The present invention relates to systems in which a fabric or other flexible material or sheeting is laid or stretched across support beams of a roof or similar structure, with particular application to fall protection systems used to reduce worker injuries from falling through the open gaps between such support beams, and more particularly to machines that are used to dispense such fabric over the beams from a roll or other supply of sheeting material. The invention also pertains to related methods, systems, and articles.
Every day around the world, gravity is responsible for countless injuries to humans from the simple act of falling down. Since the potential energy released in a fall is proportional to the vertical distance fallen, the risk of severe injury increases as the vertical drop increases. Thus it is well understood that persons who work on rooftops and similar elevated construction environments are at an increased risk of serious injuries.
According to the U.S. Occupational Safety and Health Administration (OSHA), the leading cause of work-related injuries and deaths among roofers is falls. Furthermore, working six feet or more above lower levels puts workers at risk of serious injury or death if they should fall. OSHA has developed guidelines and standards pertaining to such working environments.
One known approach for protecting workmen engaged in the construction or repair of a metal roof involves stretching a strong but flexible sheeting across the purlins or other beams of the upper support structure of an unfinished roof. The flexible sheeting, referred to in the industry as fall protection fabric, covers the gaps between the beams so that a falling worker is intercepted and supported by the fabric rather than falling through the gap onto the ground or other objects far below. Several machines for dispensing the fall protection fabric over the beams of a roof have been proposed. See for example U.S. Pat. No. 6,595,455 (Romes), or U.S. Pat. No. 8,596,415 (Pelletier).
We have developed new types of rooftop fabric dispensing machines or apparatuses that can be used for fall protection or similar applications. In brief, the disclosed machines are designed to receive and hold a wide roll of fabric or sheeting and allow the roll to slowly unwind as the machine is advanced along the otherwise uncovered support beams of a roofing structure, such that the fabric stretches across and covers the gap(s) between the beams. The machine includes several features or mechanisms that cooperate to hold the fabric firmly in place in the event a worker falls onto the fabric, e.g. by preventing the fabric roll from unwinding, and by preventing the machine from sliding backwards along the beams toward the fallen worker. The reader will understand that various combinations of the disclosed features can be used to create new families of fabric dispensing machines.
Machines are thus disclosed for dispensing a rolled fabric over spaced support beams of a roof and for holding the fabric firmly in place over such beams to protect workers from falling through the gaps between the beams. The machines may include one, some, or all of several different components and features to enhance the system's overall operation and effectiveness. One aspect relates to a hub brake used to help prevent unwinding of the fabric roll in the event of a fall. Another aspect relates to a magnetic brake to help keep the machine from sliding across the support beams in the event of a fall. Another aspect relates to a guide assembly that engages a support beam with a one-directional bearing to also help keep the machine from sliding in the event of a fall.
Thus, an apparatus for dispensing a rolled fabric over spaced support beams on a rooftop may include a frame, a first and second hub configured to receive a roll of the rolled fabric, and a guide assembly. The guide assembly may be attached to the frame, and may include a first and second bearing disposed beneath the frame and configured to engage opposite sides of a given support beam, the first and second bearings each having a central axis of rotation. Furthermore, the guide assembly may have an engaged position, in which the first and second bearings are configured to engage opposite sides of a given support beam to guide movement of the apparatus along the support beam, and a disengaged position in which at least one of the first and second bearings is configured to not engage the support beam. Alternatively or additionally, the guide assembly may be configured to allow linear motion of the frame along the given support beam in a first direction but resist linear motion of the frame along the given support beam in a second direction opposite to the first direction.
Another apparatus for dispensing a rolled fabric may include a frame, a first and second hub configured to receive a roll of the rolled fabric, and a magnetic brake assembly. The magnetic brake assembly may be attached to the frame, and may have a magnetic element moveable between a locked position and an unlocked position. In the locked position, the magnetic element may contact a support beam to resist motion of the frame along the support beam. In the unlocked position, the magnetic element may be spaced apart from the support beam to allow motion of the frame along the support beam.
Another apparatus for dispensing a rolled fabric may include a frame, and a first and second hub attached to the frame and configured to receive opposite ends of a roll of the rolled fabric. One of the hubs may be part of a hub brake, the hub brake having a locked position in which the hub resists rotational motion, and an unlocked position in which the hub freely rotates.
Numerous related methods, systems, and articles are also disclosed.
These and other aspects of the present disclosure will be apparent from the detailed description below. In no event, however, should the above summaries be construed as limitations on the claimed subject matter, which subject matter is defined solely by the attached claims, as may be amended during prosecution.
The inventive articles, systems, and methods are described in further detail with reference to the accompanying drawings, of which:
In the figures, like reference numerals designate like elements.
We have developed new families of rooftop fabric dispensing machines or apparatuses that can be used for fall protection or the like. The disclosed machines are designed to receive and hold a wide roll of fabric and allow the roll to slowly unwind as the machine is advanced along the otherwise uncovered support beams of an unfinished roofing structure, such that the fabric stretches across and covers the gap(s) between the beams. The machines also provide a unique set of features to keep the fabric firmly anchored in place in the event a worker falls onto the fabric.
A photograph of a rooftop 110 under construction is shown in
The photograph of
To reduce those hazards, fall protection fabric is stretched out across the support beams 112 to cover the gaps 116. In the depicted embodiment, coverage across the entire width of the unfinished roof is achieved by multiple overlapping pieces or swaths of fabric, including fabric 119a from fabric roll 118a, fabric 119b from fabric roll 118b, and fabric 119c from fabric roll 118c. The separate fabric rolls are held by three separate fabric dispensing apparatuses 120a, 120b, 120c. Each fabric roll and its corresponding dispensing apparatus has a width or transverse dimension of about 2.5 times the beam-to-beam 112 spacing, such that the unrolled fabric drapes across three such support beams 112 with excess fabric left over on both sides of the outermost beams. In alternative embodiments, the beam-to-beam spacing may be shorter or longer, or the transverse dimension of the fabric roll or fabric dispensing apparatus may be shorter or longer, or both, such that the unrolled fabric may drape across only two adjacent support beams, or across four support beams, or five or more support beams, and so forth. Stated differently, the fabric roll or its corresponding dispensing apparatus, or both, may have a width or transverse dimension equal to a factor F times the beam-to-beam spacing, and F may be between 1 and 2, or between 2 and 3, or between 3 and 4, or between 4 and 5, for example. In conventional metal buildings, the beam-to-beam spacing of purlins may typically be 2.5, 3, 4, or 5 feet.
In the particular arrangement shown in
In order for the fabric to provide effective protection against worker falls, it should have sufficient strength to resist ripping, tearing, breaking, or otherwise failing, and it should also be securely held in place on opposite sides of the fall. With regard to ripping etc., sufficiently strong sheeting material is known and commercially available, see e.g. Skyliner™ fabric available from Skyliner Fabrics Inc. of The Bay Family of Companies. With regard to holding the fabric securely in place on opposite sides of the fall, one end of the fabric—the end farthest from the fabric roll—is firmly secured to the rooftop in the finished region 114a by virtue of being sandwiched or pinched between the roof panels 115 and the support beams 112 in that region. The opposite end of the fabric—the end or portion at or near the fabric roll 118a—is held securely only to the extent (a) the fabric roll 118a is held in a fixed position relative to the dispensing apparatus 120a, and is prevented from unwinding, and (b) the dispensing apparatus 120a is held in place and prevented from sliding backwards along the support beams 112.
Thus, in a method of providing fall protection on an unfinished rooftop, a continuous length of fabric may be dispensed by unwinding the roll, the continuous length including a first portion and a second portion, where the second portion is between and connects the first portion to the fabric roll. The first portion of the fabric may be secured to the rooftop by sandwiching the first portion of the fabric between the support beams and one or more roof panels. The dispensing apparatus may be positioned on the rooftop such that the second portion of the fabric overlays the support beams in a region devoid of any roof panels. The second portion of the fabric may be held in place at least in part by the disclosed mechanisms that are configured to prevent the roll from unwinding further, and/or to keep the frame of the dispensing apparatus firmly fixed in place on the support beams and to resist sliding along such beams.
A more idealized or simple schematic top view of a rooftop worksite 210, with a single fabric dispensing apparatus 220, is shown in
The risk of a fall is most acute along the edge of the finished region 214a, at the boundary between the finished region 214a and the unfinished region 214b. A worker may lose his balance and fall across the boundary to the unfinished region 214b, e.g. at a location indicated by “X”. If the fabric 219 were not present, or if it was present but then it broke, tore, or otherwise failed, the worker could fall through the gap 216 and suffer potentially serious injuries upon striking the ground or other objects far below. To avoid this, a suitable sheeting or fabric 219 must be used to keep the worker safe. Furthermore, the fabric 219 must be firmly secured on at least two opposed sides of the fall X to support the weight of the worker. On the side of the fall X occupied by the dispensing apparatus 220, the fabric roll 218 must be held in a fixed position relative to the apparatus 220, and the apparatus 220 must be held in place and prevented from sliding backwards along the support beams 212 toward the location X. Fabric dispensing machines having such capabilities are described in more detail below.
Turning then to
In the top view of
The frame 322 of the apparatus 320 may be constructed from a collection of metal bars, rods, pipes, or the like, fastened together by welding or by discrete mechanical fasteners such as bolts, screws, clamps, or the like. Suitable metals for the frame 322 include but are not limited to aluminum and stainless steel. Other suitable metal or non-metal materials may also be used in the construction of the frame 322 depending on system requirements. Some key functions of the frame are to maintain the hubs 332, 333 in relative alignment, to maintain a firm hold on the fabric roll 318, and to provide a stable mechanical structure that can be alternately (a) moved e.g. by sliding along the support beams of the roof, or (b) held firmly in a substantially fixed position on the support beams. The frame 322 may include various stanchions or other receiving members 384a, 384b, 384c, 384d e.g. for connecting a guardrail to the frame. The frame 322 may also include one or more stanchions 384e for connecting a pole to the frame such as the pole 121 of
The apparatus 320 is designed to advance along the support beams in the direction of arrow 301, such advancement causing the front 320F of the apparatus to move forward and accompanied by a slow unwinding of the fabric roll 318 to dispense the fabric 319 at the back 320B of the advancing apparatus 320. Guide rollers 382a, 382b, 382c may be attached to the frame 322 at positions designed to match the positions of support beams of the roof. By contacting and engaging the top surfaces of such support beams, the rollers 382a, 382b, 382c can help stabilize the apparatus on such beams as a worker pushes and guides the apparatus forward in the direction of arrow 301, and it is in this sense they are referred to as guide rollers. Thus, the guide rollers 382a, 382b, 382c may themselves have no feature or characteristic to help guide the dispensing apparatus other than their respective widths and relative spacing to substantially match the positions of the underlying support beams. For example, each guide roller may have an outer profile, in a cross-sectional plane that contains the guide roller's axis of rotation, that is flat as shown in
The apparatus 320 includes several features or mechanisms that can be used together in a cooperative fashion to hold the fall protection fabric firmly in place in the event of a worker fall, by preventing the fabric roll from unwinding and by preventing the apparatus 320 from sliding backwards along the support beams toward the fallen worker. One such feature is a hub brake 336 to help prevent unwinding of the fabric roll in the event of a fall. Another feature is one or more magnetic brakes 350a, 350b to help keep the machine from sliding across the support beams in the event of a fall. Another feature is a guide assembly 360 that engages a support beam with a one-directional bearing to also help keep the apparatus 320 from sliding backward in the event of a fall. Embodiments of these features will be explained in further detail below. However, from a high level perspective, the reader should understand that the particular arrangement of these features in
For example, the dispensing apparatus 320 has one hub brake 336 on the right side of the apparatus. Alternatively, the hub brake may be used on the left side of the apparatus, or two hub brakes may be used—one on each side of the apparatus. Still other embodiments may incorporate no hub brakes at all. The dispensing apparatus 320 has one guide assembly 360 in a central portion of the apparatus. Alternatively, the guide assembly may be used in an off-center position, whether towards the left side, or towards the right side, of the apparatus. Still further, multiple guide assemblies may be used, e.g., two total, with one at an off-center left position and one at a symmetrical off-center right position, or three total, where another in the center is also used. Still other embodiments may use no guide assemblies at all. The dispensing apparatus 320 uses two magnetic brakes 350a, 350b, one at an off-center left position and another at a symmetrical off-center right position. Alternatively, one of these magnetic brakes may be omitted, or a third magnetic brake may be added in a central position in place of the guide assembly 360. Still other embodiments may use no magnetic brakes at all. These are only a few of the many possible variations based on the teachings of the present disclosure.
Some features of the dispensing apparatus 320 can be seen more easily in
Also easily seen in
The top bar or edge of the guardrail 386 may be 42 inches (1.1 m) plus or minus 3 inches (8 cm) above the walking/working level of the rooftop. In some cases the height of the top edge may exceed 45 inches. The guardrail 386 may also be capable of withstanding a force of at least 200 pounds applied within 2 inches of the top edge, in any outward or downward direction, at any point along the top edge. When the 200 pound test load is applied in a downward direction, the top edge of the guardrail may deflect to a height that is not less than 39 inches (1.0 m) above the walking/working level of the rooftop.
The guardrail 386 may enhance the functionality of the dispensing apparatus by providing a tall physical barrier to help prevent workers from other fall risks besides those discussed above, e.g., fall risks that involve a worker crossing over the dispensing apparatus, as can be appreciated by the view of
With this overview of some exemplary embodiments of the dispensing apparatus, we will now discuss in more detail other aspects of such machines, including features and mechanisms that can be used in a cooperative fashion to hold a fall protection fabric firmly in place in the event of a worker fall, or that can be used individually if desired, or in other combinations and arrangements than those depicted in
One hub or hub assembly is the subject of
The hub assembly 430 may include the hub 432 and a pivot arm 434, to which the hub is rotatably attached by an axial through bolt and other connecting components. The hub 432 and through bolt are best shown in
The hub 432 may be made of any suitable material, preferably ultra high molecular weight polyethylene (UHMWPE or UHMW) or other robust plastic or non-plastic materials. The hub 432 rotatably attaches to the pivot arm 434, and together they provide a hub assembly 430. The hub assembly attaches to the frame 422 of the apparatus 420 by a bolt or joint that allows for pivotal motion about a pivot axis 434ax. As best shown in
As seen in the side view of
A stanchion 484a may be attached to or included as part of the frame 422. The stanchion 484a may correspond to stanchion 384a above, and as such may be adapted to receive an end of a guardrail such as guardrail 386.
It has already been mentioned that the hub assembly 430 pivotably attaches to the frame 422 by a bolt or joint that allows motion about a pivot axis 434ax. Such pivoting motion allows the hub 432 to rise or fall relative to the frame 422 or the support beams of the rooftop as a function of the diameter of the attached fabric roll. A large diameter fabric roll fitted onto the hub 432 and resting atop the support beams of the roof will cause the pivot arm 434 to rotate clockwise relative to its position in
Another hub 533 and hub assembly 531, which may be located on an opposite end of the dispensing apparatus and frame compared to the hub assembly of
The figures in this group are related as follows.
The hub assembly 531 may include the expansion hub 533 and a pivot arm 534, to which the expansion hub is rotatably attached by an axial through bolt 541 and other connecting components. The expansion hub 533 and through bolt 541 are best shown in
Before describing the operation of the hub brake 536, we take a closer look at the expansion hub 533 and its manner of operation, and other elements of the hub assembly 531.
Of the numerous ways one can design an expansion hub, a particularly robust and practical embodiment is shown in
The hub core 542 may be made of any suitable material, preferably UHMW referenced above. The hub core is shown by itself in
When the expansion hub 533 is adjusted to its maximum diameter, or at least to a diameter substantially larger than its minimum diameter, the four ridged ends 546b of the locking keys 546 protrude from the nominally cylindrical surface of the hub core to define a maximum or expanded diameter as shown by the circle 543 in
To provide a mechanism for alternately arresting or allowing rotational motion of the expansion hub 533, the hub assembly 531 also includes a hub gear 537. The hub gear 537 may be disposed as shown on an end of the hub core 542 opposite the locking plate 547 and locking keys 546. The hub gear 537 may include a central bore that is longitudinally grooved or keyed to match a same or similar central bore in the hub core 542 as shown in the figures. By positioning a suitably dimensioned shaft or key to mate with this longitudinal groove on both pieces, the rotational position of the hub core 542 can be forced to match and follow the rotational position of the hub gear 537, and thus the rotational motion of the expansion hub 533 can be completely controlled by controlling the rotation of the hub gear 537, or vice versa. Such a shaft or key may be integral with, or positioned alongside, an otherwise cylindrical sleeve designed to mate with the keyed central bores of the hub gear 537 and hub core 542, but also allow the through bolt 541 to pass through its center. One way to facilitate rotational control of the hub gear 537 is to provide it with a large diameter portion that is toothed or ridged around its entire circumference as shown best in
In
A stanchion 584d may be attached to or included as part of the frame 522. The stanchion 584d may correspond to stanchion 384d above, and as such may be adapted to receive an end of a guardrail such as guardrail 386.
The capability of the hub assembly 531 to pivot about the pivot axis 534ax allows the expansion hub 533 to rise or fall relative to the frame 522 or the support beams of the rooftop as a function of the diameter of the attached fabric roll. A large diameter fabric roll fitted onto the hub 533 and resting atop the support beams of the roof will cause the pivot arm 534 to rotate counterclockwise relative to its position in
The hub brake 536 can be controlled and switched between the unlocked position of
The operator of the dispensing apparatus 520 can engage the hub brake and stop any unwinding of the fabric roll, without contacting the fabric itself, by rotating the control bar 580 clockwise to lower the far end of the control arm 540 and thus also lower the end of the rack arm 538 containing the rack 539. Thus lowered, the rack 539 engages the teeth of the hub gear 537 and prevents the hub gear, the expansion hub, and the fabric roll from rotating. This places the hub brake 536 in a locked position as shown in
A photograph of a hub brake portion of a fabric dispensing apparatus that was constructed substantially in accordance with
A magnetic brake assembly 650 useable in the disclosed machines is the subject of
One or more magnetic brake assemblies 650 may be incorporated into a given fabric dispensing apparatus as a way to help keep the apparatus firmly in place atop the metal purlins or other spaced support beams of the roof without sliding backwards in the event a worker falls onto the fabric as was explained in connection with
In exemplary embodiments, the mechanism used by the operator to control the position or state of the magnetic brake assembly 650 shares a common element with other assemblies or subsystems of the dispensing apparatus, such as with one or more other magnetic brake assemblies and one or more hub brakes, so that the operator can engage and disengage multiple such assemblies or subsystems simultaneously with one action or motion. In the embodiments illustrated, the common element is the control bar, see e.g. items 680, 580, 480, 380, optionally in combination with a stanchion 384e (or 984e discussed below) and a pole 121 (or 921 below).
A top view of the magnetic brake assembly 650 is shown in
The chief operative component of the magnetic brake assembly 650 is the magnetic element 652. This element preferably includes a permanent magnet strong enough to provide substantial resistance to sliding motion when it is in contact with the underlying support beam of the roof. In the embodiment of
The magnetic brake assembly 650 also includes components that are arranged to hold and move the magnetic element 652 between a locked position, in which it contacts the underlying support beam, and an unlocked position. In that regard, the assembly 650 may include a magnet control arm 654, a pivot arm 656, a hinge 658, and a jointed connector 653. The connector 653 connects the magnetic element 652 to the pivot arm 656, the connector 653 itself having two portions or elements that pivot relative to each other about an axis 653ax. The control arm 654 connects to the pivot arm 656 by a chain, cable, or other strong connecting member. On the other end, the control arm 654 connects to control bar 680, which as discussed above also may connect to other assemblies or subsystems via other control arms, and may be rotationally mounted to the frame about a rotational axis 680ax. Movement of the control arm 654 controls movement of the pivot arm 656, to which the magnetic element 652 may be attached. Attachment of the magnetic element 652 to the pivot arm 656 is preferably by another pivot joint, i.e., jointed connector 653, as best seen in
Another mechanism that may be included in the disclosed fabric dispensing machines to help keep the apparatus firmly in place atop the support beams of the roof without sliding backwards is a guide assembly, such as the guide assembly 760 of
Referring to both figures, the guide assembly 760 is part of a fabric dispensing apparatus 720, and may include first and second bearings 762, 764 mounted beneath the frame of the machine in such a manner as to contact or engage opposite sides of a support beam, as shown best in
Also shown in
To allow the bearings 762, 764 to be moved apart for disengagement from the support beam and then back together for engagement, at least one of the bearings should be mounted in such a way as to provide translational movement of the bearing relative to the frame 722, and relative to the other bearing. In the depicted embodiment, although both bearings are rotationally mounted to the frame, the bearing 762 is mounted in a fixed position relative to the frame 722, while the bearing 764 is mounted to the frame by means of an intermediate track bar 768 that can slide back and forth relative to the frame. The tension springs 766 then operate to urge the bearings together by pulling the bearing 764 towards the bearing 762. In a more symmetrical alternative embodiment, both bearings may be mounted to provide translational movement relative to the frame.
The dispensing apparatus may include a handle 770 and lever attached to the track bar 768 by a cable 774 for use by the operator to engage or disengage the guide assembly 760 and bearings. The handle 770 is part of a lever that pivots about an axis 770ax to pull, via the cable 774, the bearing 764 away from the bearing 762 to disengage the support beam, or to release the bearing 764 to allow it to slide back towards the bearing 762 to engage the support beam. As shown in
At least one, and preferably both bearings are preferably of the type that are configured to rotate in only one rotational direction. Such one-way bearings are known generally in the mechanical arts and may be of conventional design. In the top view of
In a method involving a dispensing apparatus such as apparatus 720, the apparatus may initially be hoisted onto the work area of the unfinished roof. With the guide assembly in a disengaged position, the dispensing apparatus is moved into position atop a plurality of spaced support beams, with the bearings 762, 764 located on opposite sides of an upper portion of a given support beam (e.g. a purlin). The worker then moves the handle 770, e.g. after releasing the rotating/pivoting hook mentioned above, to engage the given support beam with the bearings of the guide assembly. The worker may also manipulate the control bar (e.g. 680, 580, 480, 380) via a pole (e.g. 121, 921) to rotate it such that the hub brake (or hub brakes) and the magnetic brake assemblies (or magnetic brake assembly) are all placed in an unlocked position. The worker may then use the pole to push or advance the fabric dispensing apparatus in a forward direction along the support beams, thus dispensing fabric to cover over open gaps between the beams. The worker may then use the pole to rotate the control bar in the opposite direction to place the hub brake(s) and magnetic brake assembly(ies) in a locked position. If a worker were to then fall onto the fabric covering the gap (stretching between a finished part of the roof and the fabric roll held by the dispensing apparatus), the impulse force and weight of the worker would greatly strain the fabric and tend to pull it forcefully away from the dispensing apparatus. In a successful implementation of the dispensing apparatus, these forces would be counterbalanced by the hub brake(s) to prevent the fabric roll from unwinding, and by the guide assembly(ies) and magnetic brake assembly(ies) to prevent the dispensing apparatus from sliding in the backward direction (opposite the forward direction) towards the fallen worker, thus supporting the worker and protecting him or her from serious injury.
When a fabric dispensing device is provided with a single one-directional guide assembly, and with the guide assembly firmly engaged with a given underlying support beam, a worker falling onto the fabric on a left side or a right side (as seen from a top view) of the given support beam will exert forces that will tend to rotate the frame of the dispensing device counterclockwise or clockwise respectively, as seen from the same top view. Providing the dispensing device with a first magnetic brake assembly positioned over a first support beam on one side of the given support beam, and/or with a second magnetic brake assembly positioned over a second support beam on the opposite side of the given support beam, with such magnetic brake assemblies in their locked positions on their respective support beams at the time the worker so falls, stabilizes the dispensing device by allowing the frame to resist these rotational forces during a fall event.
Turning finally to
Unless otherwise indicated, all numbers expressing quantities, measured properties, and so forth used in the specification and claims are to be understood as being modified by the term “about”. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the specification and claims are approximations that can vary depending on the desired properties sought to be obtained by those skilled in the art utilizing the teachings of the present application. Not to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, to the extent any numerical values are set forth in specific examples described herein, they are reported as precisely as reasonably possible. Any numerical value, however, may well contain errors associated with testing or measurement limitations.
The use of relational terms such as “top”, “bottom”, “upper”, “lower”, “above”, “below”, and the like to describe various embodiments are merely used for convenience to facilitate the description of some embodiments herein. Notwithstanding the use of such terms, the present disclosure should not be interpreted as being limited to any particular orientation or relative position, but rather should be understood to encompass embodiments having any orientations and relative positions, in addition to those described above.
The following is a non-limiting list of items of the present disclosure.
Item 1.1. An apparatus for dispensing a rolled fabric over spaced support beams on a rooftop, comprising:
Item 1.1a. The apparatus of item 1.1, wherein at least one of the first and second bearings is configured to rotate in only one rotational direction such that when the guide assembly is in the engaged position the guide assembly allows linear motion of the frame along the given support in a first direction but resists linear motion of the frame along the given support beam in a second direction opposite to the first direction.
Item 1.1b. The apparatus of item 1.1a, wherein each of the first and second bearings is configured to rotate in only one rotational direction.
Item 1.1c. The apparatus of item 1.1, wherein the first bearing is rotatably mounted at a fixed position on the frame, and the second bearing is rotatably mounted to a moveable member.
Item 1.1d. The apparatus of item 1.1c, wherein the moveable member is spring loaded relative to the frame.
Item 1.1e. The apparatus of item 1.1d, wherein the guide assembly further includes a lever pivotably attached to the frame and coupled to the moveable member by one or more springs.
Item 1.1f. The apparatus of item 1.1c, wherein the second bearing includes a roller plate attached thereto, the roller plate having a greater diameter than that of the second bearing.
Item 1.1g. The apparatus of item 1.1, wherein the frame includes parallel first and second frame members, and wherein the guide assembly is mounted between the first and second frame members.
Item 1.1h. The apparatus of item 1.1, further comprising:
Item 1.1i. The apparatus of item 1.1h, further comprising:
Item 1.1j. The apparatus of item 1.1, further comprising:
Item 1.1k. The apparatus of item 1.1, wherein the first hub is part of a hub brake, the hub brake having a locked position in which the first hub resists rotational motion and an unlocked position in which the first hub freely moves.
Item 1.1L. The apparatus of item 1.1k, further comprising:
Item 1.1m. A method of draping a fall protection fabric over a plurality of spaced support beams on a rooftop to cover gaps between such support beams, the method comprising:
Item 1.2 An apparatus for dispensing a rolled fabric over spaced support beams on a rooftop, comprising:
Item 1.2a The apparatus of item 1.2, wherein at least one of the first and second bearings is configured to rotate in only one rotational direction.
Item 1.2b. The apparatus of item 1.2a, wherein each of the first and second bearings is configured to rotate in only one rotational direction.
Item 1.2c. The apparatus of item 1.2, wherein the guide assembly includes a spring-loaded release mechanism to disengage at least one of the first and second bearings from the given support beam.
Item 1.2d. The apparatus of item 1.2, wherein the first bearing is rotatably mounted at a fixed position on the frame, and the second bearing is rotatably mounted to a moveable member.
Item 1.2e. The apparatus of item 1.2d, wherein the moveable member is spring loaded relative to the frame.
Item 1.2f. The apparatus of item 1.2e, wherein the guide assembly further includes a lever pivotably attached to the frame and coupled to the moveable member by one or more springs.
Item 1.2g. The apparatus of item 1.2, wherein the second bearing includes a roller plate attached thereto, the roller plate having a greater diameter than that of the second bearing.
Item 1.2h. The apparatus of item 1.2, wherein the frame includes parallel first and second frame members, and wherein the guide assembly is mounted between the first and second frame members.
Item 1.2i. The apparatus of item 1.2, further comprising:
Item 1.2j. The apparatus of item 1.2i, further comprising:
Item 1.2k. The apparatus of item 1.2, further comprising:
Item 1.2L. The apparatus of item 1.2, wherein the first hub is part of a hub brake, the hub brake having a locked position in which the first hub resists rotational motion and an unlocked position in which the first hub freely moves.
Item 1.2m. The apparatus of item 1.2L, further comprising:
Item 1.2n. A method of draping a fall protection fabric over a plurality of spaced support beams on a rooftop to cover gaps between such support beams, the method comprising: providing a roll of the fabric, the roll having a first end and a second end;
Item 1.3 A method of providing fall protection on a rooftop that includes a plurality of spaced support beams, the method comprising:
Item 1.3a. The method of item 1.3, wherein at least one of the first and second bearings is configured to rotate in only one rotational direction.
Item 1.3b. The method of item 1.3, wherein the dispensing apparatus further includes a first magnetic brake assembly attached to the frame, the first magnetic brake assembly having a locked position and an unlocked position, and wherein the holding the second portion of the fabric in place is accomplished at least in part by the first magnetic brake assembly being in the locked position.
Item 1.3c. The method of item 1.3b, wherein the first magnetic brake assembly in the locked position engages a second one of the support beams different from the given support beam.
Item 1.3d. The method of item 1.3, wherein the first hub is part of a hub brake, the hub brake having a locked position in which the first hub resists rotational motion and an unlocked position in which the first hub freely moves, and wherein the holding the second portion of the fabric in place is accomplished at least in part by the hub brake being in the locked position.
Item 1.3e. The method of item 1.3, wherein the dispensing apparatus further includes a first magnetic brake assembly attached to the frame, the first magnetic brake assembly having a locked position and an unlocked position, and wherein the first hub is part of a hub brake, the hub brake having a locked position in which the first hub resists rotational motion and an unlocked position in which the first hub freely moves, and wherein the holding the second portion of the fabric in place is accomplished at least in part by the first magnetic brake assembly being in the locked position and by the hub brake being in the locked position.
Item 1.3f. The method of item 1.3e, wherein the dispensing apparatus includes a control bar coupled to the first magnetic brake assembly and to the hub brake, and wherein a motion of the control bar shifts the first magnetic brake to the locked position and shifts the hub brake to the locked position.
Item 2.1. An apparatus for dispensing a rolled fabric over spaced support beams on a rooftop, comprising:
Item 2.1a. The apparatus of item 2.1, further comprising:
Item 2.1b. The apparatus of item 2.1a, further comprising:
Item 2.1c. The apparatus of item 2.1, further comprising:
Item 2.1d. The apparatus of item 2.1c, wherein the control bar is rotatably mounted to the frame, and shifting the first magnetic brake assembly from the first locked position to the first unlocked position and vice versa is accomplished by rotating the control bar.
Item 2.1e. The apparatus of item 2.1, wherein the first magnetic brake assembly includes a first pivot arm pivotably attached to the frame, and the first magnetic element is mounted to the pivot arm.
Item 2.1f. The apparatus of item 2.1, further comprising:
Item 2.1g. The apparatus of item 2.1, wherein the frame includes parallel first and second frame members, and wherein the first magnetic brake assembly is mounted between the first and second frame members.
Item 2.1h. The apparatus of item 2.1, wherein the first hub is part of a hub brake, the hub brake having a locked position in which the first hub resists rotational motion and an unlocked position in which the first hub freely moves.
Item 2.1i. The apparatus of item 2.1h, further comprising:
Item 2.1j. The apparatus of item 2.1i, further comprising:
Item 2.1k. The apparatus of item 2.1, further comprising:
Item 2.1L. The apparatus of item 2.1, further comprising:
Item 2.2. An apparatus for dispensing a rolled fabric over spaced support beams on a rooftop, comprising:
Item 2.2a. The apparatus of item 2.2, wherein the first magnetic brake assembly includes a first magnetic element, and wherein in the first locked position the first magnetic element is configured to contact the first support beam to resist motion of the frame, and wherein in the first unlocked position the first magnetic element is configured to be spaced apart from the first support beam to allow motion of the frame.
Item 2.2b. The apparatus of item 2.2a, wherein the first magnetic brake assembly includes a first pivot arm pivotably attached to the frame, and the first magnetic element is mounted to the pivot arm.
Item 2.2c. The apparatus of item 2.2, wherein the control bar is rotatably mounted to the frame, and wherein the shifting of the first magnetic brake assembly and the shifting of the second magnetic brake assembly is accomplished by rotating the control bar.
Item 2.2d. The apparatus of item 2.2, further comprising:
Item 2.2e. The apparatus of item 2.2d, further comprising:
Item 2.2f. The apparatus of item 2.2, wherein the frame includes parallel first and second frame members, and wherein the first magnetic brake assembly is mounted between the first and second frame members.
Item 2.2g. The apparatus of item 2.2, wherein the first hub is part of a hub brake, the hub brake having a locked position in which the first hub resists rotational motion and an unlocked position in which the first hub freely moves.
Item 2.2h. The apparatus of item 2.2g, wherein the control bar also mechanically couples to the hub brake, and wherein the movement of the control bar also shifts the hub brake between the locked position and the unlocked position.
Item 2.2i. The apparatus of item 2.2, further comprising:
Item 2.2j. The apparatus of item 2.2, further comprising:
Item 2.3. A method of providing fall protection on a rooftop that includes a plurality of spaced support beams, the method comprising:
Item 2.3a. The method of item 2.3, wherein the dispensing apparatus includes a control bar coupled to the first magnetic brake assembly, and wherein the placing the first magnetic brake assembly in the first locked position includes moving the control bar.
Item 2.3b. The method of item 2.3a, wherein the control bar is rotatably mounted to the frame, and the moving the control bar comprises rotating the control bar.
Item 2.3c. The method of item 2.3a, wherein the first magnetic brake assembly includes a first magnetic element attached to a first pivot arm, and the moving the control bar causes the first pivot arm to pivot.
Item 2.3d. The method of item 2.3a, wherein the dispensing apparatus also includes a second magnetic brake assembly having a second locked position and a second unlocked position, and the moving the control bar also places the second magnetic brake assembly in the second locked position.
Item 2.3e. The method of item 2.3a, wherein the dispensing apparatus also includes a hub brake having a locked position and an unlocked position, and the moving the control bar places the hub brake in the locked position.
Item 3.1. An apparatus for dispensing a rolled fabric over spaced support beams on a rooftop, comprising:
Item 3.1a. The apparatus of item 3.1, wherein the hub brake comprises a hub assembly and a rack arm, the hub assembly including the first hub and a hub gear fixed to the first hub, and wherein the rack arm engages the hub gear when the hub brake is in the locked position, and the rack arm does not engage the hub gear when the hub brake is in the unlocked position.
Item 3.1b. The apparatus of item 3.1a, wherein the hub assembly includes a pivot arm having a first end and a second end, the first hub being rotatably mounted to the pivot arm proximate the first end, the first hub having a hub axis of rotation, and the pivot arm pivoting about a pivot axis proximate the second end, the pivot axis being parallel to the hub axis of rotation.
Item 3.1c. The apparatus of item 3.1, wherein the first hub comprises an expansion hub configured to alternate between a contracted position and an expanded position.
Item 3.1d. The apparatus of item 3.1c, wherein the rolled fabric comprises a core around which the fabric is wound, and wherein in the contracted position of the expansion hub the core readily slips over the first hub, and in the expanded position of the expansion hub the first hub grips an inside surface of the core.
Item 3.1e. The apparatus of item 3.1c, wherein the expansion hub includes a central through bolt, and rotation of the through bolt causes the expansion hub to shift from the contracted position to the expanded position.
Item 3.1f. The apparatus of item 3.1c, wherein the expansion hub includes a hub core and a first locking key disposed in a first slot in the hub core, the first locking key and the hub core being in sliding engagement with each other to permit the first locking key to alternately retract into and extend out of the first slot.
Item 3.1g. The apparatus of item 3.1 f, wherein the first slot is one of a plurality of slots in the hub core, and the first locking key is one of a plurality of locking keys corresponding to the plurality of slots.
Item 3.1h. The apparatus of item 3.1c, wherein the expansion hub includes a hub core and a first locking key configured to alternately retract into and extend out of a first slot in the hub core, wherein the hub core has a hub axis of rotation, and wherein the locking key has a ridged end, the ridge extending along an axis that is parallel to the hub axis of rotation.
Item 3.1i. The apparatus of item 3.1, further comprising:
Item 3.1j. The apparatus of item 3.1i, further comprising:
Item 3.1k. The apparatus of item 3.1, further comprising:
Item 3.1L. The apparatus of item 3.1, further comprising:
Item 3.2. An apparatus for dispensing a rolled fabric over spaced support beams on a rooftop, comprising:
Item 3.2a. The apparatus of item 3.2, wherein the rolled fabric comprises a core around which the fabric is wound, and wherein in the contracted position of the expansion hub the core readily slips over the first hub, and in the expanded position of the expansion hub the first hub grips an inside surface of the core.
Item 3.2b. The apparatus of item 3.2, wherein the expansion hub includes a central through bolt, and rotation of the through bolt causes the expansion hub to shift from the contracted position to the expanded position.
Item 3.2c. The apparatus of item 3.2, wherein the expansion hub includes a hub core and a first locking key disposed in a first slot in the hub core, the first locking key and the hub core being in sliding engagement with each other to permit the first locking key to alternately retract into and extend out of the first slot.
Item 3.2d. The apparatus of item 3.2c, wherein the first slot is one of a plurality of slots in the hub core, and the first locking key is one of a plurality of locking keys corresponding to the plurality of slots.
Item 3.2e. The apparatus of item 3.2c, wherein the first locking key has a ridged end, the ridge extending along an axis that is parallel to an axis of rotation of the expansion hub.
Item 3.2f. The apparatus of item 3.2, wherein the expansion hub is part of a hub assembly which in turn is part of a hub brake, the hub brake having a locked position in which the expansion hub resists rotational motion and an unlocked position in which the expansion hub freely rotates.
Item 3.2g. The apparatus of item 3.2f, wherein the hub brake comprises the hub assembly and a rack arm, the hub assembly including the expansion hub and a hub gear fixed to the expansion hub, and wherein the rack arm engages the hub gear when the hub brake is in the locked position, and the rack arm does not engage the hub gear when the hub brake is in the unlocked position.
Item 3.2h. The apparatus of item 3.2f, wherein the hub assembly includes a pivot arm having a first end and a second end, the expansion hub being rotatably mounted to the pivot arm proximate the first end, the expansion hub having a hub axis of rotation, and the pivot arm pivoting about a pivot axis proximate the second end, the pivot axis being parallel to the hub axis of rotation.
Item 3.3. A method of providing fall protection on a rooftop that includes a plurality of spaced support beams, the method comprising:
Item 3.3a. The method of item 3.3, wherein the first hub comprises an expansion hub configured to alternate between a contracted position and an expanded position, the method further comprising:
Item 3.3b. The method of item 3.3, wherein the dispensing apparatus includes a control bar coupled to the hub brake, and wherein the placing the hub brake in the locked position includes moving the control bar.
Item 3.3c. The method of item 3.3b, wherein the dispensing apparatus also includes a magnetic brake assembly having a locked position and an unlocked position, and wherein the control bar also couples to the magnetic brake assembly, and wherein the moving the control bar also places the magnetic brake assembly in the locked position.
Item 3.3d. The method of item 3.3, wherein the dispensing apparatus also includes a guide assembly attached to the frame, the guide assembly being configured to allow linear motion of the frame along a given support beam in a first direction but resist linear motion of the frame along the given support beam in a second direction opposite to the first direction.
Various modifications and alterations of this invention will be apparent to those skilled in the art without departing from the spirit and scope of this invention, which is not limited to the illustrative embodiments set forth herein. The reader should assume that features of one disclosed embodiment can also be applied to all other disclosed embodiments unless otherwise indicated. All U.S. patents, patent application publications, and other patent and non-patent documents referred to herein are incorporated by reference, to the extent they do not contradict the foregoing disclosure.
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Entry |
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EHS Today article titled “Understanding OSHA's Fall Protection Standard”, https://www.ehstoday.com/print/6667, Apr. 1, 1999, 14 pages. |
U.S. Department of Labor, OSHA, Occupational Safety and Health Administration, “Protecting Roofing Workers” pamphlet, 2015, www.osha.gov, 44 pages. |
Silvercote Lamination Purlin Glide FP, Insulation & Leading Edge Fall Prevention System manual, GLST74-002, Sep. 2014, 2014 Silvercote, LLC, Silvercote.com, 16 pages. |
Number | Date | Country | |
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20210070575 A1 | Mar 2021 | US |