The present application generally relates to roof coverings and, more particularly, to a roof coverings with touch fasteners.
In a typical roofing installation, an underlayment is applied between the roof deck and the exterior roof covering (e.g. asphalt shingles). The underlayment separates the shingles from the roof deck and provides a secondary water shedding barrier and weather protection for the roof. Traditionally, the underlayment is an asphalt impregnated felt or paper product, though now, many roof installers are using synthetic polymer underlayment sheets.
Whether asphalt impregnated paper or synthetic polymer underlayment, the underlayment sheets are typically sold in a roll to the roof installer. The standard width of the roll of underlayment is 48 inches. When installed, rows of underlayment are laid parallel to the eaves. The installer unrolls the underlayment on a roof, cuts it to the proper length, such as the width of the roof, and secures the underlayment to the roof utilizing staples or nails. Each subsequent course of underlayment is lapped over the underlaying course and secured to the roof deck and so on until the roof deck is covered. On roofs with intersecting sloped roof planes, each sloped plane is covered in a similar fashion.
The present application discloses roofing systems and roofing assemblies including a roof covering, and a method of attaching a roof covering.
An exemplary roofing system includes a first group of hook fasteners, a second group of hook fasteners, and a roof covering. The first group of hook fasteners is configured to be attached to a first sloped plane of a roof, and the second group of hook fasteners is configured to be attached to a second sloped plane of the roof The roof covering has a bottom surface, and the bottom surface of the roof covering includes a plurality of loop fasteners that are configured to engage with at least one of the first group of hook fasteners or the second group of hook fasteners. When the plurality of loop fasteners are engaged with the first group of hook fasteners, the roof covering is resisted from moving in a first direction and not resisted from moving in a second direction that is opposite the first direction. When the plurality of loop fasteners are engaged with the second group of hook fasteners, the roof covering is resisted from moving in the second direction and not resisted from moving in the first direction.
An exemplary roof assembly includes a first sloped roof plane, a second sloped roof plane, a first group of hook fasteners, a second group of hook fasteners, and a roof covering. The first sloped roof plane has a lower end and an upper end. The second sloped roof plane is transverse to the first sloped roof plane, and the second sloped roof plane has a lower end and an upper end. The upper end of the first sloped roof plane and the upper end of the second sloped roof plane form a ridge. The first group of hook fasteners are attached to the first sloped roof plane, and the second group of hook fasteners are attached to the second sloped roof plane. The roof covering is extendable from the lower end of the first sloped roof plane to the lower end of the second sloped roof plane, and the roof covering has a bottom surface that includes a group of loop fasteners. The first group of hook fasteners and the group of loop fasteners cooperate to resist movement of the roof covering relative to the sloped plane in an up slope direction while allowing movement of the roof covering relative to the first sloped roof plane in a down slope direction. The second group of hook fasteners and the group of loop fasteners cooperate to resist movement of the roof covering relative to the second sloped roof plane in an up slope direction while allowing movement of the roof covering relative to the second sloped roof plane in a down slope direction.
An exemplary method of installing a roof covering on a roof includes covering a portion of a first sloped roof plane with a first group of hook fasteners and covering a portion of the second sloped roof plane with a second group of hook fasteners. Subsequently, the method includes covering the first sloped roof plane and the second sloped roof plane with a roof covering having loop fasteners. Then, the method involves providing a force in the down slope direction to the portion of the roof covering on the first sloped roof plane to pull the portion of the roof covering on the first sloped roof plane taut, and providing a force in the down slope direction to the portion of the roof covering on the second sloped roof plane to pull the portion of the roof covering on the second sloped roof plane taut.
Various objects and advantages will become apparent to those skilled in the art from the following detailed description of the invention, when read in light of the accompanying drawings. It is to be expressly understood, however, that the drawings are for illustrative purposes and are not to be construed as defining the limits of the invention.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate some embodiments disclosed herein, and together with the description, serve to explain principles of the embodiments disclosed herein.
The concepts disclosed herein will now be described by reference to some more detailed embodiments, in view of the accompanying drawings. These concepts may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventions to those skilled in the art.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for describing particular embodiments only and is not intended to be limiting of the invention. As used in the description of the invention and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used in the description of the invention and the appended claims, the terms “top”, “bottom”, “upper”, and “lower”, when used regarding the ridge vent, roofing material, or the roof, are in reference to the ridge vent and roofing material when installed on a roof or the roof relative to the building structure. “Bottom” referring to the portion facing towards the roof or building and “top” referring to the portion facing away from the roof or building.
The embodiments of the present application describe an underlayment material used for roofing. The underlayment described in the present invention may be made of layers of polymeric sheets, non-woven polymeric materials, woven polymeric materials, fiberglass materials, asphalt, polymer modified asphalt, asphalt blended with rubber and/or plastic materials, granules, or the like. Additionally, the underlayment may be resistant to water. While the exemplary embodiments of the present application describe an underlayment configured to be installed on a roof, it should be understood that the inventive concepts described herein can be utilized on any roof covering, such as, for example, shingles, rolled roofing material that forms the outer surface of a finished roof, or the like.
The hook fasteners 318 may be attached to the roof 102 in such a manner and configuration as to secure an underlayment 400 (
The base of the hook fasteners 318 may be shaped in a variety of ways and may be placed on the roof 102 in a variety of locations. For example, the base may be strips, ovals, coin-shaped, squares, or any other suitable shapes. The number of hook fasteners 318 attached to the roof 102 may vary. The density of the hook fasteners 318 on the base may vary. In certain embodiments, the hook fasteners 318 are disposed on between about 25% and about 75% of the top surface 212 of each sloped roof plane 206, 208, such as between about 30% and about 70%, such as between about 40% and about 60%, and such as about 50%. In another embodiment, the hook fasteners 318 are disposed on less than about 75% of the top surface 212 of each sloped roof plane 206, 208, such as less than about 70%, such as less than about 60%, such as less than about 50%, such as less than about 40%, such as less than about 30%, and such as less than about 25%. Additionally, the hook fasteners 318 may be arranged in horizontal and/or vertical strips on the sloped roof planes 206, 208.
The length of the underlayment 400 may vary at different stages of installation. For example, when in a scroll (or roll) format, the length of the underlayment may be as long as practical for storing, shipping, and moving the scroll (or roll) of underlayment 400. When ready for installation, the underlayment may be cut to an installation length. The installation length may vary depending on the specific roof 102 being covered. Factors such as the length and the slope of the roof, the height of the building 100, the method of installation, and other relevant factors may dictate the installation length. In certain embodiments, the underlayment 400 may be a single unitary piece that extends from the lower edge 214 of the first sloped roof plane 206 to the lower edge 214 of the second sloped roof plane 208. In one embodiment, the underlayment 400 is installed on the sloped roof planes 206, 208 and cut to an final length, such that the underlayment 400 extends from the lower edge 214 of the first sloped roof plane 206 to the lower edge 214 of the second sloped roof plane 208 (e.g. eave to eave). In another embodiment, the underlayment 400 may be manufactured to a length that corresponds to the dimensions of a roof, which reduces the labor costs of installing the underlayment 400.
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Once installed and drawn taut, the hook fasteners 318 and the loop fasteners 428 will secure the underlayment 400 to the roof 102. When the top surface 420 of the underlayment 400 includes an adhesive for securing an outlying roofing material, such as shingles, the roofing can be installed without any fasteners penetrating the underlayment or overlying roofing material (i.e., shingles). As such, a roofing system with no potential leak paths is constructed.
In another exemplary embodiment, the loop fasteners 428 may be disposed on the top surface 210 of the roof 102, instead of the hook fasteners 318, and the unidirectional hook fasteners 318 may be disposed on the bottom surface 424 of the underlayment 400 in a manner that would provide resistance to the underlayment 400 toward the ridge 216 of the roof 102 and provide no or reduced resistance to the underlayment 400 toward the bottom ends 214 of each sloped roof plane 206, 208.
In another exemplary embodiment, the underlayment 400 may be applied to each sloped roof plane 206, 208 separately. Specifically, the underlayment 400 may be in the form of a roll. In this embodiment, the underlayment 400 may be attached to the upper end 212 of the first sloped roof plane 206 by, for example, an adhesive, a fastener, such as a nail, or the like. The first sloped roof plane 206 includes a plurality of hook fasteners 318, and the bottom surface 422 of the underlayment 400 includes a plurality of loop fasteners 428, such that when the loop fasteners 428 engage the hook fasteners 318, the underlayment 400 is prohibited from moving in the up slope direction, but not prohibited from moving in the down slope direction. Once the underlayment 400 is attached to the upper end of the first sloped roof plane 206, a force is applied to the underlayment 400 in the down slope direction to draw the underlayment 400 taut over the first sloped roof plane 206. Similarly, in this embodiment, the underlayment 400 may be attached to the upper end 212 of the second sloped roof plane 208 by, for example, an adhesive, a fastener, such as a nail, or the like. The second sloped roof plane 208 includes a plurality of hook fasteners 318, and the bottom surface 422 of the underlayment 400 includes a plurality of loop fasteners 428, such that when the loop fasteners 428 engage the hook fasteners 318, the underlayment 400 is prohibited from moving in the up slope direction, but not prohibited from moving in the down slope direction. Once the underlayment 400 is attached to the upper end of the second sloped roof plane 206, a force is applied to the underlayment 400 in the down slope direction to draw the underlayment 400 taut over the second sloped roof plane 206.
In certain embodiments, an attic space 632 is located under the roof 102, which requires proper venting. It is customary for the ridge 216 of the roof 102 to be vented. To facilitate venting the attic 632, openings 630 may be formed in the underlayment 400 along the ridge 216. The openings 630 may be formed in a variety of ways. Any opening 630 in the underlayment 400 which allows for an air flow path through the underlayment 400 may be used. In certain embodiments, the openings 630 are marked by print cutouts in the underlayment 400 that indicate where and how to cut openings 630 for the vents. The underlayment 400 may include at least one continuous strap 634 that connects the underlayment 400 over the first sloped roof plane 206 to the underlayment 400 over the second sloped roof plane 208. The continuous straps 634 allow the hook fasteners 318 from the first sloped roof plane 206 to support the underlayment 400 on the second sloped roof plane 208, and vice versa. In an alternate embodiment, the two separate sides of the underlayment 400 may each be secured to the roof 102 at or near the openings 630 at the ridge 216 of the roof 102.
In the illustrated embodiment, the tensioner 736 includes a first end 738, a second end 740, and an elastic member 742. The first end 738 attaches to the part of the underlayment 400 that extends over the first sloped roof plane 206, the second end 740 attaches to the part of the underlayment that extends over the second sloped roof plane 208, and the elastic member 742 attaches the first end 738 and the second end 740. In certain embodiments, the first end 738 of the tensioner 736 is adjacent to an opening 630, and the second end 740 of the tensioner 736 is adjacent to the opening 630. The elastic member 742 biases the first end 738 and the second end 740 towards each other. In some embodiments, the member that connects the first end 738 and the second end 740 may be a fixed length strap or cord (instead of an elastic member). In other embodiments, the tensioner 736 may include clips, alligator clips, springs, a member that engages the hook fasteners 318 or loop fasteners 428, or the like.
The present application discloses a roof covering that provides several advantages. For example, in certain embodiments, the roof covering described in the present application will only have to be made long enough to cover the roof from the ridge to the eaves in both directions, which means that the roof covering can be made very wide. In this example, rolls of the roof covering can be manufactured in a factory and then sent to customers, and the customers could have scrolling equipment that lets a roofing contractor order only enough product for their job. This gives customers a value-added service by eliminating time and product waste on the job site.
While various inventive aspects, concepts and features of the general inventive concepts are described and illustrated herein in the context of various exemplary embodiments, these various aspects, concepts and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof.
Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the general inventive concepts. Still further, while various alternative embodiments as to the various aspects, concepts and features of the inventions (such as alternative materials, structures, configurations, methods, devices and components, alternatives as to form, fit and function, and so on) may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts or features into additional embodiments and uses within the scope of the general inventive concepts even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the inventions may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present disclosure; however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated. Moreover, while various aspects, features and concepts may be expressly identified herein as being inventive or forming part of an invention, such identification is not intended to be exclusive, but rather there may be inventive aspects, concepts and features that are fully described herein without being expressly identified as such or as part of a specific invention. Descriptions of exemplary methods or processes are not limited to inclusion of all steps as being required in all cases, nor is the order that the steps are presented to be construed as required or necessary unless expressly so stated.
The present application claims the benefit of U.S. Provisional Application Ser. No. 62/312,630, filed on Mar. 24, 2016, titled ROOF COVERING AND METHOD OF APPLYING THE SAME, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62312630 | Mar 2016 | US |