Patent Grant
10882089
The invention relates to a rolling mill comprising an improved system for clamping working rolls.
The field of the invention is that of Quarto cage rolling mills that have a particular application, for example, in annealing lines, or even in galvanization lines, or even in reversible or irreversible off-line rolling mills, for a metal strip. The rolling mill according to the invention has a particular application, particularly after annealing the strip, for performing a skin-pass, often in order to remove the elastic zone from the metal strip to impress roughness thereon and/or to improve shine and/or to improve flatness.
A Quarto cage rolling mill has a holding cage comprising two pairs of uprights at the two ends of the cage, between which four rolls with parallel axes are provided, namely two lower and upper working rolls, defining the through-gap for the strip to be rolled, as well as two upper and lower supporting rolls, respectively coming into abutment on the working rolls, on the side opposite that of the through-gap. The motorization for the rolls is provided on one side of the cage, the other side, called operator side, being the side where the maintenance operations are performed, in particular the operations for changing rolls through the access window provided between the two uprights of the cage on this operator side.
In such rolling mills, each supporting or working roll is rotatably mounted at its ends on chocks, by means of bearings, for example, roller bearings or even hydrostatic bearings. These chocks are supports that can be moved in a direction parallel to the clamping plane, between the two uprights of the cage.
A rolling mill of the Quarto type comprises means for applying a clamping force between the chocks of the supporting rolls, in the form of two hydraulic jacks, often at the lower end of the cage, respectively coming into abutment on the two chocks of one of the supporting rolls, often the lower roll. When retracted, these two hydraulic jacks allow the cage to be opened, namely they allow the separation of the upper rolls (upper supporting and working rolls) in relation to the lower rolls (lower supporting and working rolls) and in a position where said rolls can be extracted from the cage.
The chocks of the working rolls and the chocks of the supporting rolls are thus mounted to slide in a direction parallel to the clamping plane, so as to allow the opening or even closing of the cage or even to facilitate the maintenance and disassembly operations.
To this end, each chock typically comprises two parallel and opposite slide plates, on either side of the axis of rotation of the roll and cooperating with slide plates rigidly connected to uprights and parallel thereto, in the vicinity of the two lateral sides of the window. These slide plates nevertheless do not provide locking of the chocks (and of their roll) along the axis of the supported roll.
In the field of rolling mills, this locking of the chocks of the roll along the axis of the roll is called “clamping” of the chocks. In a Quarto cage rolling mill, the system for clamping chocks of the working rolls comprises, for each chock, two opposite vertical grooves for the chocks located either side of the axis of rotation of the roll, as well as two associated, horizontally movable, locking components, respectively rigidly connected to the uprights. Each locking roll can transit from a locking position, in which the locking component enters the vertical groove, to an unlocked position, in which the locking component is retracted out of this groove.
In the locking position, the locking component, rigidly connected to the upright, prevents movement of the chock along the axis of the roll, whilst allowing the chock to slide along the vertical axis of the uprights, through movement of the locking component along the vertical groove of the chock.
In order to allow the replacement of the working rolls, the rolling mill needs to be opened, through retraction of the clamping jacks, and the clamping system needs to be unlocked. It is only after these two actions are performed that the rolls and their chocks can be extracted from the cage of the rolling mill.
According to the observations of the inventor, the system for clamping working rolls of the prior art comprises actuators that are dedicated to this function, typically hydraulic jacks, as well as electric contact limit stops, in order to transit the locking component from its retracted position to its locking position, and vice versa.
According to the observations of the inventor, such actuators increase the cost of the rolling mill, the presence of flexible hoses and/or rigid pipework that are required for the operation of these hydraulic jacks also represents a potential cause of oil leaks.
However, a rolling mill of the Quarto type is known from document U.S. Pat. No. 3,861,189 that uses the approaching movement of the lower rolls in relation to the upper rolls when closing the holding cage to cause the clamping of the chocks of the working rolls.
According to this prior art:
According to the observations of the Applicant, the axial forces absorbed by the chock of the upper working roll are fully taken-up by the chock of the lower working roll before being absorbed by the frame by means of the guiding blocks, which is not ideal in terms of the take-up of mechanical forces.
The device according to document EP 0738546 A1 provides locking of the chocks of the working rolls by means of two supporting parts, reference numerals 6, 6′, symmetrically disposed on the two sides of the frame of the rolling mill and rigidly connected thereto.
The axial stop of the chock of the upper working roll is provided by a retention part, reference numeral 60b, of the supporting part, reference numeral 6, rigidly connected to the frame of the rolling mill, which is housed in a recess, reference numeral 41, of the chock of the upper working roll, reference numeral 4, one of the walls of which comes into abutment against the retention part 60b.
The axial stop of the chock of the lower working roll is provided by means of the pads, reference numerals 70, 71, which extend from the respective upper or lower surfaces of the chocks and are housed in corresponding holes of the other chock, reference numeral 46, 46′, thus preventing the axial movement of one chock in relation to the other.
However, as specified in the description (cf. page 9, lines 45-51), the pads (70, 71) only extend over a distance “substantially equal to half the maximum separation”, which corresponds to the maximum separation in the working position (cf. page 5, lines 26-34). Thus, in certain working situations, when the rolls are separated by a distance that is greater than half the maximum separation, the pads no longer enter the holes of the opposite chock and the axial stop of the lower chock (4′) is no longer provided by the previously described system.
According to the observations of the Applicant, document EP 0738546 A1 has the following features:
The aim of the present invention is to overcome the aforementioned disadvantages by proposing a rolling mill having an improved system for clamping working rolls.
More specifically, the aim of the present invention is to propose a rolling mill for a metal strip providing clamping of the lower and upper working rolls without the use of a dedicated actuator, while providing better take-up of the axial forces, and compared to the aforementioned prior art made up of document U.S. Pat. No. 3,861,189 (or document EP 0738546 A1).
Other aims and advantages of the present invention will become apparent throughout the description, which is provided solely by way of a non-limiting example.
Furthermore, the invention relates to a rolling mill for a metal strip comprising:
According to the invention, the system for clamping working rolls comprises mechanical means that can transit from a first retracted position, allowing withdrawal, along the axis thereof, of the working rolls out of the holding cage, to a second locking position ensuring the locking of the chocks in relation to the holding cage, along the axis of the roll, said mechanical means using:
Advantageously, the clamping and unclamping operations use the same actuators required for opening and closing the holding cage, namely the hydraulic jacks of said means for applying a clamping force between the chocks of the supporting rolls. In other words, these clamping operations do not require actuators that are dedicated to these operations nor even dedicated electric contact limit stops.
Furthermore, and still according to the invention, said mechanical means comprise at least one movable component sliding along an upright of the holding cage under the action of the opening and closing movements of the holding cage, said movable component extending lengthwise, along an upright of the holding cage received in a deep groove of the inner wall of an upright, comprising a locking end, which, in said second locking position of the mechanical means, simultaneously enters a vertical groove of one of the chocks of a working roll and the vertical groove rigidly connected to the upright of the holding cage to enable locking of the chocks in relation to the holding cage and which, in the first retracted position, is retracted to slide out of the groove of the chock enabling withdrawal of the working roll out of the holding cage.
Notably, the locking end is, in the second locking position, simultaneously received in these two opposite grooves (vertical and respectively belonging to the chock and to the upright), thus locking the chock in relation to the holding cage, along the axis of the working roll.
Thus, the transmission of the axial forces is provided from the locked chock to the corresponding upright, by means of this locking end simultaneously received in the two opposite grooves, and advantageously without these forces passing through the movable component to the element driving the movable component downwards or upwards.
For example, and according to the examples shown, the locking end (upper) of the movable component is provided to enable the clamping of a chock of the upper working roll, whereas the movable component is coupled by its lower end to the corresponding chock of the other working roll (i.e. namely the lower roll) and so as to allow upwards or downwards driving of the movable component during closing and opening movements of the cage.
Advantageously, the axial forces for locking the chock of the upper working roll are transferred to the uprights of the holding cage, directly by means of the locking end, and without these forces being transferred to the chocks of the working roll cooperating with the other longitudinal end of the movable component, a person skilled in the art would all the more understand that the transmission of the axial forces occurs directly from the chock of the upper working roll to the holding cage by means of the locking end in that the part for coupling to the other longitudinal end of the movable component does not allow any transmission of force in this direction; indeed, this is provided to slide along a horizontal groove parallel to the longitudinal axis of the rolls (and thus parallel to the axial forces), and so as to allow the withdrawal of the lower working roll, by decoupling the lower end of the movable component and of the chock, with the movable component then remaining in the holding cage.
According to optional features of the invention, taken individually or in combination:
According to one embodiment, the drive chocks are the chocks of the lower working roll, the movable component being positioned, in said open position of the holding cage, at the lower end-of-stroke position under the effect of gravity in a position in relation to the support rails, so as to allow the coupling/decoupling of the lower end of the movable component to/from the drive chock during the loading/unloading of the working roll along the support rails.
According to another variation, the drive chocks are the chocks of the upper working roll, the movable component being positioned in said open position of the holding cage, under the action of a resilient means, at the upper end-of-stroke position, in a position in relation to the support rails, so as to allow the coupling/decoupling of the upper end of the movable component to/from the drive chock during the loading/unloading of the working roll along the support rails.
According to one embodiment, said mechanical means of the clamping system comprise:
According to one embodiment, said rolling mill comprises means for applying vertical bending forces on the working rolls, comprising two assemblies of hydraulic jacks.
According to one embodiment, the hydraulic jacks of the means for applying bending forces are double-acting jacks, each having a fastening end intended to be fitted into a complementary groove of the chock of a working roll.
The rolling mill can further comprise a system, in particular a manual system, for clamping the chocks of the supporting rolls, capable of transitioning from a retracted state, allowing withdrawal of the supporting rolls out of the holding cage, to a locking state, enabling locking of the chocks in relation to the cage, along the axis of the roll, while allowing the chocks to slide along the guiding means, along the clamping plane.
The invention will be better understood upon reading the following description, which is provided solely by way of an example and is by no means limiting.
Firstly, a Quarto rolling mill 1′ will be described as known from the prior art and, more specifically, the systems will be described for clamping the chocks of the working rolls and of the supporting rolls in such a Quarto rolling mill.
The movable component 7′ is mounted to slide in a stirrup 70′ rigidly connected to the block of the bending jacks, which block is rigidly connected to the inner wall of an upright of the holding cage. The roll body of the clamping jack is hinged on a support 71′ rigidly connected to the lateral wall of the upright, the rod of the piston of the clamping jack Vc1 rigidly connected by means of a pivot link to the movable component 7. Controlling the limit stops of the movable component 7 also requires the use of electric contact limit stops (not shown).
Such a clamping system is appreciated in that it allows fast locking/unlocking of the axial movement of the chocks of the working rolls, namely the rolls that are most often removed from the rolling mill for rectification. Clamping systems of the same type are used to lock the chocks of the working rolls that nevertheless require less frequent maintenance than the working rolls.
The invention seeks to improve such automatic operation systems for clamping chocks of the working rolls, particularly in order to reduce costs.
The invention arises from the observation of the inventor that, in such Quarto rolling mills, the automatic clamping systems of the prior art use dedicated hydraulic jacks, associated with electric contact limit stops, to lock or unlock the axial movement of the chocks of the working rolls and the supporting rolls.
Furthermore, the invention arises from the desire of the inventor to design a system for clamping working rolls that requires neither dedicated jacks in order to operate nor dedicated electric limit stops.
Moreover, the invention relates to a rolling mill 1, particularly of the Quarto type, for a metal strip comprising a holding cage 2, comprising two pairs of uprights, at the two ends of the cage, between which an assembly of superimposed rolls is provided with substantially parallel axes, comprising two lower and upper working rolls 3, 4, defining the through-gap, and two respectively lower and upper supporting rolls 5, 6, intended to respectively come into abutment on the working rolls on the side opposite that of the through-gap.
Each working or supporting roll has two rotatably mounted ends, typically called journals, each being on a bearing borne by a chock 30, 40, 50, 60.
The rolling mill further comprises guiding means between the chocks 30, 40, 50, 60 of the rolls and the holding cage 2, along the clamping plane. These guiding means can comprise slide surfaces between the chocks and the frame (in particular the uprights) of the holding cage 2.
For Example:
For example, the two slide plates 27 are respectively rigidly connected to the inner walls of two blocks of the clamping jacks Vc3, Vc4, themselves respectively rigidly connected via their outer wall to the two inner walls of the uprights of the same pair of uprights of the cage.
Similarly:
The rolling mill further comprises means for applying a clamping force between the chocks of the supporting rolls, typically comprising hydraulic jacks Vs. These hydraulic jacks Vs, of which there are two, can be disposed in the lower part of the holding cage and respectively come into abutment on the two chocks 60 of the lower supporting roll 6, as shown by way of an example in
The rolling mill further comprises a system for clamping chocks 30, 40 of the working rolls 3 and 5, even a system of clamping chocks 50, 60 of the supporting rolls 5, 6.
The invention nevertheless in this case more specifically relates to the system of clamping the working rolls, which is an automatic operation system, in that it involves the rolls of the rolling mill that are most often removed from the rolling mill for rectification. The system for clamping supporting rolls 5 and 6, which require less frequent maintenance, can be of the manual locking/unlocking type.
According to the invention, the system for clamping working rolls comprises mechanical means that can transition from a first retracted position P1, allowing withdrawal, along their axis, of the working rolls 3, 4 out of the holding cage 2, to a second locking position P2, enabling locking of the chocks 30, 40 in relation to the holding cage, along the axis of the roll.
Advantageously, and according to the invention, said mechanical means use:
The clamping of the chocks is thus caused by the closing of the holding cage 2, typically under the action of the deployment of the hydraulic jacks Vs, and the unclamping caused by the opening of the holding cage 2, typically under the action of the retraction of the hydraulic jacks Vs. In other words, the clamping and unclamping operations use the hydraulic jacks of said means for applying a clamping force between the chocks of the supporting rolls, advantageously without requiring an actuator dedicated to these operations.
According to one embodiment, said mechanical means comprise at least one movable component 7 sliding along an upright of the holding cage 2 under the action of the opening or closing movements of the holding cage 2. The movable component 7 extends lengthwise, along an upright of the holding cage 2, for example, received in a deep groove of the inner wall of an upright, the movable component 7 being capable of sliding along a limited stroke in this groove.
This movable component 7 comprises a locking end 71, which, in said second locking position P2 of the mechanical means, simultaneously enters a vertical groove 32 of one of the chocks 30 of a working roll 3 and a vertical groove 28 rigidly connected to the upright of the holding cage 2; the locking end 71 simultaneously received in these two facing grooves 28, 32 thus provides the locking of the chock in relation to the holding cage 2, along the axis of the working roll. In the first retracted position P1 of the mechanical means, the locking end 71 is retracted out of the groove 32 of the chock 30, thus releasing the axial movement of the roll and so as to allow the withdrawal of the roll out of the holding cage.
The movable component 7 can have, at its other longitudinal end, a part 72 for coupling to the chock 40 of the working roll 4 located on the other side of the unwinding plane of the metal strip, called upper or lower drive chock, and cooperating with a complementary coupling part of the drive chock. This coupling of the movable component 7 allows the vertical movement of the movable component 7 to be synchronized with the drive chock during opening or closing movements of the holding cage 2.
For each movable component 7 (left-hand or right-hand), the locking end 71, in the upper part of the movable component 7, is disengaged out of the groove 32 (left-hand or right-hand) of the chock 30 of the upper working roll 3. In this position, the upper working roll 3 and its chocks 30 can be removed from the rolling mill, by sliding the chocks 30 along the support rails R3, particularly by means of a system of extraction and of carriages per se known to a person skilled in the art.
For each movable component 7, the coupling part 72 of the movable component 7, at its lower end, is secured to the chock 40 of the lower working roll 4 in a detachable manner. In this position, the lower working roll 4 and its chocks 40 can be removed from the rolling mill, by sliding the chocks 40 along the support rails R4 by means of a system of extraction and of carriages per se known to a person skilled in the art.
The coupling part 72 of the movable component 7 and the complementary coupling part of the drive chock thus can comprise a groove/rib system respectively belonging to the chock 40 and to the movable component 7, or vice versa. This coupling part 72 of the movable component is positioned, at the end-of-stroke position, in said open position of the holding cage, in a position in relation to the support rails R4, so as to allow the coupling/decoupling of the lower end of the movable component to/from the drive chock during the loading/unloading of the working roll along the support rails.
Thus, and according to the embodiment of
The automatic clamping operation will be described hereafter from the open position of the holding cage shown in the figures. When the holding cage 2 is closed under the action of the hydraulic jacks Vs, the lower supporting roll 6 lifts, until it brings the lower working roll 4 therewith, the chocks 40 of which rest on the support rails R4. Each chock 40 of the lower working roll 4 then lifts off the support rails R4 and then simultaneously drives the right-hand and left-hand movable components 7, in the upwards direction and until the movable components 7 lock the axial position of the chock of the upper working roll 3, by simultaneously inserting each of the locking ends 71 in the corresponding opposite grooves 28 and 31, respectively belonging to the frame and to the chock 30 of the upper working roll 3.
Said mechanical means of the clamping system thus comprise, for clamping/unclamping the chocks 30 of the upper working roll 3, one or preferably more movable component(s) 7, the locking ends 71 of which enable the locking of the chocks of said working roll.
Said mechanical means of the clamping system can further comprise, for clamping/unclamping the chocks 40 of the other lower working roll 4, projecting parts 8 rigidly connected to the uprights of the holding cage and the lateral parts 42 of the chock 40, which, in said second locking position P2 of the mechanical means, in the closed position of the holding cage, overlap so as to prevent the axial movement of the working roll 4. In said first retracted position P1, these parts 8 and 42 are disengaged (one above the other) and so as to release the axial movement of the working roll 4, in the open position of the holding cage.
Thus,
When closing the holding cage 2, the upwards movement of the lower working roll enables the positioning of the two projecting parts 8 by overlapping with said lateral parts 42 of the chock 40 of the lower working roll 4, and as shown in
It is to be noted that the embodiment shown is a rolling mill having hydraulic jacks Vs (said means for applying a clamping force between the chocks of the supporting rolls) that are located at the lower end of the holding cage.
In the case (not shown) that these hydraulic jacks are located at the upper end of the holding cage 2, the configuration of the mechanical means is reversed, and particularly:
According to one embodiment, the rolling mill comprises means for applying vertical bending forces on the working rolls 3, 4, comprising two assemblies of hydraulic jacks Vc3, Vc4, which can be double-acting jacks, and each having a fastening end intended to be fitted into a complementary groove of the chock of a working roll. Each chock 30 or 40 comprises two fastening grooves, disposed either side of the axis of the roll 6 or 4, parallel to the axis of the roll, and machined in the vicinity of two projecting lateral parts of the chock.
As shown by way of a non-limiting example, the fastening end not only allows the jack Vc3 or Vc4 to exert a thrust force on the chock 30 or 40, but also a traction force by virtue of the shape of the complementary groove that prevents the withdrawal of the wide end of the rod of the jack through the groove inlet.
For each side of the window, the cylinder of the piston of the hydraulic jack Vc3 for bending the upper chock 30 and the cylinder of the piston of the hydraulic jack Vc4 for bending the lower chock 40 can be machined from the same block. One of the walls of the block is laterally fastened to an inner wall of an upright and the other wall can be the support for the slide plate 27 intended for the vertical guidance of the upper chock 30 and the lower chock 40.
The groove into which the movable component 7 slides can be provided, in an over depth of the upright, between the upright and this block, the locking end 71 and the coupling part 72 at the other distal end of the movable component 7 being respectively located above and below this block.
According to one embodiment, the rolling mill comprises a system 9 for clamping chocks of the supporting rolls, capable of transitioning from a retracted state, allowing withdrawal, along their axis, of the supporting rolls out of the holding cage, to a locking state, enabling locking of the chocks in relation to the cage, along the axis of the roll, while allowing the chocks to slide along the guiding means, along the clamping plane.
This clamping system 9 can comprise vertical grooves for the chocks 50, 60 of the upper supporting chock 5 and of the lower supporting chock 6, as well as locking components 90, mounted to slide horizontally. Each locking component can transition from a position in which it enters the vertical groove of the chocks 50 or 60, preventing the axial movement of the supporting roll, to a retracted position, in which the axial movement is released. Given the maintenance frequency of the supporting rolls, the clamping system can be manual, with the transition from the retracted position to the locking position being manual and being obtained by activating a handle 91.
Of course, other embodiments could be contemplated by a person skilled in the art without necessarily departing from the scope of the invention as defined by the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 16 52265 | Mar 2016 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/FR2017/050620 | 3/17/2017 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2017/158306 | 9/21/2017 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3446050 | O'Brien | May 1969 | A |
| 3699796 | Eibe et al. | Oct 1972 | A |
| 3861189 | Lindermann | Jan 1975 | A |
| 4167107 | Simmonds | Sep 1979 | A |
| 6408667 | de Jesus, Jr. | Jun 2002 | B1 |
| 6763565 | Mukaigawa | Jul 2004 | B2 |
| 7302820 | Le Viavant | Dec 2007 | B2 |
| Number | Date | Country |
|---|---|---|
| 21 59 113 | May 1972 | DE |
| 0 738 546 | Oct 1996 | EP |
| Entry |
|---|
| International Search Report, dated Jun. 6, 2017, from corresponding PCT/FR2017/0560620 application. |
| Number | Date | Country | |
|---|---|---|---|
| 20190022722 A1 | Jan 2019 | US |
