roll peripheral surface in the rolling of the shaped steel, and the total rolling torque fluctuates because different frictional forces act between the horizontal roll side surface and the vertical roll peripheral surface and the material to be rolled depending on positions as it can be seen from the numerical analysis result as stated above.
In the continuous rolling equipment where energy-saving and cost-saving are demanded, distances between stands of a plurality of stands are shortened in some cases to downsize the equipment. When the distance between stands is shortened in the tandem rolling, there is a possibility that a state where the material to be rolled is bitten into a downstream stand before upstream rolling stands are controlled into a no-tension state is generated, resulting in that the conventional art as described above cannot be applied as the tension control technique. For example, there is a possibility that the tension control does not make it in time before the material to be rolled is bitten into the downstream stand when the distance between stands is 1.5 m or less under conditions where recovery from lowering of the peripheral velocity just after the biting into each rolling stand (what is called an impact drop) is approximately 0.5 seconds and a biting speed of each rolling stand is 3 m/s.
In consideration of the above circumstances, an object of the present invention is to provide a rolling method of shaped steel capable of controlling tension between stands with high accuracy by using a simple control system without using table values or the like by each rolling condition even under a condition that a distance between stands is short when rolling of the shaped steel is carried out by using a continuous rolling mill formed of three pieces or more of rolling mills in a tandem state, and improving stability of material passage and accuracy of product dimension, a production line of the shaped steel, and a production method of the shaped steel.
To achieve the above-stated object, according to the present invention, there is provided a rolling method of shaped steel which carries out reduction between a horizontal roll side surface and a vertical roll peripheral surface by using one piece or more of rolling mill when tandem rolling is carried out in a rolling mill train formed of n-pieces of rolling mills of at least three pieces or more, the rolling method including: a first control step of fixing the peripheral velocity of a rolling mill Ri of the rolling mill train after a material to be rolled is bitten into the rolling mill Ri and before the material to be rolled is bitten into a rolling mill Ri+1 positioning at a downstream side of the rolling mill Ri regarding each rolling mill Ri, storing a rolling torque Gi of the rolling mill Ri at that time as Gi*, and controlling the peripheral velocity of a rolling mill Rn at a most downstream side of the rolling mill train so that a rolling torque Gn−1 of a rolling mill Rn−1 positioning at an upstream side of the rolling mill Rn becomes equal to Gn−1* which is stored as a rolling torque of the rolling mill Rn−1 before the material to be rolled is bitten into the rolling mill Rn, after the material to be rolled is bitten into the rolling mill Rn; and a second control step of storing a rolling torque Gn** of the rolling mill Rn after the first control step, subsequently controlling the peripheral velocity of the rolling mill Rn−1 so that a rolling torque Gn−2 of a rolling mill Rn−2 positioning at an upstream side of the rolling mill Rn−1 becomes equal to Gn−2* which is stored as a rolling torque of the rolling mill Rn−2 before the material to be rolled is bitten into the rolling mill Rn−1, and controlling the peripheral velocity of the rolling mill Rn so that the rolling torque Gn of the rolling mill Rn becomes equal to the stored rolling torque Gn**, wherein the second control step is applied to all of the respective rolling mills Ri, and the peripheral velocity of each rolling mill Ri of the rolling mill train is controlled so that a rolling torque G1 of a most upstream rolling mill R1 becomes equal to G1* which is stored as the rolling torque of the rolling mill R1 before the material to be rolled is bitten into a rolling mill R2 positioning at a downstream side of the rolling mill R1. Note that i is an arbitrary integer number from 1 to n, and n is an integer number of 3 or more.
The control may be performed by using a torque arm coefficient (G/P) which is a value where a rolling torque of each rolling mill is divided by a rolling load of the rolling mill in place of a value of the rolling torque of each rolling mill of the rolling mill train.
The rolling may be carried out by fixing a ratio of the peripheral velocity of respective rolling mills Ri after all of the peripheral velocity of the respective rolling mills Ri of the rolling mill train are controlled.
A rolling speed of the rolling mill Rn at the most downstream side of the rolling mill train may be increased to a desired speed under a state where the ratio of the peripheral velocity of the respective rolling mills Ri is fixed.
According to another aspect of the present invention, there is provided a production line of shaped steel having a constitution where a rolling mill train formed of n-pieces of rolling mills of at least three-pieces or more and at least one piece or more of rolling mills or a rolling mill train are tandem-arranged in this order, and carrying out reduction between a horizontal roll side surface and a vertical roll peripheral surface by using one piece or more of rolling mill, in the production line, no-tension control of a material to be rolled is performed in the upstream rolling mill train, the upstream rolling mill train and the downstream rolling mills or rolling mill train are arranged under a state having sufficient distance for the material to be rolled to be bitten into the downstream rolling mills or rolling mill train after the no-tension control is completed, and the rolling method of the shaped steel described above is independently performed at the upstream rolling mill train and the downstream rolling mills or rolling mill train.
According to the present invention, there is provided a production method of shaped steel produced by carrying out reduction between a horizontal roll side surface and a vertical roll peripheral surface, the production method including: a first control step of fixing the peripheral velocity of a rolling mill Ri after a material to be rolled is bitten into the rolling mill Ri and before the material to be rolled is bitten into a rolling mill Ri+1 positioning at a downstream side of the rolling mill Ri regarding each rolling mill Ri in a rolling mill train formed of n-pieces of rolling mills of at least three pieces or more and storing a rolling torque Gi of the rolling mill Ri at that time as Gi*, and controlling the peripheral velocity of a most downstream rolling mill Rn of the rolling mill train after the material to be rolled is bitten into the rolling mill Rn so that a rolling torque Gn−1 of a rolling mill Rn−1 positioning at an upstream side of the rolling mill Rn becomes equal to Gn−1* which is stored as a rolling torque of the rolling mill Rn−1 before the material to be rolled is bitten into the rolling mill Rn; and a second control step of storing a rolling torque Gn** of the rolling mill Rn after the first control step, subsequently controlling the peripheral velocity of the rolling mill Rn−1 so that a rolling torque Gn−2 of a rolling mill Rn−2 positioning at an upstream side of the rolling mill Rn−1 becomes equal to Gn−2* stored as a rolling torque of the rolling mill Rn−2 before the material to be rolled is bitten into the rolling mill Rn−1, and controlling the peripheral velocity of the rolling mill Rn so that a rolling torque Gn of the rolling mill Rn becomes equal to the stored rolling torque Gn**, wherein the shaped steel is produced by applying the second control step to all of the respective rolling mills Ri, and controlling the peripheral velocity of each rolling mill Ri of the rolling mill train so that a rolling torque G1 of a most upstream rolling mill R1 becomes equal to G1* which is stored as the rolling torque of the rolling mill R1 before the material to be rolled is bitten into a rolling mill R2 positioning at a downstream side of the rolling mill R1.
According to the present invention, it becomes possible to enable stabilization of material passage and improvement in production dimension accuracy by controlling tension between stands with high accuracy by using a simple control system without using table values or the like by each rolling condition even under a condition where a distance between stands is short when shaped steel is rolled by using a continuous rolling mill formed of three pieces or more of rolling mills in a tandem state.
Hereinafter, embodiments of the present invention are explained with reference to the drawings. Note that in this description and the drawings, components having substantially the same functional configurations are denoted by the same numerals to omit duplicated explanation. In this description, a universal rolling mill and an edger rolling mill used when an H-shaped steel product is produced are illustrated as an example of the rolling mill forming a continuous rolling mill, but an application range of the present invention is not limited thereto. Besides, the “universal rolling mill” in this description indicates a rolling mill which carries out rolling accompanied by large extension at a shaped steel rolling time by using a horizontal roll and a vertical roll, and the “edger rolling” indicates a rolling mill which carries out extremely soft rolling by being used together with the universal rolling mill, and these rolling mills are sometimes called a “rolling stand” or just a “stand” in this description.
Outline of Production Line and Conventional Point of Issue
As illustrated in
In the production line L illustrated in
An example of a continuous rolling mill train carrying out rolling of a material to be rolled in a tandem state includes a constitution of the first intermediate universal rolling mill 5-the edger rolling mill 9-the second intermediate universal rolling mill 6 as stated above. In the rolling mill train having the constitution where a plurality of rolling stands are continuously arranged, when shaped steel is rolled as the material to be rolled S, tension control between rolling stands using a looper (tension control device) which is used when a steel strip is rolled or the like is difficult because stiffness of the material to be rolled is large. Besides, it has been general when the shaped steel is rolled to set the peripheral velocity so that tension between stands tends to be drawn at a biting time to secure stable material passage by preventing poor material passage such as turning up of the material to be rolled between the rolling stands. That is, it is required to suitably control the tension between stands after the material to be rolled is bitten to keep a product dimension good in the rolling of the shaped steel.
Further, a distance between stands of the plurality of stands is sometimes set to be short aiming at energy-saving, cost-saving, and downsizing of equipment in the continuous rolling mill train. However, if the distance between stands is shortened when the tandem rolling of the shaped steel is carried out, there is a possibility that the material to be rolled is bitten into a downstream stand before the tension between rolling stands at an upstream side is controlled into a no-tension state, resulting in that the conventional control to make the tension between stands tend to be drawn cannot be stably performed.
In consideration of such circumstances, there has been demanded a technique capable of controlling the tension between stands with high accuracy even in a constitution where the distance between stands is short, and enabling stable material passage, and improvement in product dimension accuracy in the continuous rolling mill train carrying out the tandem rolling of the shaped steel.
In the production line L illustrated in
First, the tension control when the distance between stands is sufficiently long in the rolling mill train 30 formed of three pieces of rolling mills R1-R2-R3 is explained. Here, the constitution where “the distance between stands is sufficiently long” indicates that there is a sufficient distance to carry out and stabilize the no-tension control of the material to be rolled S between stands.
Next, in the rolling mill train 30 formed of the three pieces of rolling mills R1-R2-R3, a case when the conventional tension control is applied to the constitution where the distance between stands is extremely short is explained. Here, “the constitution where the distance between stands is extremely short” indicates a constitution where the material to be rolled S is bitten into a downstream stand before the tension between upstream rolling stands is controlled into the no-tension state.
As it has been explained with reference to
In consideration of the above-stated problem, the present inventors invented a tension control method and a rolling method using the tension control method of fixing the peripheral velocity under a state where forward tension is zero (before the material to be rolled S is bitten into a downstream rolling mill), and sequentially setting the tension between stands to be zero by tracing back after the material to be rolled S is bitten into all of the rolling mills to be objects when tension control is performed in a rolling mill train formed of a plurality of rolling mills. Hereinafter, the rolling method according to the present invention is explained.
Rolling Method and Tension Control According to the Present Invention
Here, a case is explained when a tension control technique according to the present invention is applied to the constitution where the distance between stands is extremely short in the rolling mill train 30 formed of the three pieces of rolling mills R1-R2-R3. The tension control technique according to the present invention is applicable to a case when tandem rolling is carried out in a rolling mill train formed of an arbitrary n-pieces (n is an arbitrary integer number of three or more) of rolling mills, and here, it is explained by using the rolling mill train 30 formed of the three pieces of rolling mills R1-R2-R3 to simplify the explanation.
As mentioned above, the tension control is performed with high accuracy between respective rolling stands (between R1-R2 and between R2-R3) and it becomes possible to carry out the rolling while keeping the no-tension state by applying the tension control method explained by 1) to 6) with reference to
In the present embodiment, table values or the like by each rolling condition are not used, the rolling torques which can be measured are stored, and the tension control over the whole length of the rolling mill train 30 formed of R1-R2-R3 can be performed with high accuracy by using a simple control system.
Application to Rolling Mill Train Formed of Arbitrary Plurality of Mills
In the explanation with reference to
The first control step in the above-stated tension control method is a step of controlling the peripheral velocity of the rolling mill Rn so that Gn−1=Gn−1*, and it is an independent control step of Rn. Besides, the second control step is an interlocking control step where the peripheral velocity of the rolling mill Ri is controlled so that Gi=Gi*, and the peripheral velocity is controlled so that Gk=Gk** (k=i+1 to n) is kept for the rolling mill Rk at a downstream side of the rolling mill Ri. The tension state among all rolling mills can be controlled by sequentially applying this second control step from the rolling mill Rn−1 toward the upstream side.
It becomes possible to perform the tension control so that the tensions between respective rolling mills become the no-tension state over the whole of the rolling mill train by sequentially performing the tension control so as to trace back toward the upstream side after the material to be rolled is bitten into the most downstream rolling mill Rn to finally control up to the most upstream rolling mill R1.
One example of the embodiment of the present invention has been explained above, but the present invention is not limited to the illustrated embodiments. It should be understood that various changes and modifications are readily apparent to those skilled in the art within the scope of the spirit as set forth in claims, and those should also be covered by the technical scope of the present invention.
In the rolling method according to the present invention explained in the above embodiments, temperature change at the rolling time of the material to be rolled S is not particularly mentioned. However, when a dimension of the material to be rolled S is long in a longitudinal direction, there is a possibility that the temperature of the material to be rolled S changes with time and the rolling torque of each rolling mill fluctuates in accordance with the temperature change when tandem rolling is carried out with a rolling mill train formed of a plurality of rolling mills such as, for example, R1-R2-R3. There is a possibility that error in accordance with the fluctuation may occur if the tension control method is applied without taking the fluctuation of the rolling torque due to the temperature change into consideration.
In consideration of such circumstances, a torque arm coefficient (G/P) being a value where a rolling torque (G) is divided by load (P) may be used in place of a value of the rolling torque (G) when the tension control technique described in the above embodiment is applied. It is possible to exclude an effect of the rolling torque change in accordance with the temperature change of the material to be rolled S and perform the control of the tension between stands by performing the tension control method according to the present invention by using the torque arm coefficient (G/P) instead of the rolling torque.
When mill rigidity of the rolling mill train is sufficiently large with respect to the temperature change and a dimensional change of a whole length of the rolling mill train is small when the no-tension state (stable state) in the rolling mill train is enabled by the rolling method explained in the above embodiment, a ratio of the peripheral velocity of the respective rolling mills under the stable state may be fixed. For example, when the rolling speed is increased after the stable state, the rolling speed of the whole of the rolling mill train is necessary to be increased. At this time, the no-tension state (stable state) can be kept by increasing the speed under the state where the fixed ratio of the peripheral velocity is kept as it is. At this time, the most downstream rolling mill at the rolling downstream is set to be a desired speed, and the rolling speeds of other rolling mills may be defined such that the ratio of the peripheral velocity becomes as it is in accordance with the rolling speed of the most downstream rolling mill.
Modification Example of the Present Invention
When tandem rolling with a total reduction ratio of 40% and a rolling speed on a rolling mill train exit side of 4.0 m/s was performed at a rolling mill train formed of four mills (R1 to R4 from an upstream side) with each distance between the rolling mills of 2.0 m, there were compared a case when tension between stands was controlled by using the present invention (Example) and a case when it was controlled by using the conventional arts (Comparative Examples 1, 2).
In Comparative Example 1, the technique disclosed in Patent Document 2 (Japanese Patent Publication No. S53-34586) was used as the conventional art, the rolling torque was stored at 0.1 seconds before biting into a downstream stand, and the peripheral velocity was controlled so that the rolling torque became a value which was stored before the biting into the downstream stand after 0.5 seconds have passed since the biting into the downstream stand. Here, a reason why the timing when the rolling torque was stored was set at 0.1 seconds before the biting into the downstream stand was that a rolling speed was estimated from a distance between stands and a roll speed and an estimation error was taken into consideration to estimate the time required for the material to be rolled to be bitten into the downstream stand, to avoid that the storing timing of the rolling torque was after the biting into the downstream stand. A reason why the start of the control was set as 0.5 seconds after the biting into the downstream stand is that it was the time necessary to avoid a transient state such as recovery from lowering of the peripheral velocity due to the biting (impact drop).
Besides, in Comparative Example 2, the technique disclosed in Patent Document 3 (Japanese Patent Publication No. S61-3564) was used as the conventional art, arithmetic operation of a no-tension torque Gj0 of a stand was performed at 0.1 seconds before biting into a downstream stand, and control was performed so that tension between stands becomes zero after a material to be rolled was bitten into all of the stands. Here, a reason why the arithmetic operation timing of the no-tension torque Gj0 was set at 0.1 seconds before the biting into the downstream stand was that a rolling speed was estimated from a distance between stands and a roll speed and an estimation error was taken into consideration to estimate the time required for the material to be rolled to be bitten into the downstream stand, to avoid that the storing timing of the rolling torque was after the biting into the downstream stand.
When the present invention was applied (Example), the rolling without turning up of the material to be rolled was possible. On the other hand, in Comparative Example 1, there were only 0.07 seconds to perform the tension control of R1-R2 until the rolling torque of R2 was stored, and the rolling torque G1 of R1 could not be stabilized into a value which was stored before biting into R2. Further, regarding R3, the storing timing of the rolling torque was overlapped with the transient state after biting, and the material to be rolled was bitten into R4 without controlling the tension between R2-R3. As a result, significant comparative force was generated between R3-R4, resulting in that the material to be rolled was turned up between stands.
In Comparative Example 2, though a steady portion could be rolled without occurrence of turning up or the like, the rolling torque of R3 decreased rapidly just after ejection from R2, then a control command to increase the speed of R3 was issued, resulting in that the material to be rolled was turned up between R3-R4.
The present invention is applicable to a rolling method of shaped steel which produces the shaped steel such as, for example, H-shaped steel, T-shaped steel, or I-shaped steel, a production line of the shaped steel, and a production method of the shaped steel.
Number | Date | Country | Kind |
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2018-001784 | Jan 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/048177 | 12/27/2018 | WO | 00 |