The present disclosure relates to a rolling mill facility.
In a rolling mill facility for rolling a steel plate, various devices are used in addition to a rolling mill including a mill roll in order to obtain a product having a desired shape and desired quality. Examples of such a device include a device for measuring the thickness of a steel plate, and a device for heating an edge portion of a steel plate in the plate width direction to suppress an edge crack at the plate edge, for instance.
Patent Document 1 discloses a device disposed on the production line for rolled steel plates, for measuring the thickness profile in the plate width direction of the steel plate. The device includes an X-ray generator which emits X-ray along the thickness direction of the steel plate toward the steel plate and a detector disposed at an opposite side to the X-ray generator across the steel plate, and is configured to measure the thickness profile of the steel plate on the basis of the attenuation amount of X-ray detected by the detector.
Patent Document 2 discloses a heating device disposed on the production line for rolled steel plates, for heating the opposite edge portions in the plate width direction. The heating device includes a pair of inductors disposed so as to sandwich the opposite edge portions in the plate width direction of the steel plate without contact from the opposite sides in the plate width direction, and is configured to inductively heat the opposite edge portions of the steel plate by applying an electric current to the coils of the inductors.
Meanwhile, in a case where both of the function to measure the thickness of the steel plate and the function to heat the plate edge portions are to be realized for a rolling mill facility, providing both of a thickness measurement device and a heating device for the plate edge portions leads to an increase in the installation space. In a case where a device that uses electromagnetic wave as a heating device is employed, it is necessary to ensure a distance between the heating device and the thickness measurement device in order to avoid influence of the electromagnetic wave, which may lead to an increase in the installation space. Furthermore, the space in the vicinity of the rolling mill is limited, and thus it is difficult to install both of the thickness measurement device and the heating device for the plate edge portions in the vicinity of the rolling mill. In this regard, Patent Document 1 and Patent Document 2 consider installing only one of the thickness measurement device or the heating device for the plate edge portions, and does not consider installing both devices for a rolling mill facility.
In view of the above, an object of at least one embodiment of the present invention is to provide a rolling mill facility capable of realizing both of the function to measure the thickness of the steel plate and the function to heat the plate edge portions in a limited space.
According to at least one embodiment of the present invention, a rolling mill facility includes: a support part extending along a plate width direction of a steel plate to be rolled; a thickness measurement part supported by the support part and configured to measure a thickness of the steel plate; and a heating part supported by the support part at positions at both sides across the thickness measurement part in the plate width direction and configured to heat both edge portions of the steel plate.
According to at least one embodiment of the present invention, it is possible to provide a rolling mill facility capable of realizing both of the function to measure the thickness of the steel plate and the function to heat the plate edge portions in a limited space.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
The rolling mill 2 includes at least one rolling mill stand 3 (3A to 3E) each including a pair of mill rolls 4 disposed so as to sandwich the steel plate S from both surface sides. The rolling mill 2 depicted in
The thickness measurement/heating device 10 includes a thickness measurement part 20 for measuring the thickness of the steel plate S and a heating part 26 for heating the opposite edge portions (portions including the opposite edges of the steel plate S in the plate width direction respectively) in the plate width direction of the steel plate S.
The thickness measurement part 20 may be configured to measure the thickness of the center portion of the steel plate S in the plate width direction, or the thickness of the steel plate S at a position corresponding to the center portion in the axial direction of the mill roll 4.
The signal indicating the thickness of the steel plate S measured by the thickness measurement part 20 is sent to a control device (not depicted), and it is possible to control the rolling mill 2 (e.g., control the gap between the mill rolls, for instance) on the basis of the signal. Furthermore, by heating the opposite edge portions in the plate width direction of the steel plate S with the heating part 26, it is possible to suppress an edge crack that occurs at the rolling mill 2.
In some embodiments, the thickness measurement/heating device 10 is disposed in the vicinity of the rolling mill 2 at the upstream side of the rolling mill 2 in the conveyance direction of the steel plate S. In this case, the distance between the thickness measurement/heating device 10 and the rolling mill 2 is short, and thus it is possible to perform rolling before the temperature of the opposite edge portions of the steel plate S heated by the heating part 26 decreases considerably. Thus, it is possible to suppress an edge crack of the steel plate S effectively. In an embodiment, the thickness measurement/heating device 10 is positioned at the downstream side of the conveyance roll 6 positioned most downstream of the plurality of conveyance rolls 6 in the conveyance direction of the steel plate S. That is, in this case, in the conveyance direction, there is no conveyance roll provided between the thickness measurement/heating device 10 and the rolling mill 2.
Next, the thickness measurement/heating device 10 will be described more specifically.
In the above described embodiment, the thickness measurement part 20 and the heating part 26 are arranged along the plate width direction and supported on the single support part 12 extending along the plate width direction, and thus it is possible to obtain a compact device (the thickness measurement/heating device 10) having both of the thickness measurement function and the plate edge heating function. Thus, it is possible to realize both of the function to measure the thickness of the steel plate S and the function to heat the plate edge portions, in a limited space in the vicinity of the rolling mill 2.
In the illustrative embodiment depicted in
In the present specification, the “top-bottom direction” refers to the vertical direction, and “above” and “below” refer to the upper side and the lower side of the vertical direction, respectively. The top-bottom direction (vertical direction) substantially coincides with the thickness direction of the steel plate S to be rolled.
In some embodiments, the thickness measurement part 20 and the heating part 26 are each supported on at least one of the upper frame 12A or the lower frame 12B.
In the above described embodiment, it is possible to appropriately support the thickness measurement part and the heating part with a compact support part including the upper frame and the lower frame extending along the plate width direction, and the side frame connecting the upper frame and the lower frame. Thus, it is possible to obtain a compact device including both of the thickness measuring function and the plate edge heating function.
In some embodiments, the thickness measurement part 20 is configured to measure the thickness of the steel plate S using radiation (e.g., X-ray). In some embodiments, as depicted in
The radiation receiving part 24 is supported on one of the upper frame 12A or the lower frame 12B. The radiation generation part 22 is supported on the other one of the upper frame 12A or the lower frame 12B. In the illustrative embodiment depicted in
The vicinity of the rolling mill 2 including the mill rolls 4 is often a harsh environment where the rolling mill oil and fume scatter in large quantity, the mill rolls vibrate, and it is dark, for instance. In this regard, according to the above embodiment, the thickness measurement part 20 including the radiation generation part 22 and the radiation receiving part 24 and using radiation is used, which makes it possible to appropriately measure the thickness of the steel plate S in the vicinity of the rolling mill 2 under a harsh environment.
In
The thickness measurement/heating device 10 may include a protector for protecting the thickness measurement part 20 from the steel plate S in a case where the steel plate S moves up and down unexpectedly, for instance. The thickness measurement/heating device 10 depicted in
Furthermore, the thickness measurement/heating device 10 may include a cleaner for suppressing or preventing accumulation or adhesion of foreign substances (e.g., metal scales produced from rolling of the steel plate S) to the thickness measurement part 20. The thickness measurement/heating device 10 depicted in
As depicted in
In some embodiments, the heating part 26 includes a pair of heaters 28 (28A, 28B) disposed at opposite sides of the thickness measurement part 20 in the plate width direction. In the illustrative embodiment depicted in
In some embodiments, as depicted in
In the above described embodiment, the heater 28 constituting the heating part 26 is supported on the upper frame 12A, and thus it is possible to provide the heating part 26 so as not to interfere with a member arranged below the steel plate S (e.g., the above described gas injection pipe 18 (cleaner) or the like).
In some embodiments, as depicted in
If, hypothetically, the heating part 26 (the heater 28 or the like) is provided and supported on the upper frame 12A in a region opposite to the side frame 12C across the thickness measurement part 20 in the plate width direction, the distance from the side frame 12C to the heating part 26 extends, and the tip load of the upper frame 12A increases. Thus, it is necessary to increase the strength of the support part 12 by increasing the size of the support part 12, for instance. In this regard, in the above described embodiment, the second heater 28B (heating part 26) disposed at an opposite side to the side frame 12C across the thickness measurement part 20 in the plate width direction is supported on the lower frame 12B, and thus the tip load of the upper frame 12A does not increase. Thus, it is less necessary to increase the strength of the support part 12, which makes it possible to obtain a more compact device.
The heating part 26 may be configured to heat the steel plate S by induction heating. That is, the heater 28 (28A, 28B) may be an induction heating device.
In this case, it is possible to heat the steel plate S rapidly and efficiently by induction heating. Thus, even with a small heating device, it is possible to heat the opposite edge portions (portions including the plate edge Sa of the steel plate S in the plate width direction) of the steel plate S being conveyed at a high speed.
In some embodiments, the heating part 26 is configured to be capable of moving along the plate width direction with respect to the support part 12. In the illustrative embodiment depicted in
Herein,
In the illustrative embodiment depicted in
The screw shaft 32 extends along the plate width direction, and is supported on the lower frame 12B (support part 12) so as to be rotatable via a bearing 36. The motor 34 and the bearing 36 may be housed in a casing 38 fixed to the lower frame 12B (support part 12).
The support box 42 is configured to be movable integrally with the heater 28 along the plate width direction. The support box 42 has a through hole 41 through which the screw shaft 32 is inserted. Furthermore, the support box 42 is configured to be capable of sliding on the surface of the lower frame 12B via a roller 47 (see
With the first position adjustment part 30 having the above configuration, when the screw shaft 32 is rotary driven by the motor 34, the nut 44, the support box 42, and the heater 28 (heating part 26) move integrally along the plate width direction (or along the axial direction of the screw shaft 32) relative to the lower frame 12B. At this time, the movement amount (distance) of the nut 44, the support box 42, and the heater 28 in the plate width direction corresponds to the rotation amount of the screw shaft 32. Thus, by adjusting the rotation amount of the screw shaft 32, it is possible to adjust the position of the heater 28 (heating part 26) in the plate width direction.
In the above described embodiment, the heater 28 (heating part 26) is movable along the plate width direction relative to the support part 12, and thus it is possible to move the heater 28 (heating part 26) in the plate width direction in accordance with the change of the position of the plate edge Sa of the steel plate S in a case where, for instance, the plate width of the steel plate S is changed during operation of the rolling mill facility 1. Thus, it is possible to heat the opposite edge portions of the steel plate S more appropriately.
In some embodiments, the heating part 26 is configured to be capable of moving along the plate width direction at an outer side of the thickness measurement part 20 in the plate width direction. In the present specification, the direction oriented from the plate edge Sa toward the center of the steel plate S in the plate width direction is referred to as the inward direction of the plate width direction, and the direction oriented from the center toward the plate edge Sa of the steel plate S in the plate width direction is referred to as the outward direction of the plate width direction.
In the illustrative embodiment depicted in
In the above described embodiment, the heating part 26 is capable of moving along the plate width direction at the outer side, in the plate width direction, of the thickness measurement part 20 or the protectors 14, 16, and thus the heating part 26 does not interfere with the thickness measurement part 20 or the protectors 14, 16 even if the heating part 26 moves in the plate width direction. Thus, it is possible to suppress damage to devices such as the heating part 26, the thickness measurement part 20, and the protectors 14, 16.
As depicted in
According to the above configuration, the gap 49 is formed between the steel plate S and the heater 28 (heating part 26) with the gap forming member 48, and thus it is easier to maintain the distance between the steel plate S and the heater 28 (heating part 26) in an appropriate range even in a case where the steel plate S moves up and down during operation of the rolling mill facility 1 or in a case where the thickness of the steel plate S is changed, for instance. Thus, it is possible to heat the steel plate S efficiently regardless of the thickness of the steel plate S. It should be noted that the protrusion amount (the above described length G) of the gap forming member 48 from the facing surface 28a is set to a value appropriate for heating the edge portion of the steel plate S in accordance with the type or the like of the heater 28 (heating part).
In some embodiments, the heating part 26 is configured to be capable of moving along the top-bottom direction (or in the thickness direction of the steel plate S) with respect to the support part 12. Alternatively, as depicted in
In the illustrative embodiment depicted in
The heater 28 (heating part 26) is configured to be capable of moving in the top-bottom direction with respect to the support box 42. That is, the heater 28 is movable in the top-bottom direction relative to the lower frame (support part 12). Although not depicted particularly, the support box 42 may have a guide part for guiding the movement of the heater in the top-bottom direction.
The heater 28 has an oblique surface 28b that is oblique with respect to the horizontal plane, at an opposite side to the facing surface 28a facing the steel plate S in the top-bottom direction.
The movable part 51 is in contact with the oblique surface 28b at two or more points at different positions in the top-bottom direction. In the illustrative embodiment depicted in
As the movable part 51 moves along the screw shaft 54 (that is, along the horizontal direction), the contact point of the oblique surface 28b to the movable part 51 changes, and thereby the heater 28 moves in the top-bottom direction. At this time, the movement amount of the heater 28 in the top-bottom direction corresponds to the movement amount of the movable part 51 along the axial direction of the screw shaft 54, and the movement amount of the movable part 51 corresponds to the rotation amount of the screw shaft 54. Thus, by adjusting the rotation amount of the screw shaft 54, it is possible to adjust the position of the heater 28 (heating part 26) in the top-bottom direction.
Alternatively, in some embodiments, the second position adjustment part 50 may include a hydraulic cylinder or a pneumatic cylinder supported on the support part 12 and configured to expand and contract in the top-bottom direction. The hydraulic cylinder or pneumatic cylinder may be disposed on the fixed plate 43 disposed inside the support box 42, and supported on the support part 12 via the fixed plate 43 and the support box 42.
According to the above configuration, it is possible to adjust the position of the heater 28 (heating part 26) in the top-bottom direction with the second position adjustment part 50, and thus it is possible to change the position of the heater 28 (heating part 26) in accordance with the thickness of the steel plate S in a case where the thickness of the steel plate S is changed, for instance. Thus, it is possible to maintain the distance between the steel plate S and the heater 28 (heating part 26) within an appropriate range. Thus, it is possible to heat the steel plate S efficiently regardless of the thickness of the steel plate S.
Furthermore, in the illustrative embodiment depicted in
For instance,
In some embodiments, the thickness measurement/heating device 10 includes a shock absorbing part 80 for reducing the force that the gap forming member 48 receives from the steel plate S. For instance, in the illustrative embodiment depicted in
According to the above embodiment, the shock absorbing part 80 reduces the force that the gap forming member 48 receives from the steel plate S. Thus, even in a case where a force is applied to the members disposed between the steel plate S and the support part 12 (e.g., the constituent members of the first position adjustment part 30 or the second position adjustment part 50 described above) due to oscillation or the like of the steel plate S, the force acting on the members is less likely to be excessive. Accordingly, it is possible to suppress damage to the equipment.
Hereinafter, a rolling mill facility according to some embodiments will be described briefly.
(1) According to at least one embodiment of the present invention, a rolling mill facility includes: a support part extending along a plate width direction of a steel plate to be rolled; a thickness measurement part supported by the support part and configured to measure a thickness of the steel plate; and a heating part supported by the support part at positions at both sides across the thickness measurement part in the plate width direction and configured to heat both edge portions of the steel plate.
According to the above configuration (1), the thickness measurement part and the heating part are arranged in the plate width direction and supported on the single support part extending along the plate width direction, and thus it is possible to obtain a compact device having both of the thickness measurement function and the plate edge heating function. Thus, it is possible to realize both of the function to measure the thickness of the steel plate and the function to heat the plate edge portions, in a limited space in the vicinity of the rolling mill.
(2) In some embodiments, in the above configuration (1), the heating part is configured to heat the steel plate by induction heating.
According to the above configuration (2), it is possible to heat the steel plate rapidly and efficiently by induction heating. Thus, even with a small heating device, it is possible to appropriately heat the opposite edge portions of the steel plate being conveyed at a high speed.
(3) In some embodiments, in the above configuration (1) or (2), the support part includes: an upper frame disposed above the steel plate and extending along the plate width direction; a lower frame disposed so as to face the upper frame across the steel plate and extending along the plate width direction; and a side frame extending along a top-bottom direction and connecting an end portion of the upper frame and an end portion of the lower frame. The thickness measurement part and the heating part are each supported on at least one of the upper frame or the lower frame.
According to the above configuration (3), it is possible to appropriately support the thickness measurement part and the heating part with a compact support part including the upper frame and the lower frame extending along the plate width direction, and the side frame connecting the upper frame and the lower frame. Thus, it is possible to obtain a compact device including both of the thickness measuring function and the plate edge heating function.
(4) In some embodiments, in the above configuration (3), the thickness measurement part includes: a radiation receiving part supported on one of the upper frame or the lower frame, and; a radiation generation part disposed at an opposite side to the radiation receiving part across the steel plate in a thickness direction of the steel plate and supported on the other one of the upper frame or the lower frame, the radiation generation part being configured to generate radiation which radiates toward the radiation receiving part.
The vicinity of a rolling mill including mill rolls is often a harsh environment where rolling mill oil and fume scatter in large quantity, the mill rolls vibrate, and it is dark, for instance. In this regard, according to the above configuration (4), the thickness measurement part includes the radiation generation part and the radiation receiving part and uses radiation, which makes it possible to appropriately measure the thickness of the steel plate in the vicinity of the rolling mill under a harsh environment.
(5) In some embodiments, in the above configuration (3) or (4), the heating part includes a heater supported on the upper frame.
According to the above configuration (5), the heating part is supported on the upper frame, and thus it is possible to provide the heating part so as not to interfere with a member (e.g., pipe) arranged below the steel plate.
(6) In some embodiments, in any one of the above configurations (3) to (5), the heating part includes a heater disposed at an opposite side to the side frame across the thickness measurement part in the plate width direction and supported on the lower frame.
If, hypothetically, the heating part is provided and supported on the upper frame in a region opposite to the side frame across the thickness measurement part in the plate width direction, the distance from the side frame to the heating part extends, and the tip load of the upper frame increases. Thus, it is necessary to increase the strength of the support part by increasing the size of the support part, for instance. In this regard, according to the above configuration (6), the heater disposed at an opposite side to the side frame across the thickness measurement part in the plate width direction is supported on the lower frame, and thus the tip load of the upper frame does not increase. Thus, it is less necessary to increase the strength of the support part, which makes it possible to obtain a more compact device.
(7) In some embodiments, in any one of the above configurations (1) to (6), the heating part is configured to be movable along the plate width direction with respect to the support part.
According to the above configuration (7), the heating part is capable of moving along the plate width direction relative to the support part, and thus it is possible to change the position of the heating part in accordance with the change of the position of the plate edge of the steel plate in a case where, for instance, the plate width of the steel plate is changed. Thus, it is possible to heat the opposite edge portions of the steel plate more appropriately.
(8) In some embodiments, in the above configuration (7), the heating part is configured to move along the plate width direction at an outer side of the thickness measurement part in the plate width direction.
According to the above configuration (8), the heating part is capable of moving along the plate width direction at the outer side, in the plate width direction, of the thickness measurement part, and thus the heating part does not interfere with the thickness measurement part even if the heating part moves. Thus, it is possible to suppress damage to devices such as the heating part and the thickness measurement part.
(9) In some embodiments, in any one of the above configurations (1) to (8), the rolling mill facility includes a gap forming member for forming a gap between the steel plate and the heating part in a thickness direction of the steel plate.
According to the above configuration (9), a gap is formed between the steel plate and the heating part with the gap forming member, and thus it is easier to maintain the distance between the steel plate and the heating part in an appropriate range. Thus, it is possible to heat the steel plate efficiently regardless of the thickness of the steel plate.
(10) In some embodiments, in the above configuration (9), the gap forming member is disposed so as to protrude, in a direction toward the steel plate in the thickness direction of the steel plate, from a facing surface of the heating part which faces the steel plate.
According to the above configuration (10), the gap forming member is disposed so as to protrude toward the steel plate from the facing surface of the heating part, and thus it is possible to form a gap between the steel plate and the heating part appropriately with the gap forming member. Thus, it is possible to heat the steel plate efficiently regardless of the thickness of the steel plate.
(11) In some embodiments, in the above configuration (9) or (10), the rolling mill facility includes a shock absorbing part for reducing a force which the gap forming member receives from the steel plate.
According to the above configuration (11), the shock absorbing part reduces the force that the gap forming member receives from the steel plate. Thus, even in a case where a force is applied to the member disposed between the steel plate and the support part due to oscillation or the like of the steel plate, the force applied to the member is less likely to be excessive. Accordingly, it is possible to suppress damage to the equipment.
(12) In some embodiments, in any one of the above configurations (1) to (11), the rolling mill facility includes a position adjustment part configured to adjust a position of the heating part in a top-bottom direction.
According to the above configuration (12), it is possible to adjust the position of the heating part in the top-bottom direction, and it is possible to maintain the distance between the steel plate and the heating part within an appropriate range by changing the position of the heating part in accordance with the thickness of the steel plate in a case where the thickness of the steel plate is changed, for instance. Thus, it is possible to heat the steel plate efficiently regardless of the thickness of the steel plate.
(13) In some embodiments, in any one of the above configurations (1) to (12), the rolling mill facility includes a mill roll for rolling the steel plate, positioned at a downstream side of the thickness measurement part and the heating part in a conveyance direction of the steel plate.
According to the above configuration (13), the thickness measurement part and the heating part are arranged in the plate width direction and supported on a single support part extending along the plate width direction, and thus it is possible to obtain a compact device having both of the thickness measurement function and the plate edge heating function. Thus, it is possible to realize both of the function to measure the thickness of the steel plate and the function to heat the plate edge portions, in a limited space in the vicinity of the rolling mill.
Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/047228 | 12/17/2020 | WO |