The present inventions generally pertain to tankless water heaters or similar equipment, and the plumbing of same up through a roof structure.
The present inventions may be used when replacing a traditional tank water heater with a tankless water heater, and also when installing a new tankless water heater. The present inventions may also be used with other types of equipment, such as furnaces, for example. Traditional tank water heaters are plumbed through the roof with a 3-inch metal pipe. Tankless water heaters, however, are plumbed through the roof with 3-inch PVC pipe. This means the existing metal pipe must be removed and replaced with PVC pipe. The problem this creates is the need for a plumber to climb up on the roof and perform additional work on the part of the new PVC pipe sticking up through the roof to prevent water from entering the top of the PVC pipe. This problem also exists when installing a new tankless water heater. This problem persists with respect to tankless water heaters that only require exhaust venting via one outlet, and also for tankless water heaters that are provided with concentric venting (i.e., the tankless water heater has an exhaust outlet that vents to the exterior of the home, and also an inlet that brings in fresh air from outside the home).
As will become apparent from the following descriptions and discussion, the present inventions encompass unique, novel and inventive approaches to overcoming the above-described problem.
In one aspect, the present inventions may include a vent apparatus comprising: a main housing having an upper end and lower end; and an umbrella assembly including a central rod having an upper end and a lower end, a lower member attached proximate the lower end of the central rod, and a flexible upper cover attached proximate the upper end of the central rod, the umbrella assembly having a first position in which the flexible upper cover is disposed within the main housing and a second position in which the flexible upper cover is in a deployed state above the upper end of the main housing, the lower member being adapted for engagement with the lower end of the main housing when the flexible upper cover is its deployed state above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the lower member includes at least one passageway, and the at least one stabilizer member including at least one passageway. Another feature of this aspect of the present inventions may be that the lower member includes a body and a lip disposed around the body, the lip being adapted for engagement with the lower end of the main housing, the lip being engaged with the lower end of the main housing when the flexible upper cover is in its deployed state above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the umbrella assembly may further include at least one stabilizer member secured to the central rod between the flexible upper cover and the lower member. Another feature of this aspect of the present inventions may be that the at least one stabilizer member is adapted for mating engagement with an inner surface of the main housing, the at least one stabilizer member positioning the central rod along a longitudinal axis of the main housing when the at least one stabilizer member is engaged with the inner surface of the main housing. Another feature of this aspect of the present inventions may be that the main housing is adapted to be positioned through a hole in a roof of a building and secured to the roof, the upper end of the main housing being disposed above the roof and the lower end of the main housing being disposed below the roof, the flexible upper cover being in its deployed state above the upper end of the main housing, and the main housing being in communication with an exhaust outlet from a tankless water heater.
In another aspect, the present inventions may include a vent apparatus comprising: a main housing having an upper end and lower end; and an umbrella assembly including a central rod, a lower member, at least one stabilizer member, and a flexible upper cover, the lower member being adapted for engagement with the lower end of the main housing, the at least one stabilizer member being attached to the central rod above the lower member, the flexible upper cover being secured to an upper end of the central rod above the at least one stabilizer member, the lower member including a body and a lip disposed around the body, the lip being adapted for engagement with the lower end of the main housing, the lip being engaged with the lower end of the main housing when the flexible upper cover is in a deployed position above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the umbrella assembly may be adapted for removable engagement with the main housing, the umbrella assembly having a deployed position in which the lip on the lower member is engaged with the lower end of the main housing and the flexible upper cover is in a deployed position above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the lower member may include at least one passageway, and the at least one stabilizer member including at least one passageway. Another feature of this aspect of the present inventions may be that the at least one stabilizer member is adapted for mating engagement with an inner surface of the main housing, the at least one stabilizer member positioning the central rod along a longitudinal axis of the main housing when the at least one stabilizer member is engaged with the inner surface of the main housing. Another feature of this aspect of the present inventions may be that the main housing may be adapted to be positioned through a hole in a roof of a building and secured to the roof, the upper end of the main housing being disposed above the roof and the lower end of the main housing being disposed below the roof, the flexible upper cover being in a deployed position above the upper end of the main housing, and the main housing being in communication with an exhaust outlet from a tankless water heater.
In yet another aspect, the present inventions may include a concentric vent assembly comprising: an outer housing having an inner surface and an intake passageway, the intake passageway extending away from the outer housing and in communication with the inner surface of the outer housing; a main housing having an upper end and lower end, the main housing have a flex cap disposed around the main housing and between the upper end and lower end of the main housing, the main housing being disposed within the outer housing and defining a flow passageway between an outer surface of the main housing and the inner surface of the outer housing, the flow passageway extending from an upper end of the outer housing to the intake passageway; and an umbrella assembly including a central rod, a lower member attached to the central rod, and a flexible upper cover attached to the central rod above the lower member, the lower member being adapted for engagement with the lower end of the main housing, and the umbrella assembly being adapted for slidable engagement within the main housing. Another feature of this aspect of the present inventions may be that the umbrella assembly further includes at least one stabilizer member attached to the central rod between the lower member and the flexible upper cover. Another feature of this aspect of the present inventions may be that the at least one stabilizer member may be adapted for mating engagement with an inner surface of the main housing, the at least one stabilizer member positioning the central rod along a longitudinal axis of the main housing when the at least one stabilizer member is engaged with the inner surface of the main housing. Another feature of this aspect of the present inventions may be that the umbrella assembly may be adapted for removable engagement with the main housing, the umbrella assembly having a deployed position in which the lower member is engaged with the lower end of the main housing and the flexible upper cover is in a deployed position above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the main housing may be moveably disposed within the outer housing, the main housing have a deployed position in which the flex cap is disposed above the upper end of the outer housing. Another feature of this aspect of the present inventions may be that the lower member includes a body and a lip disposed around the body, the lip being adapted for engagement with the lower end of the main housing, the lip being engaged with the lower end of the main housing when the flexible upper cover is in a deployed position above the upper end of the main housing. Another feature of this aspect of the present inventions may be that the lower member may include at least one passageway, and the at least one stabilizer member including at least one passageway. Another feature of this aspect of the present inventions may be that the at least one stabilizer member may be adapted for mating engagement with an inner surface of the main housing, the at least one stabilizer member positioning the central rod along a longitudinal axis of the main housing when the at least one stabilizer member is engaged with the inner surface of the main housing. Another feature of this aspect of the present inventions may be that the outer housing may be adapted to be positioned through a hole in a roof of a building and secured to the roof, an upper end of the outer housing being disposed above the roof and a lower end of the outer housing being disposed below the roof, the flexible upper cover being in a deployed position above the upper end of the main housing, and the flex cap being in a deployed position above the upper end of the outer housing.
Other features, aspects and advantages of the present inventions will become apparent from the following discussion and detailed description.
While the inventions will be described in connection with the preferred embodiments, it will be understood that the scope of protection is not intended to limit the inventions to those embodiments. On the contrary, the scope of protection is intended to cover all alternatives, modifications, and equivalents as may be included within the spirit and scope of the inventions as defined by the appended claims.
Referring to the drawings in detail, wherein like numerals denote identical elements throughout the several views, and referring initially to
As best shown in
In a specific embodiment, to install the above-described embodiment of the present inventions, the existing 3-inch metal pipe extending through the roof is first removed (assuming the inventions are used for a replacement as opposed to a new installation) and replaced with the main housing 12. When the main housing 12 is initially positioned up through the roof 11, the umbrella assembly 14 is in a first position in which the flexible cover 24 is in a compressed state inside the main housing 12. Once the main housing 12 is secured through the roof, the umbrella assembly 14 is pushed upwardly through the main housing 12. In a specific embodiment, the umbrella assembly 14 is pushed upwardly through the main housing 12 until an outer lip 26 around the lower member 18 engages a lower end 25 of the main housing 12, and the flexible cover 24 exits above the main housing 12 and above the roof 11.
As shown in
Once the vent apparatus 10 has been installed in place, as shown in
The vent apparatus 10 described above may also be used in connection with another pipe assembly (described below) for use with tankless water heaters having a concentric venting arrangement (i.e., tankless water heaters that have a fresh air inlet and an exhaust outlet). A specific embodiment according to this feature will be described in connection with
As shown in
With reference to
In a specific embodiment, the concentric vent assembly 30 may include one or more stabilizer members (not shown), which may be attached around the main housing 12, within the outer housing 32, and disposed within the annular space 38. In a specific embodiment, each of these stabilizer members may be provided with one or more passageways or holes (not shown) to allow for flow of fresh air from outside down through the annular space 38. A coupler 42 may be connected at the bottom of the main housing 12 to facilitate plumbing down to the exhaust from the tankless water heater (not shown).
To install the concentric assembly 30, the old metal pipe is removed from the roof (if being used to replace an old style water heater with a new tankless water heater) and, while the concentric vent assembly 30 is in its first/undeployed position, as shown in
With reference to
The present inventions are not limited to any particular sizes or dimensions. While certain dimensions have been provided above as examples for various parts and relationships of various specific embodiments of the present inventions, those should be taken merely as examples and not as limitations on the scope of the inventions.
As noted above, the present inventions may be used in connection with equipment other than tankless water heaters, such as furnaces. For example, if a furnace or other item of equipment has an exhaust temperature sufficiently low that PVC or similar piping can be used to move exhaust gases from the equipment (e.g., a furnace) to the exterior of an enclosed structure, such as through the roof, then the present inventions would be applicable to that situation as well. As such, it should be understood that the present inventions are not intended to be limited to use only with respect to tankless water heaters.
It is to be understood that the inventions disclosed herein are not limited to the exact details of construction, operation, exact materials or embodiments shown and described. Although specific embodiments of the inventions have been described, various modifications, alterations, alternative constructions, and equivalents are also encompassed within the scope of the inventions. Although the present inventions may have been described using a particular series of steps, it should be apparent to those skilled in the art that the scope of the present inventions is not limited to the described series of steps. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense. It will be evident that additions, subtractions, deletions, and other modifications and changes may be made thereunto without departing from the broader spirit and scope of the inventions as set forth in the claims set forth below. Accordingly, the inventions are therefore to be limited only by the scope of the appended claims. None of the claim language should be interpreted pursuant to 35 U.S.C. 112(f) unless the word “means” is recited in any of the claim language, and then only with respect to any recited “means” limitation.
This application claims the benefit of U.S. Provisional Application No. 63/225,334, filed Jul. 23, 2021, and U.S. Provisional Application No. 63/233,253, filed Aug. 14, 2021, the contents of which provisional patent applications are fully incorporated herein by reference.
Number | Date | Country | |
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63233253 | Aug 2021 | US | |
63225334 | Jul 2021 | US |