This application relates generally to industrial gear couplings and to a rolling mill drive arrangement and, more particularly, to a gear spindle coupling configuration for a rolling mill drive.
Certain drive arrangements, such as rolling mill drives, utilize gear spindle couplings to drive the work roll. In one known arrangement, a rolling mill gear spindle coupling has a roll end hub gear with crowned gear teeth and an involute profile, and a roll end ring gear that includes gear teeth that have planar flanks. In this known arrangement, the rotational center point of the hub gear can also move slightly axially (i.e., left to right in the
It would be desirable to provide a gear spindle coupling with better performance characteristics, such as loading capability.
A. In one aspect, a gear spindle coupling includes a spindle shaft having a driven end and a drive end, the drive end operatively connected to drive a hub gear that is located within a ring gear. The ring gear has an external diameter of at least 200 mm and an internal diameter of at least 100 mm, and the ring gear is of a steel material. The ring gear has a plurality of inwardly extending ring gear teeth. The hub gear is sized to fit within the ring gear and has a plurality of outwardly extending hub gear teeth, each of which is disposed between an adjacent pair of ring gear teeth. Each of the ring gear teeth includes oppositely facing flanks that are each crowned, and each of the hub gear teeth includes oppositely facing flanks that are each crowned.
B. The gear spindle coupling of paragraph A, wherein each of the ring gear teeth includes oppositely facing flanks that are of concave curved profile, and wherein each of the hub gear teeth includes oppositely facing flanks that are of convex curved profile.
C. The gear spindle coupling of paragraph B where the concave curved profile is defined by a first radius and the convex curved profile is defined by a second radius, wherein the first radius is substantially the same as the second radius.
D. The gear spindle coupling of any paragraphs A, B or C wherein a shape of the crown on each flank of each ring gear tooth is defined by a third radius and a shape of the crown on each flank of each hub gear tooth is defined by a fourth radius, wherein the third radius is substantially the same as the fourth radius.
E. The gear spindle coupling of any of paragraph A through D, wherein the steel material of the ring gear, at least on oppositely facing flanks of each of the ring gear teeth, has a surface hardness of at least 50 HRC, such as at least 55 HRC.
F. The gear spindle coupling of any of paragraphs A through E, including a spherical thrust plate located at a first side of the ring gear, and a spherical retainer located at a second side of the ring gear. Wherein the hub gear is formed with a first part spherical surface portion on the first side and a second part spherical surface portion on the second side, wherein the first part spherical surface portion engages a part spherical surface portion on the spherical thrust plate, wherein the second part spherical surface portion engages a part spherical surface portion on the spherical retainer.
G. The gear spindle coupling of paragraph F, further comprising: a seal package disposed on a spindle shaft side of the spherical retainer; and a ring plate at an external side of the seal package, the ring plate secured to the ring gear by a plurality of bolts that pass through aligned openings in the seal package, the spherical retainer and the ring gear.
H. The gear spindle coupling of any of paragraphs A through G, wherein the ring gear has an external diameter of at least 400 mm and an internal diameter of at least 200 mm.
I. The gear spindle coupling of any of paragraphs A through H, wherein the ring gear has a weight of at least forty kilograms.
The features of any of paragraphs A through I above could likewise be incorporated into another type of gear coupling that does not include the spindle shaft specified in paragraph A.
J. In another aspect, a gear spindle coupling, comprises: a spindle shaft having a driven end and a drive end, the drive end operatively connected to drive a hub gear that is located within a ring gear; wherein the ring gear has a plurality of inwardly extending ring gear teeth; wherein the hub gear is sized to fit within the ring gear and has a plurality of outwardly extending hub gear teeth, each of which is disposed between an adjacent pair of ring gear teeth; wherein each of the ring gear teeth includes oppositely facing flanks that are each crowned; wherein each of the hub gear teeth includes oppositely facing flanks the are each crowned; wherein the hub gear includes a rotational center point that is axially fixed.
K. The gear spindle coupling of paragraph J, wherein each of the ring gear teeth includes oppositely facing flanks that are of concave arcuate profile; wherein each of the hub gear teeth includes oppositely facing flanks that are of convex arcuate profile.
L. The gear spindle coupling of paragraph J or K, wherein a shape of the crown on each flank of each ring gear tooth is defined by a first radius and a shape of the crown on each flank of each hub gear tooth is defined by a second radius, wherein the first radius is substantially the same as the second radius.
The features of any of paragraphs J through L above could likewise be incorporated into another type of gear coupling that does not include the spindle shaft specified in paragraph J.
M. In a further aspect, a gear coupling, comprises: a hub gear that is located within a ring gear; wherein the ring gear has an external diameter of at least 200 mm and an internal diameter of at least 100 mm, and the ring gear is of a steel material; wherein the ring gear has a plurality of inwardly extending ring gear teeth; wherein the hub gear is sized to fit within the ring gear and has a plurality of outwardly extending hub gear teeth, each of which is disposed between an adjacent pair of ring gear teeth; wherein each of the ring gear teeth includes oppositely facing flanks that are each crowned; wherein each of the hub gear teeth includes oppositely facing flanks the are each crowned.
N. The gear coupling of paragraph M, wherein each of the ring gear teeth includes oppositely facing flanks that are of concave arcuate profile; wherein each of the hub gear teeth includes oppositely facing flanks that are of convex arcuate profile.
O. The gear coupling of paragraph M or N, wherein a shape of the crown on each flank of each ring gear tooth is defined by a first radius and a shape of the crown on each flank of each hub gear tooth is defined by a second radius, wherein the first radius is substantially the same as the second radius.
P. The gear coupling of any of paragraphs M through O, wherein the steel material of the ring gear, at least on oppositely facing flanks of each of the ring gear teeth, has a surface hardness of at least 50 HRC.
Q. The gear coupling of any of paragraphs M through P, further comprising: a spherical thrust plate located at a first side of the ring gear; a spherical retainer located at a second side of the ring gear; wherein the hub gear is formed with a first part spherical surface portion on the first side and a second part spherical surface portion on the second side, wherein the first part spherical surface portion engages a part spherical surface portion on the spherical thrust plate, wherein the second part spherical surface portion engages a part spherical surface portion on the spherical retainer.
R. The gear coupling of paragraph Q further comprising: a seal package disposed on a spindle shaft side of the spherical retainer; and a ring plate at an external side of the seal package, the ring plate secured to the ring gear by a plurality of bolts that pass through aligned openings in the seal package, the spherical retainer and the ring gear.
S. The gear coupling of any of paragraphs M through R, wherein the ring gear has an external diameter of at least 400 mm and an internal diameter of at least 200 mm.
T. The gear coupling of any of paragraphs M through S, wherein the ring gear has a weight of at least forty kilograms.
U. In yet another aspect, a gear spindle coupling includes a spindle shaft having a driven end and a drive end, the drive end operatively connected to drive a hub gear that is located within a ring gear. The ring gear and hub gear are of a steel material. The ring gear has a plurality of inwardly extending ring gear teeth. The hub gear is sized to fit within the ring gear and has a plurality of outwardly extending hub gear teeth, each of which is disposed between an adjacent pair of ring gear teeth. Each of the ring gear teeth includes oppositely facing flanks that are each crowned, and each of the hub gear teeth includes oppositely facing flanks that are each crowned.
Reference is made to
Referring to
The hub gear 54 includes opposite sides that define outwardly facing surfaces 70 and 72 formed as partial spheres. The spherical retainer 60 defines an inwardly facing surface 74 formed as a partial sphere, and the spherical thrust plate 62 defines and inwardly facing surface 76 formed as a partial sphere. Surfaces 72 and 74 interact, and surfaces 70 and 76 interact, in each case by relative sliding along each other, in a manner that enables the hub gear 54 to rotate slightly within the ring gear 56 during operation to account for variations in position of the work roll being driven, with a rotational center point 78 of the hub gear 54 remaining at a fixed location relative to the ring gear 56. The rotational center point 78 is also located along the center axis 79 of the spindle shaft 50. Potential axial movement of the spindle shaft 50 is accommodated by a centrally disposed spring guide assembly 80 having an end located bearing element 82 with convex bearing surface that is part spherical and that seats against a concave bearing surface of a bearing element 84 seated in the center of the spherical thrust plate 62. This configuration prevents axial movement of the center point 78 out of or along the axial depth of the ring gear 56.
A typical ring gear 56 in the above-described system may have an external diameter D1 of at least 200 mm, such as at least 400 mm or in the range of between about 200 mm and about 1750 mm (such as 400 mm to 1750 mm), an internal diameter D2 (e.g., defined between diametrically opposite gear teeth top lands or defined by an imaginary circle that follows the gear teeth top lands) of at least 100 mm, such as at least 200 mm or in the range of between about 100 mm and about 1350 mm (such as 200 mm to 1350 mm), and an axial or longitudinal depth D3 of at least 200 mm, such as between about 200 mm and about 800 mm, but other variations are possible. Such a ring gear 56 may typically be formed of a steel material having a surface hardness of at least 50 HRC (e.g., at least 55 HRC, such as between 55 HRC and 62 HRC), and may weight have a weight of at least 40 kilograms, such as at least 100 kilograms, at least 200 kilograms or between about 40 kilograms and about 4500 kilograms. The hub gear is sized to achieve fit with the ring gear, and may be formed of similar material with similar hardness.
The hub gear 54 includes outwardly extending gear teeth 90 that engage with and drive against inwardly extending gear teeth 92 of the of the ring gear 56. The spline adaptor 52 is splined to the internal portion of the hub gear 54, and the end of the spindle shaft 50 is splined internally of the spline adapter 52. In this manner, rotation of the spindle shaft 50 causes rotation of the spline adaptor 52, which in turn causes rotation of the hub gear 54, which in turn causes rotation of the ring gear 56, which in turn causes rotation of the roll end casing 59.
In one implementation of the above rolling mill drive, the gear teeth 90 of the hub gear 54 have top land areas 94 that are also curved in at least the axial direction (i.e., left to right or right to left in
The shape of the flanks on each gear tooth can also be important to overall performance of the hub gear to ring gear connection. Two features of the flank shape are generally considered, namely the shape of the flank when moving radially along the height of the tooth and the shape of the flank when moving longitudinally along the length of the tooth. The shape of the flank when moving radially along the height of the tooth is referred to as the flank profile and is considered by taking a cross-section of the tooth along a plane that is orientated perpendicular to the center axis of the gear (e.g., along section plane A-A in
In the preferred implementation of the present gear spindle coupling, as per
In general, crowning, in the context of the gear tooth flanks, results in a gear tooth that is wider at a midpoint 110 along an axis 112 of the gear tooth than at points (e.g., such as 114, 116) near the axial ends of the gear tooth. Thus, at a given radial height along the gear tooth, the width of the gear tooth at that height gradually decreases when moving from the midpoint 110 towards either tooth end.
In the preferred implementation of the present gear spindle coupling, the flanks 96 and 98 (
For the purpose of symmetry, the hub gear and ring gear at the opposite end of the gear spindle coupling will typically have the same configuration as that described above for the roll end.
The axially fixed rotational center point 78, in combination with the above-described preferred shape of hub gear teeth 90 and ring gear teeth 92, provides for improved contact between the hub gear teeth 90 and the ring gear teeth 92.
More specifically, a relative position between the hub gear axis 79 and the ring gear axis 81 (
The preferred configuration of fixed hub gear rotational center point, hub gear teeth flank shape and ring gear teeth flank shape provides an arrangement that is capable of higher loads because it promotes more teeth in contact at higher angles and keeps the stress within material allowable limits.
The ring gear and hub gear are formed of a steel material, more specifically a forged alloy steel, and the teeth may be cut using a form grinder before and after the heat treatment process.
It is to be clearly understood that the above description is intended by way of illustration and example only and is not intended to be taken by way of limitation, and that changes and modifications are possible. For example, while the above arrangement is described primarily in the context of a gear spindle coupling for a rolling mill, uses in other systems are possible. Moreover, the described hub gear and ring gear features could be incorporated into other industrial gear couplings, such as those used for connections between the motor and gear reducer 28 or the gear reducer and pinon assembly 30 in
Number | Date | Country | |
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62750288 | Oct 2018 | US |