The present invention relates generally to roofing structural systems, and more particularly to a new and improved roofing structural system which has a new and improved dove tail joint fastening system incorporated therein which is adapted for fastening the roof decking to the underlying roofing substructure, as well as for fastening the roofing insulation slabs to the roof decking wherein male tenon and female mortise members formed upon the underlying roofing substructure will effectively interface respectively with the female mortise and male tenon members formed upon the roof decking, and in a similar manner, the male tenon and female mortise members of the roof decking will effectively interface respectively with the female mortise and male tenon members formed upon the insulation slabs.
Roofing structures, particularly low-slope or shallow-slope roofing structures, conventionally comprise a plurality of roofing components, such as, for example, a roofing substructure comprising, for example, a truss structure, roof decking which is adapted to be secured atop the truss structure, and slabs of insulation which are adapted to be secured atop the roof decking. Conventional installation techniques for fastening, securing, or connecting the aforenoted roofing components together comprise, for example, the use of adhesives, screw-type fasteners, nails, roofing plates, and the like, however, the use of such means for fastening, securing, or connecting the aforenoted roofing components together is quite labor intensive, costly, and time-consuming. For example, as can readily be appreciated, in view of the fact that such screw-type fasteners, roofing plates, adhesives, and the like, must be installed or secured at numerous positions located throughout the entire expanse of the roofing structure, the installation or construction process requires an inordinate amount of manual labor, the cost for the fastening members is substantial, and it obviously requires a considerable amount of time for the workmen or construction site personnel to install all the fasteners in order to complete the roof installation or construction process. Still yet further, it can be additionally appreciated that when one or more of the roofing components needs to be replaced, such replacement procedures will likewise be labor-intensive, costly, and time-consuming in view of the fact that each one of the fastening members or components must be removed and then re-installed.
A need therefore exists in the art for a new and improved fastening system for use in connection with roofing installations wherein the fastening system will be relatively simple in structure, will be quick and easy to install, and will therefore be economically viable and cost-effective.
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved fastening system which is adapted for fastening roof decking structure to an underlying truss-shaped roofing substructure, as well as for fastening roofing insulation slab members to the roof decking structure, wherein the fastening system comprises a plurality of dove tail fastening joint structures comprising, for example, a plurality of male tenon and female mortise members integrally formed or defined upon the underlying truss-shaped roofing substructure, a plurality of male tenon and female mortise members integrally formed or defined upon the roof decking structure, and a plurality of male tenon and female mortise members integrally formed or defined upon the insulation slab members.
In this manner, the male tenon and female mortise members of the truss-shaped sub-structure are adapted to be respectively mated with the female mortise and male tenon members of the roof decking structure, and in a similar manner, the plurality of male tenon and female mortise members of the roof decking structure are adapted to be respectively mated with the female mortise and male tenon members of the insulation slab members. Once the roof decking structure is secured to the underlying truss-shaped roofing substructure by mating the male tenon and female mortise members of the roof decking structure to the female mortise and male tenon members of the underlying truss-shaped roofing substructure so as to form the dove-tail joint structures therebetween, only a single screw fastener, adhesive means, weldment, or the like is required to fixedly prevent the roof decking structure from undergoing any slidable movement with respect to the underlying truss-shaped roofing substructure. In a similar manner, once the insulation slab members are secured to the roof decking structure by mating the male tenon and female mortise members of the roof decking structure to the female mortise and male tenon members of the insulation slab members so as to form the dove-tail joint structures therebetween, only a single screw fastener, adhesive, or the like is required to fixedly prevent the insulation slab members from undergoing any slidable movement with respect to the roof decking structure. Various different embodiments of the roof decking structure and the truss-shaped roofing substructure are disclosed.
Various other features and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
Referring now to the drawings, and more particularly to
In accordance with the unique and novel structural features characteristic of the present invention, and as can best be appreciated from
In a similar manner, it is seen that the roof decking component 14 comprises, in effect, a metal plate member which has a substantially sinusoidal or corrugated cross-sectional configuration comprising a plurality of alternating ridges and grooves, as considered in the lateral or transverse direction, however, unlike conventional roof decking components wherein the corrugations substantially follow a true sinusoidal curvature or configuration, the ridges and grooves characteristic of the roof decking component 14 of the present invention structural system 10 define male tenon and female joint components so as to respectively structurally interface in an interdigitated manner with the female mortise and male tenon joint components 26,24 defined upon the underlying roofing substructure 12 by means of the laterally or transversely spaced joist members 24 thereof. More particularly, it is seen that the metal roof decking member 14 is fabricated so as to be provided with a plurality of laterally or transversely spaced, longitudinally oriented, upwardly extending or upstanding ridge structures 28, and a plurality of laterally or transversely spaced, longitudinally oriented, downwardly extending or dependent groove structures 30, wherein each one of the upstanding ridge structures 28 and each one of the dependent groove structures 30 has a substantially trapezoidal cross-sectional configuration. The trapezoidal cross-sectional configurations and internal dimensions characteristic of the upstanding ridge structures 28 of the metal roof decking member 14 match with or correspond to the trapezoidal cross-sectional configurations and external dimensions characteristic of the joist members 24 of the underlying roofing substructure 12, and in view of the fact that the bottom wall member of each one of the trapezoid-configured upstanding ridge structures 28 of the metal roof decking member 14 has effectively been omitted, it can therefore be appreciated that each one of the upstanding ridge structures 28 of the metal roof deck member 14 forms a downwardly-opening space which effectively defines a female mortise dove tail joint member 32.
In a similar manner, the trapezoidal cross-sectional configurations and external dimensions characteristic of the dependent groove structures 30 of the metal roof decking member 14 match with or correspond to the trapezoidal cross-sectional configurations and internal dimensions characteristic of the spaces 26 defined by the upper surface portions of the rail members 20 and between adjacent pairs of the joist members 24 of the underlying roofing substructure 12, and in view of the fact that the upper wall member of each one of the trapezoid-configured spaces 26 has effectively been omitted, it can likewise be appreciated that each one of the spaces 26 forms an upwardly-opening space which effectively defines a female mortise dove tail joint member. Accordingly, when it is desired to fixedly connect the metal roof decking member 14 to the underlying roofing substructure 12, the plurality of joist members 24 of the underlying roofing substructure 12, which effectively define the male tenon dove tail joint members or components, can be slidably inserted along the longitudinal extents thereof into the downwardly-opening spaces 32 which are formed beneath and within the upstanding ridge structures 28 of the metal roof decking member 14 and which effectively define the aforenoted female mortise dove tail joint members or components.
In a similar manner, the plurality of dependent groove structures 30 of the metal roof decking member 14, which also effectively define additional male tenon dove tail joint members or components, can be slidably inserted along the longitudinal extents thereof into the upwardly-opening spaces 26 which are formed between the upper surface portions of the rail members 20 and the pairs of adjacent joist members 24 of the underlying roofing substructure 12 and which effectively define the additional aforenoted female mortise dove tail joint members or components, such that the male tenon dove tail joint members 24,30 and the female mortise dove tail joint members 26,32 together define a dove tail joint assembly whereby the metal roof decking member 14 and the underlying roofing substructure 12 are securely fastened together.
With reference continuing to be made to
In a similar manner, the trapezoidal cross-sectional configurations and internal dimensions characteristic of the upwardly extending groove structures 36 of the insulation slab member 16 match with or correspond to the trapezoidal cross-sectional configurations and external dimensions characteristic of the upwardly extending ridge structures 28 of the metal roof decking member 14, and in view of the fact that the lower wall member of each one of the trapezoid-configured groove structures 36 of the insulation slab member 16 has effectively been omitted, it can likewise be appreciated that each one of the groove structures 36 forms a downwardly-opening space that effectively defines a female mortise dove tail joint member. Accordingly, when it is desired to fixedly connect the insulation slab member 16 to the metal roof decking member 14, the plurality of upstanding ridge structures 28 of the metal roof decking member 14, which effectively define the male tenon dove tail joint members or components, can be slidably inserted along the longitudinal extents thereof into the downwardly-opening spaces 36 which are formed within the insulation slab member 16 and which therefore effectively define the female mortise dove tail joint members or components, and in a similar manner, the plurality of dependent ridge structures 34 of the insulation slab member 16, which also effectively define additional male tenon dove tail joint members or components, can be slidably inserted along the longitudinal extents thereof into the upwardly-opening spaces 38 which are formed or defined within the groove structures 30 of the metal roof decking member 14 and which therefore effectively define additional female mortise dove tail joint members or components, such that the male tenon dove tail joint members 28,34 and the female mortise dove tail joint members 36,38 together define a dove tail joint assembly whereby the insulation slab member 16 and the metal roof decking member 14 are securely fastened together.
It is to be noted that once the metal roof decking member 14 has been mated with and secured to the underlying roofing substructure 12 by means of the aforenoted dove tail joint assembly comprising the male tenon dove tail joint members 24,30 and the female mortise dove tail joint members 26, 32, one or more fasteners 40, as illustrated within
With reference now being made to
More particularly, it is seen that the second embodiment of the new and improved roofing and insulation fastening system 110 comprises a plurality of rail members 120 of an underlying roofing substructure, it being noted that only one of the rail members 120 is actually illustrated, a metal roof decking member 114 adapted to be fixedly fastened to the plurality of rail members 120, and an insulation slab member 116 which is adapted to be fixedly fastened to the metal roof decking member 114. In accordance with the principles and teachings of this second embodiment of the new and improved roofing and insulation fastening system 110, it is noted that, unlike the first embodiment of the new and improved roofing and insulation fastening system 10 as disclosed within
More particularly, it is seen that the metal roof decking member 114 comprises a structure which is substantially identical to the metal roof decking member 14 of the first embodiment of the insulation fastening system 10 as illustrated within
Continuing further, it is seen that the insulation slab member 116 is fabricated in a manner similar to that characteristic of the insulation slab member 16 so as to be provided with a plurality of laterally or transversely spaced, longitudinally oriented downwardly extending or dependent ridge structures 134, and a plurality of laterally or transversely spaced, longitudinally oriented, upwardly extending groove structures 136, wherein each one of the dependent ridge structures 134 and each one of the upwardly extending groove structures 136 has a substantially trapezoidal cross-sectional configuration. The trapezoidal cross-sectional configurations and external dimensions characteristic of the dependent ridge structures 134 of the insulation slab member 116 match with or correspond to the trapezoidal cross-sectional configurations and internal dimensions characteristic of the plurality of dependent groove structures 138 formed upon the metal roof decking member 114, and in view of the fact that the upper wall member of each one of the trapezoid-configured dependent groove structures 138 of the roof decking plate member 114 has effectively been omitted, it can be appreciated that each one of the dependent groove structures 138 of the metal roof decking member 114 effectively defines a female mortise dove tail joint member.
In a similar manner, the trapezoidal cross-sectional configurations and internal dimensions characteristic of the upwardly extending groove structures 136 of the insulation slab member 116 match with or correspond to the trapezoidal cross-sectional configurations and external dimensions characteristic of the upwardly extending ridge structures 128 formed upon the metal roof decking member 114, and in view of the fact that the lower wall member of each one of the trapezoid-configured groove structures 136 of the insulation slab member 116 has effectively been omitted, it can likewise be appreciated that each one of the groove structures 136 forms a downwardly-opening space that effectively defines a female mortise dove tail joint member. Accordingly, when it is desired to fixedly connect the insulation slab member 116 to the metal roof decking member 114, the plurality of upstanding ridge structures 128 of the roof decking plate member 114, which effectively define male tenon dove tail joint members or components, can be slidably inserted along the longitudinal extents thereof into the downwardly-opening spaces 136 which are formed within the insulation slab member 116 and which therefore effectively define the female mortise dove tail joint members or components, and in a similar manner, the plurality of dependent ridge structures 134 of the insulation slab member 116, which also effectively define additional male tenon dove tail joint members or components, can be slidably inserted along the longitudinal extents thereof into the upwardly-opening groove structures 138 of the metal roof decking member 114 and which therefore effectively define additional female mortise dove tail joint members or components, such that the male tenon dove tail joint members 128,134 and the female mortise dove tail joint members 136,138 together define a dove tail joint assembly whereby the insulation slab member 116 and the roof decking plate member 114 are securely fastened together.
It is lastly noted that, in accordance with the principles and teachings of the present invention, while the plurality of longitudinally oriented, upwardly extending ridge structures and male tenon members 28,128 of the metal roof decking members 14,114 comprise hollow structures, alternatively, a third embodiment of a new and improved roofing and insulation fastening system, constructed in accordance with the principles and teachings of the present invention, and generally indicated by the reference character 210, is illustrated within
Thus, it may be seen that in accordance with the principles and teachings of the present invention, there has been provided a new and improved fastening system which is adapted for fastening a roof decking structure to an underlying truss-shaped roofing substructure, as well as for fastening roofing insulation slab members to the roof decking structure, wherein the fastening system comprises a plurality of dove tail fastening joint structures comprising, for example, a plurality of male tenon and female mortise members integrally formed or defined upon the underlying truss-shaped roofing substructure, a plurality of male tenon and female mortise members integrally formed or defined upon the roof decking structure, and a plurality of male tenon and female mortise members integrally formed or defined upon the insulation slab members. The dove tail fastening joint assemblies therefore permit the roof decking structure to be simply fixedly secured upon the underlying roof decking substructure, and to permit the insulation slab members to be simply fixedly secured upon the roof decking structure, by effectively sliding the structures with respect to each other so as to form the dove tail joint assemblies in a quick, easy, and cost-effective manner.
Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.