The present inventions generally pertain to tankless water heaters or similar equipment, and the plumbing of same up through a roof structure.
The present inventions may be used when replacing a traditional tank water heater with a tankless water heater, and also when installing a new tankless water heater. The present inventions may also be used with other types of equipment, such as furnaces, for example. Traditional tank water heaters are plumbed through the roof with a 3-inch metal pipe. Tankless water heaters, however, are plumbed through the roof with 3-inch PVC pipe. This means the existing metal pipe must be removed and replaced with PVC pipe. The problem this creates is the need for a plumber to climb up on the roof and perform additional work on the part of the new PVC pipe sticking up through the roof to prevent water from entering the top of the PVC pipe. This problem also exists when installing a new tankless water heater. This problem persists with respect to tankless water heaters that only require exhaust venting via one outlet, and also for tankless water heaters that are provided with concentric venting (i.e., the tankless water heater has an exhaust outlet that vents to the exterior of the home, and also an inlet that brings in fresh air from outside the home).
As will become apparent from the following descriptions and discussion, the present inventions encompass unique, novel and inventive approaches to overcoming the above-described problem.
In one aspect, the present inventions may include a vent apparatus comprising: a main housing having an upper end and a lower end; and an umbrella assembly including a central rod having an upper end and a lower end, and a flexible upper cover attached proximate the upper end of the central rod, the umbrella assembly having a first position in which the flexible upper cover is disposed within the main housing and a second position in which the flexible upper cover is in a deployed state above the upper end of the main housing, the central rod being restricted from movement relative to the main housing when the umbrella assembly is in its second position to hold the flexible upper cover in its deployed state. Another feature of this aspect of the present inventions may be that the umbrella assembly further includes a lower member attached to the central rod, the lower member being adapted for engagement with the main housing when the flexible upper cover is its deployed state above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the lower member includes a body, a lip disposed around the body, and at least one passageway through the body, the lip being adapted for engagement with the lower end of the main housing, the lip being engaged with the lower end of the main housing when the flexible upper cover is in its deployed state above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the umbrella assembly further includes at least one disc disposed within the main housing and secured to the central rod. Another feature of this aspect of the present inventions may be that the disc includes at least one passageway. Another feature of this aspect of the present inventions may be that the disc is adapted for mating engagement with an inner surface of the main housing, the disc positioning the central rod along a longitudinal center axis of the main housing when the disc is engaged with the inner surface of the main housing. Another feature of this aspect of the present inventions may be that the main housing is adapted to be positioned through a hole in a roof of a building and secured to the roof, the upper end of the main housing being disposed above the roof and the lower end of the main housing being disposed below the roof, the flexible upper cover being in its deployed state above the upper end of the main housing, and the main housing being in communication with an exhaust outlet from a tankless water heater.
In another aspect, the present inventions may include a concentric vent assembly comprising: an outer housing having an inner surface and an intake passageway, the intake passageway extending away from the outer housing and in communication with the inner surface of the outer housing; a main housing having an upper end and lower end, the main housing have a flex cap disposed around the main housing and between the upper end and lower end of the main housing, the main housing being disposed within the outer housing and defining a flow passageway between an outer surface of the main housing and the inner surface of the outer housing, the flow passageway extending from an upper end of the outer housing to the intake passageway; and an umbrella assembly including a central rod having an upper end and a lower end, and a flexible upper cover attached proximate the upper end of the central rod, the umbrella assembly having a first position in which the flexible upper cover is disposed within the outer housing and a second position in which the flexible upper cover is in a deployed state above an upper end of the outer housing. Another feature of this aspect of the present inventions may be that the flex cap is positioned between the flexible upper cover and the lower end of the main housing. Another feature of this aspect of the present inventions may be that the central rod is secured to the main housing, and the main housing and central rod are moveable relative to the outer housing from first position to a second position, the flex cap being in a deployed position above the upper end of the outer housing when the main housing and the central rod are in their second position, and wherein the deployed position of the flexible upper cover is above the deployed position of the flex cap when the main housing and the central rod are in their second position. Another feature of this aspect of the present inventions may be that the flex cap is disposed in the flow passageway between the outer surface of the main housing and the inner surface of the outer housing when the umbrella assembly is in its first position. Another feature of this aspect of the present inventions may be that the flex cap is disposed above the upper end of the outer housing when the umbrella assembly is in its first position. Another feature of this aspect of the present inventions may be that the concentric vent assembly may further include at least one disc secured to the central rod and having a least one passageway. Another feature of this aspect of the present inventions may be that the at least one disc is adapted for mating engagement with an inner surface of the main housing and to position the central rod along a longitudinal center axis of the main housing. Another feature of this aspect of the present inventions may be that the outer housing is adapted to be positioned through a hole in a roof of a building and secured to the roof, an upper end of the outer housing being disposed above the roof and a lower end of the outer housing being disposed below the roof, the flexible upper cover being in a deployed position above the upper end of the outer housing, the flex cap being in a deployed position above the upper end of the outer housing; the intake passageway being in communication with a fresh air inlet of an item of equipment located within the building to establish a passageway for fresh air from outside the building to be communicated into the fresh air inlet; and the lower end of the main housing being in communication with an exhaust outlet of the item of equipment to establish a passageway for exhaust gases from the item of equipment to vent from the item of equipment through an interior of the main housing to outside the building above the roof.
In yet another aspect, the present inventions may include a method of establishing a vent for an item of equipment located within a building, the method comprising: positioning a first housing through an exterior surface of the building, the first housing having a first end located outside the building and a second end located inside the building; moving a flexible upper cover from a first position inside the first housing to a second position outside the first housing and outside the building, the flexible upper cover being in a collapsed state in its first position and a deployed state in its second position; and connecting the second end of the first housing to an exhaust port of the item of equipment. Another feature of this aspect of the present inventions may be that the flexible upper cover is connected to a central rod that is positioned within the first housing, and the central rod is secured to the first housing to hold the flexible upper cover in its second position. Another feature of this aspect of the present inventions may be that the method may further include positioning a second housing through the exterior surface of the building, the second housing having a first end located outside the building and a second end located inside the building, and the first housing being positioned inside the second housing and defining a flow passageway between an interior surface of the second housing and an exterior surface of the first housing, the second housing having an intake passageway exiting the second housing and in communication with the flow passageway; and connecting the intake passageway to a fresh air inlet port on the item of equipment to establish a flow path for fresh air from outside the building to flow into the fresh air inlet port. Another feature of this aspect of the present inventions may be that a flex cap is disposed around an upper end of the first housing and disposed between the outer surface of the first housing and the inner surface of the second housing when the first housing is in a first position relative to the second housing, the method further includes: moving the first housing within the second housing toward an exterior of the building into a second position to move the flex cap into a deployed position outside of the first housing. Another feature of this aspect of the present inventions may be that the flex cap is between an outer end of the second housing and the flexible upper cover when the flex cap and the flexible upper cover are in their respective deployed positions, and the fresh air flow path into the flow passageway is defined between a lower surface of the flex cap and an upper end of the second housing, and the exhaust flow path from the main housing to outside the building is defined between an upper surface of the flex cap and a lower surface of the flexible upper cover.
Other features, aspects and advantages of the present inventions will become apparent from the following discussion and detailed description.
While the inventions will be described in connection with the preferred embodiments, it will be understood that the scope of protection is not intended to limit the inventions to those embodiments. On the contrary, the scope of protection is intended to cover all alternatives, modifications, and equivalents as may be included within the spirit and scope of the inventions as defined by the appended claims.
Referring to the drawings in detail, wherein like numerals denote identical elements throughout the several views, and referring initially to
As best shown in
In a specific embodiment, to install the above-described embodiment of the present inventions, the existing 3-inch metal pipe extending through the roof is first removed (assuming the inventions are used for a replacement as opposed to a new installation) and replaced with the main housing 12. When the main housing 12 is initially positioned up through the roof 11, the umbrella assembly 14 is in a first position in which the flexible cover 24 is in a compressed state inside the main housing 12. Once the main housing 12 is secured through the roof, the umbrella assembly 14 is pushed upwardly through the main housing 12. In a specific embodiment, the umbrella assembly 14 is pushed upwardly through the main housing 12 until an outer lip 26 around the lower member 18 engages a lower end 25 of the main housing 12, and the flexible cover 24 exits above the main housing 12 and above the roof 11.
As shown in
Once the vent apparatus 10 has been installed in place, as shown in
The vent apparatus 10 described above may also be used in connection with another pipe assembly (described below) for use with tankless water heaters having a concentric venting arrangement (i.e., tankless water heaters that have a fresh air inlet and an exhaust outlet). A specific embodiment according to this feature will be described in connection with
As shown in
With reference to
In a specific embodiment, the concentric vent assembly 30 may include one or more stabilizer members (not shown), which may be attached around the main housing 12, within the outer housing 32, and disposed within the annular space 38. In a specific embodiment, each of these stabilizer members may be provided with one or more passageways or holes (not shown) to allow for flow of fresh air from outside down through the annular space 38. A coupler 42 may be connected at the bottom of the main housing 12 to facilitate plumbing down to the exhaust from the tankless water heater (not shown).
To install the concentric assembly 30, the old metal pipe is removed from the roof (if being used to replace an old style water heater with a new tankless water heater) and, while the concentric vent assembly 30 is in its first/undeployed position, as shown in
With reference to
The present inventions are not limited to any particular sizes or dimensions. While certain dimensions have been provided above as examples for various parts and relationships of various specific embodiments of the present inventions, those should be taken merely as examples and not as limitations on the scope of the inventions.
As noted above, the present inventions may be used in connection with equipment other than tankless water heaters, such as furnaces. For example, if a furnace or other item of equipment has an exhaust temperature sufficiently low that PVC or similar piping can be used to move exhaust gases from the equipment (e.g., a furnace) to the exterior of an enclosed structure, such as through the roof, then the present inventions would be applicable to that situation as well. As such, it should be understood that the present inventions are not intended to be limited to use only with respect to tankless water heaters.
It is to be understood that the inventions disclosed herein are not limited to the exact details of construction, operation, exact materials or embodiments shown and described. Although specific embodiments of the inventions have been described, various modifications, alterations, alternative constructions, and equivalents are also encompassed within the scope of the inventions. Although the present inventions may have been described using a particular series of steps, it should be apparent to those skilled in the art that the scope of the present inventions is not limited to the described series of steps. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense. It will be evident that additions, subtractions, deletions, and other modifications and changes may be made thereunto without departing from the broader spirit and scope of the inventions as set forth in the claims set forth below. Accordingly, the inventions are therefore to be limited only by the scope of the appended claims. None of the claim language should be interpreted pursuant to 35 U.S.C. 112 (f) unless the word “means” is recited in any of the claim language, and then only with respect to any recited “means” limitation.
This application is a continuation of U.S. Non-Provisional patent application Ser. No. 17/579,509, filed Jan. 19, 2022, which claims the benefit of U.S. Provisional Application No. 63/225,334, filed Jul. 23, 2021, and U.S. Provisional Application No. 63/233,253, filed Aug. 14, 2021. Each of the foregoing applications and the contents thereof are fully incorporated herein by reference in their entireties.
Number | Date | Country | |
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63233253 | Aug 2021 | US | |
63225334 | Jul 2021 | US |
Number | Date | Country | |
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Parent | 17579509 | Jan 2022 | US |
Child | 18767309 | US |