This invention is related to an apparatus for stripping roof shingles and nails.
Roof shingles are difficult to remove from an existing roof. The shingle nails are also very difficult to remove.
Conventionally, roofers employ a shovel-like prying hand tool which is inserted beneath a shingle or nail. The tool is pivoted to raise the shingle and the nails. This is a very difficult and time-consuming process. It is therefore desirable to provide a power operated roof stripping device that eases the labor-intensive task of stripping shingles from a roof.
Some power operated roof striping devices are known in the prior art. These include U.S. Pat. No. 5,001,946 which issued Mar. 26, 1991 to the present inventors; U.S. Pat. No. 4,663,995 which issued May 12, 1987 to Frank M. Amundson; Herbert C. Manners; and Paul M. Jeffries; and U.S. Pat. No. 4,763,547 which issued Aug. 16, 1988 to John H. Dike, Jr.
In our previous invention disclosed in U.S. Pat. No. 5,001,946 we described a pneumatic lifting/prying tool that, while fully capable of stripping shingles off of a roof, suffered from several drawbacks. One of these drawbacks is that when the device was used, the stripped shingles would continue past the lifting blade and fall back down onto the newly stripped roof section. This results in the user having to clear away these stripped shingles to reach the next section of shingles and may result in the user getting injured by either tripping over the stripped shingles or by stepping on a removed nail. Another drawback is that the device is relatively heavy and must be carried by a user around the rooftop. Further, the pivot point on the bottom the lifting plate wears down during repeated use.
Therefore, there is a need for an improved roof shingle stripping apparatus that overcomes these and other drawbacks.
The broad purpose of the present invention is to provide an improved power-operated, roof stripping apparatus. The preferred embodiment of the invention, which will be described in greater detail, comprises an elongated body having a handle at its upper end and a lift plate pivotally connected to its lower end. The lift plate has at least one roller mounted beneath the pivotal connection to the body, generally parallel to the leading edge of the lift plate. The leading or forward edge is coupled to a removable blade that is inserted beneath a shingle or a nail for raising it. A curved shield is mounted atop the lift plate and directs removed shingles away from the upper end of the body.
The arrangement is such that after inserting the lift plate and blade beneath a shingle, the user can manually raise the shingle either by swinging the handle about the roller, or triggering a piston and cylinder actuator to pivot the lift plate about the roller, or, a combination of both efforts. The piston and cylinder actuator is connected by a toggle linkage to the rear edge of the lift plate.
The roller, beyond operating as a fulcrum when the apparatus is used to strip shingles allows a user to roll the apparatus from location to location. Having a roller as the fulcrum also reduces wear on the underside of the apparatus.
The handle improves user comfort by rotating about the end of the elongated body to reduce torque forces from being transmitted to the user as well as allowing a user to hold the handle in a position that is comfortable. A cushioning spring allows the handle to translate along the body and reduces impact forces transmitted through the lifting head to the user.
Still further objects and advantages of the invention will become readily apparent to those skilled in the art to which the invention pertains upon reference to the following detailed description.
The description refers to the accompanying drawings in which like reference characters refer to like parts throughout the several views, and in which:
Referring to the drawings,
Handle 16 includes a trigger assembly 22 that is connected by a conduit 24 and fitting 26 to a source of pressurized air 28. Conduit 24 is connected a conventional trigger assembly 22 having a pneumatic valve 30 and a trigger 32 for opening and closing communication with source 28. A conduit 34 is connected to the outlet of valve 30 and is disposed inside handle 16 and tubular body 12 as is illustrated in phantom.
A piston and cylinder actuator 36 is mounted by a pair of brackets 38 (one bracket not shown) to the underside of body 12. The cylinder 40 of the actuator is parallel to the length of the body. The lower end of conduit 34 is connected by a fitting 41 to the upper end of the actuator. The actuator has an internal piston (not shown) connected to a piston rod 42 in such a manner that when trigger 32 is squeezed by the user, the piston rod is extended from the cylinder. When the trigger is released, the piston rod is retracted as the pressurized air is exhausted from the cylinder, preferably through fitting 41 to the ambient.
Referring now to
A roller housing 50 is coupled to the bottom surface 52 of the forward portion of lift plate 44. Housing 50 is generally triangular in shape and rotatably retains a cylindrical roller 54 within the apex of the triangle (i.e., at its furthest point from surface 52). Roller 54 is preferably centered relative to cylinder 20 and body 12 and has a rotational axis that is generally parallel to lift plate pivot pin 48. Roller housing 50 is located upon surface 52 such that roller 54 is in a location between pivot pin 48 and the leading edge. As will be described in greater detail below, roller 54 operates as a fulcrum to strip shingles and roofing nails from a roof.
Support ribs 56 provide additional rearward support to the triangular housing 50.
Lift plate 44 preferably has a front edge 58 about 8-10 inches wide forming an edge that is generally parallel to the axis of rotation of body 12 with respect to the lift plate. Pivot pin 48 is mounted about 5 inches behind the lift plate's front edge.
Mounted to lift plate 44 across front edge 58 is a shingle-engaging blade 60. Blade 60 is a generally rectangular plate that is removably coupled to lift plate 44 by conventional fasteners 61. Blade 60 extends from front edge 58 generally parallel to the frontward portion of lift plate 44. The forward or leading edge 62 of blade 60 has a plurality of open-ended slots 63, each adapted to receive a nail when the lift plate is inserted beneath the nail head. Leading edge 62 and each slot 63 are beveled to assist insertion beneath a shingle.
It should be appreciated, and as best shown in
A side skirt 64 extends downward from the side ends of blade 60. Side skirt 64 has a lower edge 65 that abuts the roof 66 to prevent the apparatus 10 from tipping over the centrally located roller 54. For example, if a nail is lifted with one of the outer slots 63, the apparatus 10 may attempt to roll, generally about the axis of body 12, toward the opposite side of the blade. The side skirt on this opposite side of the blade engages the roof to support the apparatus and prevent this roll-over.
The lift plate is bent at 67 to form a rear edge 68. An upwardly facing flange or boss 69 having a pivot pin 70 is mounted on rear edge 68. A pair of side flanges 71 extend from the opposite sides of rear edge 68.
As best illustrated in
A shingle or a nail may be lifted by inserting the leading edge of the blade beneath the shingle or other roofing structure, squeezing the trigger to actuate the cylinder and thereby cause the toggle linkage to unfold and apply a substantial lifting force about the roller on the leading edge of the blade.
Lift head 20 also includes a curved shingle guide scoop 86. Scoop 86 is a curved plate that is mounted at its front edge 87 between the upper surface of lift plate 44 and blade 60. Scoop 86 has the same approximate width as blade 60 and presents a concave shovel-like surface 88 facing the leading edge the blade. The rear edge 90 of the scoop flattens out and is coupled to a U-shaped brace 92 that is mounted to flanges 71 of the lift plate. As illustrated in
A sheet metal linkage cover or shield 94 having a generally U-shaped cross-section is removably coupled to body 12. Shield 94 is wrapped around body 12 and overhangs on its two sides 93 to provide additional protection to the pivot means and links found in linkage 72 from any debris or other material that may pass beyond shingle guide scoop 86. The forward end of shield 94 is preferably angled to accommodate the curved scoop and the angled relationship between lift plate 44 and body 12.
Referring now to
The two hand guards or straps 97, 98 come together at a front face 100 of portion 95. A tubular shaft 102 projects from front face 100. A bushing 104 is slidably fit over shaft 102 adjacent to face 100. The outer surface of bushing 104 is sized complementary to the inner diameter of body 12. A second bushing 106 is located around body 12 and abuts bosses 107 that project radially from the outer surface of body 12. Bosses 107 are preferably rivets punched into the tubular body a distance from the forward end that is slightly deeper along the body than the length of handle shaft 102. Bosses 107 prevent bushing 106 from sliding down the body toward forward end 18. In the preferred embodiment busing 106 is a washer formed from low-friction material, such as PTFE.
Bushings 104, 106 cooperate to allow the hand-engaging portion 95 to rotate out the longitudinal axis of body 12 in the directions shown by arrow 108.
Handle 16 also includes a compression spring 109 that is disposed between bushings 104, 106 and is sized to fit around body 12. When assembled, spring 109 biases portion 95 in the direction of arrow 110 while allowing portion 95 to deflect along the body in the direction of arrow 111 to cushion any forces transmitted from the operation of the apparatus to the user.
A tubular cover 112 is preferably fixed to the forward end of portion 95 by conventional fasteners, such as rivets 113. Cover 112 includes a forward portion 114 that is sized to fit over spring 109 and the outer diameter of the body 12. By fixedly coupling cover 112 to portion 95, cover 112 rotates with portion 95 relative to body 12. To prevent portion 95 from rotating to far and potentially damaging the internal conduit 34, cover 112 includes a stop arm 116 that extends away from forward portion 114 parallel to body 12. A pair of studs 118 that extend from body 12 cooperate with arm 116 to restrict movement in the directions of arrow 108.
Referring back to
Apparatus 10 also includes a carrying handle 128 mounted to the body 12 above the shield 94. Carrying handle 128 is preferably mounted proximate to the center-of-mass of the apparatus to facilitate carrying the shingle stripping apparatus.
In the preferred embodiment of the invention, a sliding brake or hook 130 extends from the underside of body 12 (i.e., on the same side as roller 54 and actuator 36). Brake 130 is an generally L-shaped bracket that extends perpendicularly from body 12 beyond actuator 36 and is operative to protect the actuator in the event the apparatus is dropped. Brake 130 includes a forward facing leg 132 that operates as a hook to resist sliding movement if the apparatus is left unattended on an a rooftop. To further reduce the chance of the apparatus rolling or sliding down a roof and to pad the apparatus if the handle is dropped, an elastomeric or rubber pad 134 is mounted to the bottom end of 132.
Referring now to
End 138 terminates in a clevis 142 formed from two parallel flanges that extend down and away from opposite sides of the end. Clevis 142 is spaced to receive end 140 and includes a pivot pin bore 144 and a lock pin bore 146 formed through the clevis.
End 140 includes a pivot pin bore 148 formed through the generally cylindrical body and three lock pin bores 150 that are radially spaced about bore 148.
When pivot portion 136 is assembled body pivot pin 152 is inserted through one of the clevis' pivot bores 144 and into pivot bore 148 formed in end 140 and then through the other clevis pivot bore. A mechanical fastener, such as nut 154 is threaded onto the end of pin 152 to hold pivot portion 136 together.
A lock pin 156 is selectively disposed through clevis bores 146 and one of the three angle adjustment bores 150 to position and hold the upper end 14 at an angle relative to lower end 18. A temporary retainer, such as cotter pin 158, holds lock pin 156 in position.
Clevis 142 and its bores 144, 146 are positioned on end 138 such that body pivot pin 152 and lock pin 156 are both parallel to roller 54 and leading edge 62 when passed through complementary bores 144, 148 and 146, 150.
In the preferred embodiment, one of the lock pin bores 150 is aligned with pivot bore 148 to cause the pivot portion 136 to take no angle thereby resulting in the entire body 12 to be substantially straight. It should be appreciated that any number of lock pin bores 150 may be used to allow various angles to be selected and that other pivoting assemblies may be used to allow upper end 14 to angle away from lower end 18.
The invention has been described in an illustrative manner, and it is to be understood that the terminology, which has been used, is intended to be in the nature of words of description rather than of limitation. Further, many modifications and variations of the present invention are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced other than as specifically described.
This application claims priority to Provisional Application No. 60/741,808, filed Dec. 5, 2005.
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