Roofing tiles, such as slate and ceramic tiles, are typically installed by skilled roofers using roofing nails. This requires a “feel” for driving the nails with the proper force. Too much force can result in cracked or broken tiles and too little force results in loose tiles which can be damaged or lost in high winds.
In order to simplify the installation of roofing tiles, specialized tile hooks have been developed to hold tiles on a roof without directly nailing the tiles to a roof. While these specialized fasteners work well in low wind conditions, it has been found that in high wind conditions, the fastener hooks can bend and release a tile from the roof or allow a tile to slide upwardly beneath an upper row of tiles.
This disclosure is directed to a hook type fastener for fastening and holding tiles to a roof even in high wind conditions. In one embodiment, a spring arm is provided on each fastener for preventing a tile from being blown upwardly under overlying tiles and out of its fastener hook. Other advantages are realized with a multifunction fastener as described herein including both functional and aesthetic benefits.
For example, when using the fasteners described herein, adjacent tiles can be spaced apart by about 3/16 inch (0.187 inch) when installed with a fastener projecting upwardly between them. This spacing creates an opening or channel between adjacent tiles allowing rain and melting ice and snow to easily flow downwardly through the channels and away from the roof. Without this relatively wide spacing between tiles, water will typically seep into the cracks between adjacent abutting tiles and travel in all directions beneath the tiles by capillary action. This seepage eventually reaches the roof deck thereby causing water damage.
Another advantage to the relatively wide spacing between tiles is the visual effect created by the separated tiles. The spacing creates a pleasing deep shadow line making the tiles appear deeper and thicker as opposed to the tapered abutting edges of conventional tile roofs.
In one embodiment, a tile fastener is provided with a pair of laterally extending side wings or anchors which receive the weight of a pair of overlying tiles and thereby hold the fastener on the roof under the weight of the overlying tiles. In another embodiment, a modified tile hook is provided with a laterally extending arm that engages the upper edge of one adjacent tile, and in yet another embodiment, a pair of laterally extending arms engages the upper edges of two adjacent tiles to lock the tiles in position on a roof. The anus can be formed as cantilevered leaf springs.
Once a first row or course of tiles is installed, a second row or course of tiles is installed over the first row or course with a partial overlap. Tiles on the second course are inserted into the open mouths of fastener hooks projecting vertically upwardly from gaps between adjacent tiles on the first course and, as explained further below, tiles on the second course bear down on, hold down and secure in place the tiles in the first course.
This arrangement provides a semi-permanent roofing tile construction wherein underlying tiles are effectively locked in position by the combined action of a spring arm, the weight of a course of overlying tiles and the retention of the overlying tiles within a series of hooks provided along the underlying course of tiles.
The fastener hooks in a first course of tiles are anchored in place beneath the first row or course of tiles in a manner which prevents the mouths of the fasteners from lifting upwardly, bending open and releasing a tile.
An advantage of the roofing system disclosed herein is the ease of quickly installing a new tile roof and quickly and easily manually replacing broken or damaged tiles without the need for tools. That is, once a layer or strip of roofing material having a series of hooked fasteners preassembled on, coupled to or otherwise attached to the roofing material is secured to a roof deck, an installer need only slide a roofing tile upwardly and over a fastener hook on a lower fastener with the upper edge of the tile pushing against the bias of a fastener spring arm on an upper fastener and then release the bottom edge of the tile into the mouth of the fastener hook on the lower fastener. No tools are needed for this installation or for subsequent tile replacement.
Once so installed, a tile can be easily removed and replaced without tools and without any special skill or “feel” by pushing up against the bottom edge of the tile and sliding the tile upwardly along the plane of the roof and against the bias of the spring arm. Once the bottom edge of the tile clears the mouth of the fastener hook, the tile can be easily pulled downwardly from under the overlying row of tiles and lifted up and off of the roof. A new or replacement tile can then simply slide in place under the upper row of tiles as described above.
In the drawings:
As shown in
The fastener 10 can be formed of a wire such as steel, copper, aluminum and alloys thereof. Stainless steel wire performs well. It is also possible to form the fastener 10 of flexible plastic.
As further seen in
The top of the second wing portion 32 bends downwardly below the first shank portion 22 to form a second shank portion 36 extending into a hook portion 40. As seen in
As further seen in
In the embodiment of
As represented in
Once the tile clears the free end hook portion 44 on a fastener in the lower row of fasteners, the tile is then released downwardly along the roof deck under the spring force of spring arm 54 and inserted downwardly toward the roof deck and into the open mouth 48 of the hook portion 40. This insertion allows the spring arm 54 to partially return to its at rest position at an intermediate position 78 (
That is, when a tile is installed, it is dimensioned for proper mounting between an upper fastener 10 and a lower fastener 10. The bottom edge to top edge dimension of the tile is chosen so that the bottom edge of the tile must move over and clear the top of the free end hook portion 44 of the hook portion 40 on a lower row of fasteners 10, while the upper edge of the tile engages and pushes upwardly the free end tile engagement portion 60 on a fastener 10 in an upper row of fasteners. An installer pushes the tile upwardly until its lower edge clears the free end hook portion 44 of the lower fastener and then lowers the lower edge of the tile into a seated and secure spring biased position within the open mouth 48 of the hook portion 40.
As the lower edge of a tile is seated into the hook portion 40, the upper edge of the tile partially retracts a distance 76 of, for example, about one fourth inch, thereby maintaining a constant spring biasing force against the top edge of a tile. This force provides a positive seating force between the lower edge of the tile and the mouth 48 of the hook portion 40.
Stated another way, the distance between the open mouth 48 of the hook portion 40 on a lower fastener 10 and the tile engagement portion 60 of the spring arm 54 on an upper fastener 10 is less than the distance between the top and bottom edges of a tile, thereby necessitating the upward deflection of the spring arm 54 in order to allow insertion of the bottom edge of the tile into the open mouth 48 of the hook portion 40.
In order to achieve the secure biased tile installation described above, a series of fasteners 10 is mounted to a sheet of roofing material 84 as shown in
As further shown in
To begin installation of a tile roof using a bottom-to-top (eave-to-ridge) assembly method, a drip edge assembly 108 such as shown in
The drip edge assembly 108 is typically formed of a thin sheet of copper or other suitable metal. The top surface 130 is raised over eave 110 of the roof deck 112 by a lift arm 134. A front wall 136 protects the eave 110 from rain, snow, wind and harsh environments.
Once the drip edge assembly 108 is installed on the roof deck 112, the tile installation assembly 100 is aligned over the drip edge assembly such as shown in
As further shown in dashed lines or phantom view in
At this point, the lower edge 124 of the tile 126 overlies and extends below the free end portion 44 of the hook portion 40 and cannot be inserted within the open mouth 48. An installer simply pushes the tile against the free end tile engagement portion 60 of the spring arm 54 to deflect it upwardly over the roof deck over a distance 70 as shown in
An installer can now easily drop down and release the lower edge 124 of the tile 126 into the open mouth 48 of the book portion 40 as shown by directional arrow 140 in
With a tile 126 seated within the hook portion 40 of a fastener 10, the spring arm 54 presses downwardly on the top edge 132 of the tile 126 thereby holding or locking it within the open mouth 48 of the hook portion 40 with a resilient spring generated force represented by force arrows 144 in
It should be noted that the opposed side edges 150 of a pair of adjacent juxtaposed tiles overlap a pair of first and second wing portions 24, 32 on an underlying interposed fastener 10 so as to anchor the fastener 10 in place under the weight of two tiles 126. This assists in holding the hook portion 40 in place and thereby anchors the lower edge of an overlying tile within the hook portion 40 and provides superior resistance to deformation of the fastener 10 under high wind conditions.
As seen in phantom in
The second tile installation assembly 100 is staggered or offset from the first tile installation assembly 100 so that the fasteners 10 on the second tile installation assembly are aligned over the centers of the tiles 126 in the first or lower tile row and thereby are positioned midway between the fasteners 10 and the side edges 150 of the tiles 126 in the first or bottom row of tiles. Tiles 126 are then manually installed on the second or upper tile installation assembly as described above.
Once the second row of tiles is installed, it can be seen that the first row of tiles is effectively held down or locked in place by the combined effects of the second row of tiles held securely in the hook portions 40 of fasteners 10 and the spring arms 54 of fasteners 10. That is, each tile in the first row is clamped and sandwiched between a pair of underlying wing portions 24, 32 on an underlying fastener 10 and by a pair of adjacent overlying tiles on the second row.
The resilient spring arm 54 prevents the tiles on the first row from sliding upwards beneath the tiles on the second row so as to anchor each tile in position and hold each tile in place even in the event of extremely high winds. The first row of tiles is further secured by hooks 120 and subsequent upper tile rows are further secured in hook portions 40 along their bottom edges.
Once the second row of tiles is installed, additional rows of tiles are installed in a symmetrical or similar offset or staggered overlapping relationship. For example, the fasteners 10 on a third row of tiles are aligned directly above the fasteners 10 on the first row of tiles to provide a pleasing symmetrical staggered tile pattern.
As seen in
As further seen in
Another embodiment of a two piece fastener 10 is shown in
As seen in
It will be appreciated by those skilled in the art that the above fasteners and tile installation assemblies are representative of the many possible embodiments of the invention and that the scope of the invention should not be limited thereto, but instead should only be limited according to the following claims.
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