The invention relates to a roof structure for photovoltaic generation of electric current and/or for heating a flowing medium, in particular an airflow. The roof structure also serves as a whole for all the general functions of a roof.
The use of the daily incident solar radiation of roofs and facades of inhabited and uninhabited buildings for the purpose of obtaining energy in the form of electric current and heat has already acquired great significance.
Because of the finite nature of fossil energy sources and of uranium, the exploitation of inexhaustible energy sources such as those of the sun is of great importance for our future power supply.
The reduction of combustion and/or increased use of fossil energy sources is also necessary on ecological grounds.
Developments of recent years have shown that solar current and heat can be obtained on a large scale. Even today the annular production of solar cells for power generation is over 1400 MW, corresponding to an area of approximately 14 km2. The present annual growth rate is approximately 40%. By 2004 nearly 6 million m2 of collector area had been installed on roofs in Germany alone for the purpose of obtaining heat. This area is to be doubled by 2012.
While photovoltaic modules are now being mounted in larger numbers on roofs, it has become normal to cover roof segments with thermal collectors by laying water carrying absorbers. However, for reasons of cost and esthetics the technical development is leading increasingly to the integration of the solar systems in the roof skin, facades and skylights and shading devices. In addition, the photovoltaic modules and thermal collectors are also taking over the usual function of roofs and facades.
Increasing use is being made of large area photovoltaic roof elements as a “solar roof” for the roof structure. The German company SUNWORLD AG is marketing an appropriate solar roof. It is necessary to take specific, complicated measures for fastening, but above all for attaining waterproofness (side and transverse profiles, rubber seals etc.). Separately therefrom, thermal, mostly water carrying solar collectors are being installed on or in the roofs. Also known are so called air correctors that are used as roof structures chiefly for drying hay with the aid of the warm air generated. A very esthetic design of overlapping roofing shingles for photovoltaic current generation is known from U.S. Pat. No. 5,990,414 A.
The photovoltaic modules or roof elements themselves consist essentially of thin, fragile silicon solar cells of flat design in the form of strips or plates. For the purpose of protection against mechanical and chemical damage, the cells are embedded in an elastic transparent material, usually EVA (ethyl vinyl acetate) between the front, transparent front side of hardened glass or plastic, and a rear sheet or glass. The solar cells are interconnected electrically such that the module voltage generated can be tapped via an appliance outlet, mostly arranged at the rear. A multiplicity of such modules or roof elements are connected in series and in parallel, in order to obtain the respectively desired system voltage/DC power. The current is mostly fed into a public grid via an inverter, or buffered in batteries in the case of small island systems.
Thin layers are known that are made from amorphous silicon, CulS2, or other semiconducting materials or chemical compounds that are likewise used to construct modules or roof and facade elements. These layers are applied to glass or transparent plastic, plastic sheets being used on the front and/or rear for protection against mechanical or chemical influences.
Solar systems, in which insulation is used for the purpose of heating flows of water or air carried in pipeline systems and current is simultaneously generated by means of photovoltaics are known, though scarcely used to date. The total cost of such roofs fitted with solar systems is very high, and casts doubt on an important advantage of multifunctionality. The functionality and heat yield are unsatisfactory, just as are the esthetic factors and suitability for construction of standard roofs. Again, the known systems are not suitable for the mass production that is required to lower the costs of power generation. They mostly also have complicated structures for integration in the roof. The roof elements that obtain power, which can replace conventional roof elements (tiles, shingles etc.) would need to be able to be designed and installed cost effectively. All the factors mentioned impair the cost effectiveness of obtaining power and heat in combination.
The object of the present invention is therefore to provide a roof structure of the type mentioned at the beginning that enables decisive cost reductions in conjunction with high operational reliability, and includes the advantages of multifunctional power generation without neglecting the esthetic requirements of the roofs built. Furthermore, it is the object of the invention also to provide cost effective solutions for the roof elements that obtain energy.
The object is achieved in accordance with the invention by virtue of the fact that glass roof panels that are transparent or equipped at least partially with solar cells of flat design and form an airtight flat gap which is largely free of obstructions in the flow direction laid and sealed at a spacing from a subroof. Specific and developing embodiments are the subject matter of dependent patent claims.
The flat gap preferably has at least one entrance opening for the cold air, at least one exit opening for the warm air and an airtight outer roof edge surround or airtight lateral boundaries of the flat gap.
Guided through the flat gap is an airflow that is cold when introduced and heated and outlet again into the atmosphere when used. In certain instances, it is also possible to install closed circuits that are operated with air or another gaseous medium.
The expression, generally used here, “glass roof panels”, fully having the function of roof elements—for example for substitution of roof tiles, roof shingles etc.—also covers panels made from all other suitable transparent materials.
The spacing between the subroof of flat design (without the usual roof ribs) and the glass roof panels is preferably in the range of 15-30 mm. The spacing is determined on the basis of design parameters such as, for example, the desired temperature rise, height of the roof, expected thermal efficiency and the air speed determined.
According to one variant, the flat gap can widen upward. This is the case, in particular, when the glass roof panels, and thus the roof or the roof part itself narrow upward (pitched roof).
The glass roof panels of rectangular or square design fulfill the function of roofing materials, in particular of tiles.
In the case of glass roof panels of rectangular design, these are laid in an overlapping fashion and sealed with known means such that an airtight flat gap is ensured. Longitudinal profiles are constructed at the side and ensure tightness, maintenance of the spacing, and fastening. In the case of rectangular, nonoverlapping glass roof panels that abut one another, the sealing is with rubber profiles and longitudinal profiles that prescribe the abovementioned spacing of 15-30 mm and enable the panels to be fastened.
A particular refinement of the inventive roof structure comprises specially designed square glass roof panels that are laid with their diagonals in a vertical direction and in a fashion overlapping on both sides. Cost savings result, in particular, from the fact that rain water is certain to flow off without further measures, that is to say profiles and the like for the lateral sealing of the panels can be eliminated. This design is particularly suitable for mass production and is exceptionally cost effective to lay.
The square glass roof panels are esthetically attractive as roof elements and are used for covering the entire roof including possible adjacent roofs (also without power being obtained). In addition to functions that obtain current and heat, they are also configured according to the invention for the incidence of light (skylight function), including in combination with the power generation as translucent roof elements.
According to a further laying variant, the glass roof panels can, however, always be sealed, laid and supported on a plane or in the form of a shingle roof while being held with a frame. For its part, the frame comprises fastening feet that are not allowed to impede the throughflow of air.
Since the glass roof panels laid in accordance with the invention replace a conventional roof, these are always watertight in the case of storm gusts and fulfill the snow load regulations. It is also possible to walk on the glass roof panels.
According to the invention, these glass roof panels can be used as follows for the roof structure:
The roof structure can be installed in the form of roof sections with only a thermal function, only an electrical function, only a skylight function with an electrothermal function (air temperatures of up to 55° C.), and in the form of downstream, purely thermal glass roof panels for obtaining high temperatures at the output. The thermal roof panels therefore act as a “booster”. Further combinations for the use of the glass roof panels are likewise possible in conjunction with the transparent or partially transparent properties.
Particularly with the preferred roof structure consisting of the square, esthetic glass roof panels, there is the possibility of building ultramodern multifunctional roofs in the case of which power is produced simultaneously and fossil fuels are replaced for obtaining heat. Given the installation of dozens of square kilometers, interesting prerequisites for large scale economic use of solar energy can be attained worldwide by the mass production of these roof elements in combination with thermal use. In Switzerland alone it is possible to switch fully to inexhaustible environmentally friendly energy sources if as little as 10% of the areas of roofs and facades of the presently existing total area of 700 km2 is used. Currently, 12 km2 of roofs are built or renovated annually in Switzerland. In Germany the abovementioned numbers are tenfold.
The embodiments of the various glass roof panels are described below with reference to the example of the square doubly overlapping glass roof panels.
Glass roof panel with simple roof function. This consists of a front hardened glass roof panel with a sheet, laminated on the rear, for coloring, as well as the fastening elements and pressure elements at the four corners. However, other materials can also be used for this function with the same geometric structure and fastening technique.
Conventional thermal collectors for producing hot water and for assisting heating with necessary installation of metallic absorbers with the associated water carrying tubes, or even vacuum collectors for “gathering in” sunbeams over an entire area are more expensive by a multiple than the inventive absorbers of solar radiation over the same area with an airflow and downstream heat exchanger for transferring the heat to the fluid medium. In the case of the photovoltaic roof panels, the investments for the simultaneous heating of the airflow have, in addition, already been made, the costs for a conventional roof element having been deducted.
However, good heat transmission is a prerequisite for an effective transfer of heat from the photovoltaic roof panels to the air circulating therebehind. For the inventive roof structure, the gap width between panel and subroof is preferably, as mentioned, 15-30 mm, depending on the definition of the decisive design parameters.
In order to maintain the air temperature at the exit, the air speed or flow rate is preferably regulated with the aid of a ventilator that is controlled by a solar sensor or driven with solar cells.
According to one variant, for the purpose of further temperature increase, for example above the photovoltaic roof panels, it is expedient to dispense with the installation of solar cells and to arrange the transparent thermal glass roof panels. In this case, the radiation passes through the glass roof panel directly onto a selective absorber sheet thereunder past which the air flows and is heated. A selective absorber has the property that the solar radiation (shortwave) is virtually completely absorbed (black body), while the thermal emission of the hot absorber is avoided as far as possible. This is achieved by virtue of the fact that the absorber sheet has a low emission factor for the emission at longer wavelengths.
The selective sheet is, for example, a solid sheet of ceramic and metal termed CERMET. The coated absorber sheet is long lived and heat resistant. It can be touched, cleaned, shaped, welded and riveted. The absorption factor is 95%, the emission factor only 5%. These requirements are fulfilled, for example, by the product Sunselect from Interpane Solar GmbH & Co. in Germany.
If the selective absorber sheet is fastened on the subroof, the air flows between it and the transparent glass roof panel. The thermal efficiency, and thus the attainable air temperature are less than when the air flows through behind the selective absorber sheet. The absorber sheet is preferably fitted at a spacing of approximately 10 mm below the transparent glass roof panel.
In a preferred variant, the heated air flows in the gable region directly through an elongated air/water heat exchanger running along the gable. Air, for the most part cooled, is caught by collecting channels downstream of the exchanger and, for example, guided by means of a ventilator operated by solar cells directly into the ambient air or—if still being used for heating purposes—into the interiors. In certain applications, an airflow supported and regulated by a ventilator is not required, since the uplift resulting from the heating of the air is sufficient to guide the hot air through the heat exchanger arranged along the gable.
According to a further variant, the exiting hot air is guided via a pipeline system to an air manifold heat exchanger outside the roof region, where a water circuit is expediently heated, in turn. The residual heat can be used for further useful purposes before it is outlet into the atmosphere as expulsion air.
The advantages of the inventive roof structure are evident, reference has already been made above to the applications for using the heat and to the cost advantages, in particular there is no need for expensive pipeline systems to be laid in the entire roof region, and the continuously open flat gap requires far lower investment costs and makes no demand on maintenance.
The invention is explained in more detail with the aid of exemplary embodiments that are illustrated in the drawing and are also the subject matter of dependent patent claims. In the drawing,
The subroof 12 and the roof structure 10 form a flat gap 18 that is virtually free from obstructions in the flow direction 16 and in which the cold air 14 is continuously heated, exits as a hot airflow 20 into a gable space 22 and is fed from there directly to a further use.
It is of substantial importance that the flat gap 18 extends over the entire roof structure (saving of roof ribs), and that there are no substantial obstructions in the flow direction 16. The flat gap 18 is sealed in the outermost region of the roof structure with the entire circumference or a part thereof. It is thus possible for a natural flow to build up in the direction 16 and heat the cold air 14, which expands and rises in the flow direction 16 because of the lower density.
A filter 15 is also expediently arranged at the entrance opening for the cold air 14. The hot airflow 20 exiting in the gable space 22 can be used directly for drying.
The gable space 22 illustrated in
Variant V. Here, glass roof panels 24 with a purely thermal function are used in the upper roof region for the production of heat.
Of course, yet further variants are possible, and individual variants can be combined with one another.
In particular, glass roof panels 24 with a skylight function (roof window) can be installed, or the glass roof panels 24 can be coated black without solar cells being installed.
In the embodiment in accordance with
Evidently, in accordance with
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A variant in accordance with
Embodiments in accordance with
Arranged on the rear wall sheet 76 is a flat box 78 for cable outlets and a bridging diode 60. The current conduction takes place in a way known per se, although it is ensured that the cable 82 is flat and therefore poses little obstruction to the airflow.
The laminate structure of the glass roof panel 24 in accordance with
Purely thermal glass roof panels 24 without solar cells are arranged in the uppermost, so called “booster region”. Here, the already preheated air is heated to a temperature of about 100° C. The air passes directly into a heat exchanger 40 with a water circuit 42 for the production of hot water. As already indicated in
Arranged in the lowermost roof region are so called “dummies” 90, black coated glass roof panels 24 without a photovoltaic effect, in the case of which “solar cells” are printed on by screen printing.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CH07/00314 | 6/25/2007 | WO | 00 | 4/17/2010 |