A. Field of the Invention
The Invention relates to the field of roof ventilation and particularly to ventilation of a roof through the upper side of the roof deck. The Invention is an above-the-deck ventilated roof featuring an end cap.
B. Description of the Related Art
The portion of a building roof that is exposed to the elements is protected by a durable, weather-resistant surface, such as shingles. As used in this document, the term ‘shingle’ means tab shingles, architectural shingles, cementatious shingles, metal shingles, slate, sheet metal, tar paper, roll roofing, ceramic tile roofing, wood shakes, synthetic versions of any of the above and any other weather proofing product that may be applied to a pitched roof.
The shingles are supported by a roof deck. As used in this document, a ‘roof deck’ means the generally planar structural covering the upper side of a building and providing support for shingles. The ‘roof deck’ usually is composed of wood in the form of plywood sheets or dimensioned lumber. The term ‘roof deck’ also may include other roofing materials previously applied to the plywood or dimensioned lumber, such as tar paper, ice and water shields, and shingles.
The roof deck has a pitch from the lower edge of the roof to the peak of the roof so that water and snow will fall from the roof. When shingles are applied to a roof deck, the shingles proximal to the lower edge of the roof are applied first and attached to the deck. Each subsequent course of shingles proceeding from the lower edge to the peak of the roof overlaps the preceding course so that water running from each shingle flows onto the top of the adjacent downhill shingle. The shingles cooperate to form a composite surface that is tight to rain water and snow melt.
Ventilation of the space under the roof is important to reduce condensation and the resulting moisture damage to the roof and to the building structure. Ventilation also serves to allow air heated by solar gain to escape from the space under the roof, reducing the cooling load on the building.
To ventilate a roof, air must both enter and leave the space under the roof. Because air under the roof is heated by solar gain and because heated air rises, the exit for air from a space under a roof usually is a vent located in a wall or a ridge vent located at the peak of the roof. Air entering the space under the roof may enter through vents installed in a soffit; that is, the underside of the portion of a roof overhanging the exterior walls of the building. Historically, the roofs of many buildings effectively were not ventilated because the buildings lacked soffits and had little or no way for air to enter the space under the roof.
An apparatus to allow air to ventilate the space under a building roof is addressed by U.S. Pat. Nos. 6,212,833 and 6,447,392 issued Apr. 10, 2001 and Sep. 10, 2002, respectively, to the inventor of the present Invention. The '833 and '392 patents address above-the-deck roof ventilation. The teachings of U.S. Pat. Nos. 6,212,833 and 6,447,392 are incorporated by reference as if set forth in full herein.
In the roof ventilation apparatus and system taught by the '392 and '833 patents, the air inlet or exhaust for a roof is an elongated vent located on the upper side of the roof deck. The elongated vent includes a vent shingle support. The vent shingle support has a width and a length that is large compared to its thickness. The vent shingle support has a downhill side and an uphill side. The downhill side of the vent shingle support is supported in a spaced-apart relation with the roof deck, the space between the roof deck and the vent shingle support at the downhill side defines the air intake. The air intake communicates through the interior volume of the elongated vent to a slot defined by the roof deck. The slot communicates with the space under the roof.
In use, air enters the air intake defined by the space between the downhill side of the vent shingle support and the roof deck. The air passes between the elongated vent shingle support and the roof deck, and passing through the slot defined by the roof deck into the space under the roof.
The uphill side of the vent shingle support is not spaced apart from the roof deck. When shingles are applied to the roof, the shingles are applied to the elongated vent shingle support and to the roof deck to the uphill side of the elongated vent shingle support so that the shingles overlap both the vent shingle support and the roof deck uphill from the vent shingle support. The shingles covering the elongated vent and the roof deck form the continuous, rain and snow melt-tight surface.
A potential issue with respect to the prior art above-the-deck roof vents occurs at either end of the elongated vent if the elongated vent is not properly installed. If the elongated vent is terminated at a location other than the gable edge of the roof deck, the shingles overlapping the end of the elongated vent are supported by the vent shingle support, but are not supported by the deck adjacent to the vent shingle support due to the spaced-apart relation between the vent shingle support and the roof deck at the downhill side of the elongated vent. The lack of support by the roof deck at the end of the incorrectly-installed elongated vent can result in failure of the shingles adjacent to the end of the elongated vent.
The prior art above-the-deck roof vent may be terminated at a valley formed by the intersection of two roof decks. Proper installation of the prior art elongated vent in this circumstance is to trim the end of the vent to conform to the valley, which fully supports shingles overlapping the end of the elongated vent. If the elongated vent is not trimmed in this circumstance, the shingles overlapping the end of the elongated vent are not supported and may fail.
The potential failure of an improperly installed roof vent adjacent to the end of the vent is a characteristic of all current above-the-deck roof ventilation systems.
The Invention is an end cap for an above-the-deck roof ventilation system. The Invention also is a roof that includes the end cap. The end cap of the Invention features an end cap shingle supporting surface. The end cap is configured to be located at the end of a prior art elongated vent. The end cap of the Invention is configured to provide support to shingles overlapping the end of the elongated vent and to prevent failure of the overlapping shingles. Using the end cap, the elongated vent may be installed anywhere on the roof deck and need not extend to the gable edge of the deck or to a valley caused by intersection of two roof decks.
While the end cap may be used in conjunction with an elongated vent at the roof edge, the elongated vent and end cap also may be used proximal to the peak of the roof deck to exhaust air from the area under the roof. The end cap and elongated vent also may be placed in at any location on the roof deck at which ventilation is desired intermediate between the roof edge and the peak of the roof.
The end cap has an end cap shingle supporting surface. The end cap shingle supporting surface has a length. The end cap shingle supporting surface has a first edge, a second edge and a first corner. The first corner is defined by an intersection of the first and second edges. The end cap shingle supporting surface at the first corner is supported in a spaced-apart relation to the roof deck. The spaced apart relation between the end cap shingle supporting surface at the first corner and the roof deck is equivalent, as defined below, to the spaced apart relation between the downhill side of the vent shingle supporting surface and the roof deck.
The end cap is configured so that when the first edge is installed adjacent to the end of the elongated vent with the first corner adjacent to the downhill side of the elongated vent, the separation between the top surface of the roof deck and the first edge is equivalent to the separation between the top surface of the roof deck and the vent shingle supporting surface immediately adjacent to the first edge at each location along the length of the first edge.
The end cap is further configured so that when the second edge is installed adjacent to the other end of the elongated vent with the first corner adjacent to the downhill side of the elongated vent, the separation between the roof deck and the second edge is equivalent to the separation between the top surface of the roof deck and the vent shingle supporting surface immediately adjacent to the second edge at each location along the length of the second edge.
As used in this document, the term “equivalent” means that the difference in elevation above the top surface of the roof deck of the vent shingle supporting surface and the immediately adjacent end cap shingle supporting surface is adequately small that a shingle spanning both the vent shingle support and the end cap shingle support is not subject to stresses due to the difference in elevation that would cause failure of the shingle in ordinary and expected use. Although the acceptable difference in elevation above the roof deck will vary with the strength of the shingle used to span the different elevations, the applicant believes that a difference in elevation of 3/16 inches is acceptable in practice.
Each of the first and second edges has a length. The length of the first or second edge of the end cap adjacent to the end of the elongated vent is selected to correspond to the width of the vent shingle supporting surface. The end cap may be reversible and may be used at either end of the elongated vent, in which event the lengths of the first and second edge are equal one to the other and both are equal to the width of the elongated vent. Each of the first and second edges of the end cap shingle supporting surface has an end opposite to the first corner. The ends of the first and second edges opposite to the first corner are in a ‘close relation,’ as defined below, to the roof deck. The remainder of the periphery of the end cap shingle supporting surface that is not defined by the first and second edges (the ‘other edge’ or ‘other edges’) also is in a close relation to the roof deck. As used in this document, the term ‘close relation’ means that the difference in elevation between the top surface of the roof deck and the end cap shingle supporting surface at the ends of the first and second edges opposite to the first corner and at the ‘other edge’ is adequately small that a shingle may overlap the end cap and roof deck without risk of failure of the shingle due to the difference in elevation in ordinary and expected use. As stated above, a difference in elevation of 3/16 inches has proven suitable in practice.
An end cap may be joined to another end cap or to an elongated vent for manufacture, transportation, sale or installation. For example, two end caps may be manufactured as a unit. During installation, the end user cuts the two end caps apart and installs the end caps at either or both ends of an elongated vent on a roof deck. As a second example, one or two end caps may be manufactured as a unit along with an elongated vent. The end user can install the elongated vent and integral end cap or caps on the roof deck. Alternatively, the end user can cut one or both of the end caps from the elongated vent for installation on the roof deck.
The end cap may include an end cap air vent, the inlet to the air vent being defined by the spaced-apart relation between the first or second edges and the top surface of the roof deck; alternatively, the end cap may not include air vents. The air vents may communicate with the slot defined by the top surface of the roof deck.
The end cap may or may not include an end cap air vent and may or may not communicate with the opening communicating through the roof deck. Any construction of the end cap that supports the end cap shingle supporting surface at a suitable elevation above the roof deck at the first corner and that does not support the ‘other edge or other edges’ in a spaced apart relation to the roof deck is contemplated by the invention. For example, the end cap may be a solid piece of a plastic, foam, metal or wood and not allow communication with the opening communicating through the roof deck. As a second example, the end cap may be a hollow injection-molded plastic part that does not allow communication with the opening in the roof deck. As a third example, the end cap may be a hollow plastic part that defines an end cap air intake opening and that does communicate through the interior volume of the end cap to the opening in the roof deck. The end cap may be composed of any suitable material.
The end cap may be composed of a plastic and may comprise the end cap shingle supporting surface, a first corner support supporting the first corner and secondary supports intermediate between the first corner support and the ends of the first and second edges opposite to the first corner. The intermediate supports may define channels from the air inlet to the slot defined by the roof deck when the end cap is installed on a roof.
The end cap may be injection molded as a lower portion and an upper portion, the lower portion being configured to engage the roof deck, the upper portion defining the end cap shingle supporting surface. The injection molded upper and lower portions maintain the shape of the end cap and conform the first and second edges to the shape of the end of the elongated vent.
FIGS. 25 and 26 are two views of an embodiment.
FIGS. 27 and 28 are two views of an embodiment.
FIGS. 29 and 30 are two views of an embodiment.
FIGS. 31 and 32 are two views of an embodiment.
From
The structure of the ventilated roof apparatus 2 of
Opening 28 may be of any shape and an elongated slot 30 has proven suitable in practice. Other configurations for opening 28 are discussed below in relation to
From
The structure and operation of the elongated vent 8 is illustrated by
The separation between the top surface 18 of the roof deck 6 and the elongated vent shingle-supporting surface 32 defines an elongated vent interior volume 50. The elongated vent air intake opening 14 is in fluid communication with interior volume 50 and interior volume 50 is in fluid communication with slot 30.
The elongated vent shingle-supporting surface 32 at the uphill side 36 of the elongated vent 8 is in a close relation with the top surface 18 of roof deck 6. The phrase “close relation” in this context means that the elongated vent shingle-supporting surface 32 at the uphill side 36 of the elongated vent 8 is adequately close in elevation to the top surface 18 of the roof deck 6 at the location where the elongated vent shingle-supporting surface 32 meets the top surface 18 of the roof deck 6 that a shingle may span that difference in elevation without damage to the shingle during ordinary use due to the difference in elevation. A difference in elevation of 3/16 of an inch has proven suitable in practice.
Drip edge 42 is attached to the top surface 18 of roof deck 6 at the roof edge 26. Drip edge 42 directs water down the side of building 4 and away from roof deck 6.
In operation, ventilation air 52 passes through the fabric 48 and enters the vent air intake opening 14. The ventilation air 52 passes through interior volume 50 of the elongated vent 8 and through slot 30 into the space to be ventilated.
The structure and operation of the end cap are illustrated by
Each of the first and second edges 56, 58 has an end 62, 64 opposite to the first corner 60. Ends 62 and 64 are in a ‘close relation,’ as that phrase is defined above, to the top surface 18 of roof deck 6.
In use and as shown by
The end 62 of the end cap first edge 56 is in a ‘close relation,’ as defined above, with the top surface 18 of the roof deck 6. The end cap shingle supporting surface 54 and the top surface 18 of the roof deck 6 thereby provide substantially continuous support to a shingle 12 that spans the end 62 of the first edge 56 opposite to the first corner 60 and the top surface 18 of the roof deck 6. The other edges 66 of the end cap 10 that are not the first and second edges 56, 58 also are in a “close relation,” as defined above, to the top surface 18 of roof deck 6, and hence provide substantially continuous support to a shingle 12 spanning the top surface 18 of roof deck 6 and the other edges 66 of end cap 10.
End cap 10 is reversible and may be located at either the first end 38 or second end 40 of the elongated vent 8. The above description applies when the end cap 10 is located at the second end 40 of the elongated vent 8. To locate the end cap 10 at the first end 38 of the elongated vent 8, the end cap 10 is rotated counterclockwise by 90 degrees and the first edge 56 of the end cap 10 is located adjacent to the first end 38 of elongated vent 8. The first corner 60 of the end cap shingle supporting surface 54 therefore is located adjacent to the downhill side 34 of the first end 38 of the elongated vent 8. The first corner 60 and the elongated vent shingle supporting surface 32 at the downhill side 34 of the elongated vent 8 are in equivalent (as defined above) spaced-apart relations 46 to the top surface 18 of roof deck 6. The ends 62, 64 of the first and second edges 56, 58 opposite to the first corner 60 of the end cap shingle-supporting surface 54 are in a “close relation,” as defined above, to the top surface 18 of the roof deck 6. The other edges 66 of the end cap 10 also are in a “close relation” to the top surface 18 of the roof deck 6. The first edge 56 of the end cap shingle supporting surface 54 and the elongated vent shingle supporting surface 32 at the first end 40 of the elongated vent 8 in combination define a substantially continuous support for shingles 12.
The end cap 10 is reversible and may be used at either end 38, 40 of elongated vent because the first and second edges 56, 58 of the end cap 10 are substantially equal in length 68 (from
The end cap 10 may be one of a pair of end caps 10, with each end cap 10 of the pair located at one of the first end 38 or the second end 40 of the elongated vent 8.
In each of the opening 28 configurations of
In describing the above embodiments of the invention, specific terminology was selected for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents that operate in a similar manner to accomplish a similar purpose.
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