The present invention relates to a device for providing an indication of roofing related information.
It is of great importance that the components used for constructing a roof have correct dimensions, otherwise the consequences can be expensive and dangerous. As calculating the dimensions is quite complex, it is common for builders to use reference books or trial and error. There are also some tools available, but these require skill and training to use. Each page of such reference books contain tables showing the correct dimensions for various types of bevels of rafters and the like for a roof of a given pitch. Unfortunately, due to the amount of data contained in such books, obtaining the information can be a time consuming process and the data needed may be spread over more than one page. This method is prone to human error if information collected from several pages is written down incorrectly.
Embodiments of the present invention aim to provide a device that allows several pieces of roofing related information to be obtained quickly and easily.
According to the present invention there is provided a device for providing an indication of roofing related information, the device including:
All or some of the information display positions may be located at or near an edge of the second component. Thus, the desired information can be viewed by rotating the first component relative to the second such that a member of the first information set is substantially aligned with the edge acting as the first information display position, with the related member(s) of the at least one further information set(s) being substantially aligned with the edge(s) acting as the further information display position(s). Alternatively or additionally, the information display positions may include one or more apertures forming windows in the second component so that the members of the information sets can be viewed through the windows. One or more of the information display positions may be labelled. Illustrations relating to the information displayed may also be provided on the device. The information display positions and/or the members of the different information sets may be set out in a way intended to help distinguish between them. For example, the set members may be printed on or in different colours.
The first and second components may be substantially arc-shaped segments, which are typically substantially flat. In this case, the members of the information sets on the first component can be arranged in arcs located at intervals along the radial distance of the first component, with the corresponding information display positions being arranged at corresponding intervals along the radial distance of the second component.
In one embodiment, information sets are included on two opposite sides of the first component. Suitably, the second component can be formed of two parts at least partially spaced apart, such that the first component can fit and rotate between the two parts. The size of the first component may be marginally smaller (e.g. up to around 5 mm) to allow it to fit within an envelope or sleeve defined by the two parts of the second component to facilitate this.
Information display positions corresponding to the information sets included on a first side of the first component may be provided on one of the parts of the second component. Information display positions for the information sets included on the opposite side of the first component may be provided on the other part of the second component.
One embodiment of the device further includes a third component pivotally connected to the first or second component at a second axis for relative rotary movement, the third component including at least one information set. The third component may be substantially circular or arc-shaped. The display positions for the information set(s) of the third component may be in the form of at least one window in the first or second component.
An edge of the first component may include one or more foldable portions for facilitating alignment with the edge of a workpiece.
The information sets can include data relating to some or all of the following: the pitch of the roof; the length of a rafter (per metre run); the length of a hip rafter (per metre run); the plumb cut for common and/or jack rafters; the edge cut to purlin; the side cut of purlin; the hip or valley plumb cut; the common rafter plumb cuts; the jack rafter edge cut; the bottom edge jack against lay board angle; the top edge cut of a hip rafter; the seat cut hip or valley; the seat cut common (and/or jack) rafter; the bottom edge jack against a lay board; the top edge cut of a hip rafter; the valley jack edge cut angle to be used between an existing/main roof and a new/adjoining roof.
The device may include representations of roof constructions, typically printed on the second component. Directions for using the device may be included on the device. The device may be formed of paper, card, plastic and/or metal materials.
Whilst the invention has been described above, it extends to any inventive combination of the features set out above or in the following description.
The invention may be performed in various ways, and, by way of example only, an embodiment thereof will now be described, reference being made to the accompanying drawings, in which:—
FIGS. 2 to 4 detail representations of roofing timbers and cuts printed on the first side of the second component;
FIGS. 7 to 9 detail representations of roofing timbers and cuts printed on the second side of the second component;
Referring to
A common pivot 3 allows the two segments 1, 2 to rotate relative to each other with the single sheet first component sandwiched between the two cards of the second component. The pivot 3 can be a pin, eyelet or the like. The second segment 2 is shaped such that a square-shaped protrusion is located at its corner near the pivot 3 to limit the rotation of the first segment 1.
Arranged along the perimeter of the arc of the first side of the first segment 1 is a printed information set in the form of an indicia 4 representing angles between 0 and 90°. The indicia 4 is printed on an arc-shaped band of a first colour, e.g. purple, that extends to around 22 mm (in this example) along the radial distance from the edge of the arc. A label “Plumb Cut for Common and Jack Rafters” is printed at the bottom of the coloured band. At a generally corresponding radial distance (around 25 mm in the example) near one edge (chord) of the second segment 2 a label 6 “Common Rafter Plumb Cut” is printed. An illustration 6A (detailed in
The edge of the segment 2 adjacent the label 6 is intended to be used as an information display position. That is, when the device is being used a user rotates the segments relative to each other so that a line of the indicia 4 corresponding to the required pitch angle of the roof being constructed is substantially aligned with the information display position, so that the angle formed between a datum line 7 defined by the extended edge of the first segment and the datum line 8 defined on the second segment 2 represents the Common Rafter Plumb Cut angle.
The first segment 1 further includes a second indicia 9 representing angles between 16 and 60°. The indicia 9 are printed along an arc having a radial distance of between 24 mm and 47 mm on the first segment 1. Similarly to the first indicia 4, the second indicia 9 is printed on a coloured band (preferably of a different colour, e.g. orange) which includes a label “Edge Cut to Purlin” at its base. It will be understood that the other indicia on (both sides of) the first segment 1 can be printed on coloured bands and can have labels arranged in a similar manner. The colours of adjacent bands preferably contrast with each other. A corresponding label 10 is printed at a generally corresponding radial distance near the edge of the second segment 2. An illustration 10A (detailed in
The indicia 9 are aligned so that, when the appropriate pitch angle from the indicia is aligned with the edge defining the information display position, the angle defined between the datum lines 7 and 8 is the required angle for the jack rafter edge cut for a roof of that pitch angle.
A third set of indicia 12 representing angles 16 to 600 is printed along a coloured arc-shaped band having a radial distance of between 61 mm and 85 mm on the first segment 1. A corresponding label 14 “Side Cut of Purlin” is printed at a generally corresponding radial distance near the edge of the second segment 2. An illustration 14A (detailed in
To determine the appropriate angle for a given cut, the user notes the label 6, 10, 14, 18 identifying that cut and then pivots the device to align the indicia identifying the pitch angle of the roof (measured previously) with the information display position (i.e. edge) adjacent the label. The datum lines 7 and 8 then define between them the particular angle of cut which can then be marked on the rafter or the workpiece being cut.
The segment 2 also includes two representations 19A, 19B of parts of a roof construction. The first one 19A shows the roof pitch and run, a wall plate, the ridge and the common rafter. The second representation 19B shows the common rafter and the run for a lean-to roof.
Directions 19C for using the indicating device are also printed on the second side of the segment 2. The directions 19C can include an illustration of the device in use (similar to
It will be appreciated also that it is possible to use this device to mark up compound cuts on rafters, that is ones where the cutting plane is not perpendicular to any of the surfaces of the workpiece. Having more than one separate flap 20 allows them to be folded onto different faces of the workpiece, thereby making the marking of compound cuts easier.
A semi-circular tab 23 (marked on both sides with “Slide to Open”) protrudes from the edge of the second segment 2 to make rotation of the two segments easier.
Referring to
The second side of the segment 2 further includes a window 36. Adjacent the sides of the window 36, three labels 38, 40, 42 are printed. Each of the labels corresponds to a field of four sets of information printed on a disc-shaped card 44, which is illustrated in
The centre of the disc 44 is attached to the piece of card forming the second side of the segment 2 by means of a pivot 46. The pivot 46 and window 36 are located on the second segment 2 such that a part of the circumference of the disc 44 protrudes beyond the outer arc edge of the segment 2. The user uses the protruding part to rotate the disc 44. A notch is cut into part of the arc edge of the segment 2 to help a user grip the disc 44.
The disc 44 is divided in the example into 42 equal segments, each of which contains information relating to a roof having a pitch of between 16 and 58°. In an alternative embodiment, information for roofs having pitches of 16 to 60° is included on the disc. The values of the pitch angles are printed as indicia 48 arranged around the circumference of the disc.
Second and third sets of indicia 50, 52 are printed concentrically and indicia is printed inwardly of the others. The rings of the three indicia are of different colour to help distinguish between them.
The values of the two indicia 50, 52 printed in one segment of the disc give the correct values of specific dimensions (mentioned below) for a roof pitch of an angle represented by the indicia 48 appearing in the same segment.
In use, the roof pitch angle is selected by rotating the disc 44 so that the segment containing desired angle is shown in the window 36. The selected angle of the indicia 48 is substantially aligned with the label 38 (“Pitch of Roof”). The labels 40 (“Length of Rafter Per metre run”) and 42 (“Length of Hip Rafter Per meter run”) are printed adjacent the window 36 at positions generally corresponding to where the values of the two indicia 50, 52, respectively, of the segment can be viewed.
Also printed on the second side of the second segment 2 is a representation 55 of parts of a roof construction that can act as an aid for working out what information is needed. The representation 55 shows a common rafter, the full span of the roof, a purlin, the pitch of the roof, the run of the rafter, the ridge board and the overhang. Directions 56 for using the indicating device can also be printed on the second side of the segment 2. These may read as follows:
The layout and spacing of the indicia representing the roof pitch may be determined empirically, by calculation or by looking up in a reference book and then setting the datum lines to the appropriate cut angle and marking the corresponding roof pitch angle on the first segment, and repeating this for reach of the roof pitch angles likely to be of interest. This exercise can be repeated for all the cut angles which the device is required to provide.
Turning to
Another difference between the second embodiment and the first is the presence of a reference diagram 62 that is printed on a part of the segment 1 that is substantially blank in the first embodiment. The reference diagram 62 is shown in detail in
The diagram 62 is intended to help a user calculate the approximate angles of the valley jack edge cut should the pitch of the adjoining roof differ from that of the main roof. The diagram includes a five-by-five grid of intersecting transverse lines. It will be appreciated that the grid in the diagram has been stylised to give a “perspective” effect. A first set of five numbers representing the possible angle (e.g. 20°, 30°, 40°, 50° or 60°) of the existing/main roof is given adjacent the ends of a first set of five respective grid lines (labelled 64A-E). A corresponding second set of numbers representing the angles of the new/adjoining roof is given adjacent the ends of a second set of five respective grid lines (labelled 66A-E and transverse to the lines of the first set). Circled numbers located at points where the vertical and horizontal lines intersect. The circled numbers represent the desired valley jack edge cut angles for an existing/main roof and a new/adjoining roof having pitch angles corresponding to those given at the ends of the sets of grid lines. For example, the approximate valley jack edge cut angle for a 60° pitch existing/main roof and a 30° pitch new/adjoining roof is given as 73°. Instructions 68 for using the diagram 62 are printed adjacent the diagram.
It will be appreciated that further modifications can be made to the embodiments described above. First, the range of any or all of the indicia/information on the device can be changed. For example, the roof pitch angles and corresponding indicia on the disc 44 may be expanded to a range of 0° to 90° instead of 16 to 60°. Also, the units used for the information may be modified, e.g. in the US roof pitches are often expressed in terms of “rise per foot/metre” rather than angles.
Notes on Figures
Text printed at 800 in
Text printed at 68 in
| Number | Date | Country | Kind |
|---|---|---|---|
| 0208541.3 | Apr 2002 | GB | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/GB03/01558 | 4/14/2003 | WO | 10/12/2004 |