The present invention relates to a roofing material such as a metal roofing material.
Conventionally, a plurality of roofing materials are laid on a roof bed in longitudinal and lateral directions, thereby a roof being formed. In this case, the roofing materials adjacent to each other in the lateral direction (a direction orthogonal to a water-flow direction of the roof) are laid so as to be shifted from each other by a predetermined length in the lateral direction and be overlapped to each other in an up and down direction, and attempt to secure waterproof of the roof after construction (for example, see Patent Literature 1). Specifically, as shown in
However, there is a problem that the roofing material A laid as above-mentioned has small stiffness in the longitudinal direction thereof (that is, the water-flow direction of the roof). Therefore, a front face of the roofing material A bends or curves over approximately an entire length in the longitudinal direction with a wind load or the like, which is added to a front face side of the roofing material A. Then, when a deflection occurs to the roofing material A as above-mentioned, in the roof at which the roofing materials A and A are laid so as to be overlapped to each other in the up and down direction as above-mentioned, a gap occurs between a tip of a side end part of an upside roofing material A and a front face of a downside roofing material A. Accordingly, there is a fear that rainwater or the like is entered from the gap occurring as above-mentioned, and waterproof of the roof decreases. Further, there is also a fear that design gets worse by the gap.
The present invention has been made in the light of the above-mentioned circumstances, and the object of the present invention is to provide a roofing material, which is superior to workability when the roofing material is laid on the roof bed or the like and is hard to decrease the waterproof of the roof.
A roofing material according to one aspect of the present invention includes an approximately planar roofing material body arranged adjacent to another roofing material body, and a side end part of the roofing material body is overlapped and laid to the another roofing material body. The roofing material body is provided with an inclined piece formed at a side end edge part of the roofing material body so as to be inclined downward, and a tip of the inclined piece of the roofing material body is formed so as to abut on a front face bent downward of the another roofing material body laid to a downside of the roofing material body.
In addition, preferably, the tip of the inclined piece is protruded and bent downward so as to have a central part formed in an approximately straight line, and both end parts formed in curved lines.
The roofing material according to one aspect of the present invention is superior to the workability when the roofing material is laid on the roof bed or the like and is hard to decrease the waterproof of the roof.
a) is a perspective view of one example of a roofing material according to an embodiment of the present invention, and
a) is a perspective view of one example of a coupled state of the roofing material according to the embodiment of the present invention, and
a) to 5(d) are a partial cross-sectional view illustrating one example of a construction process of the roofing material, as seen from a side, according to the embodiment of the present invention; and
The following describes an embodiment of the present invention.
A metal plate is processed by a roll forming process or the like, thereby a roofing material A according to the present invention being able to be formed in a desired shape. For example, preferably, a thickness of the metal plate is 0.3 to 0.5 mm, and a weight per area of the metal plate is 4.7 to 5.0 kg/m2. In addition, the metal plate may be used from among various varieties such as a coated steel plate, a galvanized steel sheet, and a coated Galvalume steel plate (a registered trademark). A conventional roofing material is produced with only a roll former. However, the roofing material according to the present embodiment is able to be produced with a vender process machine because the roofing material according to the present embodiment needs hardly a rounding processing (a curved surface processing). In addition, an end part is able to be formed by a hemming processing and a press processing.
As shown in
The roofing material body 1 is formed to extend longer in a lateral direction (a direction orthogonal to a water-flow direction of a roof or a direction orthogonal to an inclined direction of the roof). A length dimension L1 in the lateral direction is a specified length that may to be set to, for example, about 2000 mm, but is limited to this length. On the other hand, a length dimension L2 in a longitudinal direction (the water-flow direction of the roof or the inclined direction) of the roofing material body 1 may be set to, for example, 200 to 280 mm, and preferably, is set to about 250 mm.
The roofing material body 1 is provided with the inclined pieces 2 and 2 that are disposed at side end edge parts 1a and 1a in a right and left direction (the lateral direction) of the roofing material body 1 across an approximately entire length in the longitudinal direction (the water-flow direction of the roof) of the roofing material body 1. As shown in
When the inclined pieces 2 are formed, at first, as shown in
As showing in
Here, an angle between the roofing material body 1 and the inclined piece 2 (it is referred to as a minor angle here) may be set to, for example, 120 to 150° across the entire length of the inclined piece 2. Preferably, an angle between the central part 2c and the roofing material body 1 is set to about 140°. An angle between the laid side part 2d and the roofing material body 1 and an angle between the covered side part 2b and the roofing material body 1 are set to about 120°.
The covered side part 2b is formed so as to have a bent height H that is gradually longer as the covered side part 2b is closer to the central part 2c. As shown in
Here, a part, which is located at a side of the covered side part 2b, of the inclined-piece tip 2a may be formed in either a straight line or a curved line. A part, which is located at a side of the central part 2c, of the inclined-piece tip 2a is formed in a straight line. In addition, a part, which is located at a side of the laid side part 2d, of the inclined-piece tip 2a may be formed in either a straight line or a curved line similar to the inclined-piece tip 2a of the covered side part 2b. When being formed in the straight line, the inclined-piece tip 2a of the area of the laid side part 2d may be bent once near a central point. The inclined-piece tip 2a is formed as above-mentioned, thereby having a shape so that the inclined-piece tip 2a is protruded and bent downward.
Then, a width dimension R of the inclined piece 2 may be set within a range of 4 to 9 mm across the entire length of the inclined piece 2. Preferably, a width dimension R of the central part 2c may be set to about 6 mm, and width dimensions R of the laid side part 2d and the covered side part 2b may be set to about 7 mm. As shown in
Here, the bent height H of the central part 2c may be set to, for example, 3 to 7 mm, and preferably, is set to about 5 mm. On the other hand, when the part, which is located at the covered side part 2b, of the inclined-piece tip 2a is formed in a curved line, a radius of curvature thereof may be set to 300 to 500 mm, and preferably, is set to about 400 mm. In addition, when the part, which is located at the laid side part 2d, of the inclined-piece tip 2a is formed in a curved line, a radius of curvature thereof may be set to 1000 to 1500 mm, and preferably, is set to about 1200 mm. In this case, in the roofing materials A and A adjacent to each other as described below, it is possible to easily prevent a gap from being formed between overlapped parts.
Then, the width dimensions (a length in the water-flow direction of the roof) of the covered side part 2b, the central part 2c, and the laid side part 2d may be set to 40 to 60 mm, 50 to 100 mm, and 80 to 120 mm, respectively, and preferably, are set to 40 mm, 60 mm, and 100 mm, respectively.
Here, in
As shown in
The roofing material body 1 may include positioning parts 30. Each positioning part 30 is formed to be opened in the back face of the roofing material body 1 by rib processing and have an approximately V-shaped cross section. Each positioning part 30 protrudes toward the front face of the roofing material body 1 and is formed across the approximately entire length of the roofing material body 1 in the longitudinal direction. One or more positioning parts 30 may be disposed at each for the both side parts of the roofing material body 1. When the one positioning part 30 is disposed at each of the both side parts of the roofing material body 1, the one positioning part 30 may be formed at a position that is away from the inclined-piece tip 2a by a predetermined dimension. For example, the one positioning part 30 may be formed at a position that is 100 mm away from the inclined-piece tip 2a. When the plurality of positioning parts 30 are disposed at each for the both side parts of the roofing material body 1, the plurality of positioning parts 30 may be formed at constant intervals from the inclined-piece tip 2a. For example, the positioning parts 30 are formed at intervals of 100 mm from the inclined-piece tip 2a in the lateral direction. The one or more positioning parts 30 may be formed in any shapes or at any positions as long as the positioning parts 30 are visible.
The locked part 4 is formed at a downstream-side end part (for example, the eave side end part) of the roofing material body 1. A part of the metal plate disposed to extend from the downstream-side end part of the roofing material body 1 is bent so as to be turned up to the back face side of the downstream-side end part of the roofing material body 1, thereby the locked part 4 being formed across the approximately entire length of the roofing material body 1 in the lateral direction.
The locking part 5 is formed at an upstream-side end part (for example, the ridge side end part) of the roofing material body 1. A part of the metal plate disposed to extend from the upstream-side end part of the roofing material body 1 is bent so as to be turned up to the front face side of the upstream-side end part of the roofing material body 1, thereby the locking part 5 being formed to have an approximately inverted U-shaped cross section including an upper piece 5a and a lower piece 5b. Accordingly, the locking part 5 is formed to protrude toward the downstream side from the upstream-side end part of the roofing material body 1 in an upside of the roofing material body 1. The locking part 5 is formed to have the approximately inverted U-shaped cross section so that the downstream-side end part of the locking part 5 is closed, and the upstream side of the locking part 5 is opened.
The fixing piece 10 may be formed with a part of the metal plate disposed to protrude from the upstream-side end part of the locking part 5. The fixing piece 10 is formed across the approximately entire length in the lateral direction of the roofing material body 1. The fixing piece 10 is formed to have an approximately L-shape as a cross-sectional shape in the longitudinal direction. The fixing piece 10 is disposed to protrude toward the upstream side from the upper piece 5a of the locking part 5.
Then, the roofing materials A according to the present embodiment are laid on the roof bed 6 such as a roofing board in the longitudinal and lateral directions. Accordingly, the roof is able to be formed. In this case, the roofing materials A and A, which are laid adjacent to each other, are coupled to each other to secure mounting strength and increase waterproof.
In the roofing materials A according to the present embodiment, as shown in
In the roofing materials A according to the present embodiment, when the one roofing material A and the other roofing material A piles in the up and down direction as described above, the inclined-piece tip 2a of an upper roofing material A (referred to as A1 in
However, in the present embodiment, the inclined-piece tip 2a of the roofing material A is formed to be protruded and bent downward as described above. Therefore, as shown in
In addition, a degree of deflection generated when the roofing material A is laid on the roof bed 6 is constant regardless of the length dimension L1 in the lateral direction and the length dimension L2 in the longitudinal direction of the roofing material body 1. Therefore, even if the roofing material A is formed to have an arbitrary dimension, the inclined piece 2 of the roofing material A is able to follow deflection.
As described above, in the present embodiment, even if the roofing material A is laid on the roof bed 6 and the deflection occurs, the roofing material A overlapped at the up-side is formed to be capable of following the above-mentioned deformation, and it is hard to form the gap between the overlapped parts of the roofing materials A and A adjacent to each other in the lateral direction. Therefore, although a conventional roofing material A is reinforced by a heat insulator such as urethane or polystyrene to prevent deflection of the conventional roofing material A, the roofing material A according to the present embodiment does not need to be reinforced by pasting such a heat insulator. Accordingly, because the roofing material A according to the present embodiment has no reinforce by the heat insulator, it is possible to decrease weight of the entire roof, to easily perform laying operation, and also to decrease a cost.
In addition, in the roofing materials A and A adjacent to each other in the lateral direction, when the gap occurs between the upper inclined-piece tip 2a and the lower roofing material body 1, a shadow would occur by the gap. Therefore, appearance of the roof itself would get worse. However, the roofing material A according to the present embodiment is able to suppress that the gap is formed. Accordingly, it is hard that appearance gets worse, and it is possible to improve design.
In the roofing material A according to the present embodiment, the inclined-piece tip 2a of the roofing material A is formed in the above-mentioned shape. Accordingly, it is possible to perform easily construction for overlapping the inclined-piece tip 2a to the roofing material body 1 of the lower roofing material A. That is, because the inclined-piece tip 2a is formed to abut on the bent front face of the roofing material body 1 of the other lower roofing material A, it is possible to easily engage the inclined-piece tip 2a in the roofing material body 1 of the lower roofing material A. Accordingly, in the roofing material A according to the present embodiment, it is possible to perform laying construction smoothly and also improve workability.
In the present embodiment, because the inclined-piece tip 2a of the upper roofing material A is formed to abut along the bent front face of the roofing material body 1 of the lower roofing material A, an overlapped dimension of parts, in which the upper roofing material A and the lower roofing material A are overlapped to each other, is capable of being set arbitrarily. That is, even if the overlapped dimension is changed, the inclined piece 2 abuts along the bent front face of the roofing material body 1. An upper limit of the overlapped dimension is not set particularly. However, if the overlapped dimension is too large, useless parts increase in the roofing materials A. Accordingly, in this view point, preferably, the overlapped dimension is set equal to or shorter than a half of a lateral dimension of the roofing material body 1. Further preferably, the roofing material bodies 1 are overlapped to each other so that the overlapped dimension is within a range of 100 to 200 mm from the side end edge parts 1a of the roofing material bodies 1. In addition, because each roofing material A is bilateral symmetry, in the case where the roofing materials A and A adjacent to each other in the lateral direction may be overlapped to each other, a right roofing material A may be located at an upside of a left roofing material A, or the left roofing material A may be located at an upside of the right roofing material A. Therefore, the roofing materials A and A adjacent to each other in the lateral direction are laid on the roof bed 6 in turn from any of right and left directions in the lateral direction of the roof bed 6.
On the other hand, when each of the roofing materials A includes the positioning part 30, and the roofing materials A and A adjacent to each other in the lateral direction are overlapped in the up and down direction, the positioning part 30 may be used as a guide (a target). For example, as shown in
Then, when each roofing material A includes the projection parts 20, a gap S is able to be formed, by the projection parts 20, between the roofing materials A and A overlapped to each other in the up and down direction. That is, as shown in
Here, connections of the roofing materials A and A in the longitudinal and lateral directions are described in detail (see
After the roofing materials A, A, . . . are laid in a row as above-mentioned, other roofing materials A, A, . . . are laid, in turn, in a row at the upstream side of the laid roofing materials A, A, . . . . At this time, as shown in
Number | Date | Country | Kind |
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2011-241055 | Nov 2011 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2012/078381 | 11/1/2012 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/065800 | 5/10/2013 | WO | A |
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Number | Date | Country | |
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20140250818 A1 | Sep 2014 | US |