The present invention relates generally to an apparatus for strapping and bundling material such as cardboard with string, cord or rope. In particular, it addresses a rope tightening mechanism for use in conjunction with a cardboard baler used to compact cardboard before it is tied to the bundle.
The present invention relates generally to an apparatus for strapping and bundling material such as cardboard with string, cord or rope that includes a rope tightening mechanism. More specifically, it relates to an alternative strapping attachment to that described in Canadian patent application No. 2,481,782, published Apr. 7, 2006, and corresponding US application 2007/0277684 published Dec. 6, 2007, both originating from the present inventor and both directed to an apparatus for bundling and compressing cardboard.
Devices that allow motion, be it linear or rotary, in only one direction, while actively preventing motion in the opposite direction, are very useful for a wide variety of applications. Such mechanisms, which may be referred to as “ratchet-like”, have been used in the past for separating parts or drawing parts together. An example of such a mechanism based upon teeth engaged by a ratchet is shown in U.S. Pat. No. 3,705,581 to Drake. Alternately, more recent ratchet-type mechanisms have been based on the interactive canting plate one-way locking system described in U.S. Pat. No. 6,929,253 issued Aug. 16, 2005, or U.S. Pat. No. 6,386,530 issued May 14, 2002, both issued to Marks, both directed to a bar clamp. All of such latter US prior art references by third parties are adopted herein by reference.
In these ratchet-based devices, a rod or bar moves in respect of a trigger handle mounted within a body through which the rod or bar passes. Such rod or bar can, on actuation of the ratchet mechanism, carry a component away from the handle as in the case of a caulking gun. Or actuation of the mechanism may draw a component towards the handle, as in the case of a compression bar clamp. In either case, a racket mechanism operates to produce the relative displacement between components and prevents a subsequent movement that will undo the displacement that has been achieved.
It would be desirable to provide a rope tightener for use in conjunction with a cardboard baler wherein the rope tightener operates on the basis of a ratchet mechanism and enables rope to be firmly fastened around a bundle of cardboard, securing it tightly. This invention addresses such an objective.
The invention in its general form will first be described, and then its implementation in terms of specific embodiments will be detailed with reference to the drawings following hereafter. These embodiments are intended to demonstrate the principle of the invention, and the manner of its implementation. The invention in its broadest and more specific forms will then be described, and defined, in each of the individual claims which conclude this Specification.
According to the invention in one aspect, a string, cord or rope tightening mechanism relies on a hand-actuated ratchet mechanism to draw two portions of a string, cord, rope, wire, plastic band or the like (hereafter “rope”) towards each other so that the rope may be tied to secure a bundle. The tightening mechanism used to draw near the two ends of an enveloping rope is particularly adapted for securing a compacted bundle of materials such as cardboard which has previously been compacted by a compaction apparatus.
The tightening mechanism of the invention operates on the basis of drawing one portion of a rope towards another portion of the rope and maintaining the rope under tension while such portions of the rope are tied together, binding the bundle of material tightly. For this purpose, one portion or end of the rope is hooked, clamped or otherwise fastened to an anchor point to restrain the rope, and another portion of the rope is drawn towards the first portion by the rope tightening mechanism. Once tightening is completed, the two portions of the rope are joined as by a knot to secure the bundle. These anchor points are intended to engage the rope temporarily and allow detachment of the rope from the tightening mechanism once the ends or portions of the rope have been tied to each other.
The rope tightening mechanism of the invention is intended for use with baling device for compacting an amount of material into a bundle. Such a baling device preferably includes:
a) a rack frame having a base end;
b) a compacting bearing member carried by the rack frame, preferably in the form of a peripheral frame, but optionally in the form of a solid plate;
c) a movable compacting platform also preferably in the form of a peripheral frame, but optionally in the form of a solid plate, having an upper side dimensioned to receive and carry sheets of cardboard, and slideably connected to the rack frame for sliding within the rack frame towards the compacting bearing member; and
d) a winch carried by the rack frame and connected to the compacting platform through a flexible linkage, the winch being positioned to wind the flexible linkage about an axle mounted therein in order to draw the movable compacting plane upwardly towards the compacting bearing member.
In the preferred baling device the compacting platform moves upwardly along an inclined rack plane while cardboard is being compacted. This plane of motion is preferably inclined from the vertical, extending upwardly from the front side of the base end of the rack frame and inclined inwardly towards the winch carried within the rack frame. Preferably the rack plane is delimited by a pair of parallel guide members which carry the compacting platform. More preferably the pair of parallel guide members are U-shaped channels in cross-section and embrace guide pins that extend outwardly from the compacting platform.
A further preferred configuration for the baling device is based upon a rack frame that includes a pair of rearwardly positioned upright frame members that extend from the bottom of the rack frame to connect respectively with one of the compacting platform guide members at a respective upper apex. This forms an “A” frame in profile. The central cross portion of the “A” is provided by a pair of lateral bracing members that extend respectively between one of the upright frame members and an inclined guide member and then extend further outwardly to provide portions of the bearing member or to provide support for the bearing member.
A spool of rope can be mounted within the rack frame to provide the necessary length of rope for enveloping the cardboard and tightening by the rope tightening mechanism. The rope tightening mechanism is coupled to the frame, positioned for drawing together the two portions of the rope which will envelop a bundle of cardboard. For this purpose, the rope tightening mechanism is preferably positioned so that it will be aligned for drawing rope across the outer surface of the material being compacted, at a location just adjacent to and outboard of the side of the bearing member and compacting platform, near where the cardboard is most compacted.
In order to hold the rope portions, the rope tightening mechanism includes first and second rope anchors for detachably engaging first and second portions of the rope. A first fixed rope anchor may be carried by the rack frame or by a fixed portion of the ratchet mechanism which is part of the rope tightener carried by the rack frame. A second displaceable rope anchor is then carried by the ratchet mechanism. The ratchet mechanism is, of course, positioned for drawing the first and second anchors, with rope engaged thereto, towards each other in order to tightened the rope about the bundle of material.
Optionally one of the anchors may have a slot formed therein, shaped to retain a knotted portion of the rope with a loop present beyond such knotted portion of the rope. Preferably, this is an anchor which is fixed in respect to the rack frame. The other of the anchors may be in the form of a releasable rope clamp, optionally but preferably carried by the ratchet mechanism, to effect closing of the gap between the two rope portions.
A preferred form of releasable rope clamp operates on the basis of an eccentrically mounted cylinder with a rope-engaging cylindrical surface positioned adjacent to an anvil whereby a portion of the rope may be positioned between the cylinder and the anvil and held in place by rotation of the cylinder until the rope is pinched between the cylinder and the anvil. Both the off-centered axle for rotation of the cylinder and the anvil surface are mounted in a rigid relationship to each other to sustain this pinching action.
While the fixed anchor has been described as connected to the rack frame and the releasable anchor described as being displaceable by the ratchet mechanism, the locations of these preferred forms of anchors may be reversed.
Any form of ratchet mechanism which will cause one end of the rope to advance towards the other may be used as the basis of the rope tightening mechanism. A preferred form of ratchet mechanism is based upon a displaceable rod which can slide in respect of a body that is fixed to the rack frame. The rope anchor which is to be displaced is affixed to this rod. Preferably this is a detachable rope anchor such as one based on the design of an eccentrically rotating cylinder as described previously. When the rope tightening mechanism is mounted along one of the pair of lateral bracing members, it is this rod which is positioned adjacent to and outboard of the side of the bearing member so as to align the rod across the outer surface of the material to be compacted.
The ratchet mechanism may be based on a toothed rod which is advanced by a reciprocating pawl, of the type as described in U.S. Pat. No. 3,705,581 to Drake. A preferred form of ratchet mechanism comprises:
a) first and second wedge plates each mounted on the rod, each wedge plate being dimensioned for sliding engagement along the rod when oriented in a plane extending outwardly in a perpendicular direction to the length of the rod, and being dimensioned for jamming engagement with the rod when the respective wedge plate is canted at an angle from such perpendicular direction and an attempt is made to move such wedge plate with respect to the rod in a direction that will increase its canting angle, and
b) a handgrip coupled to the rod and connected to effect engagement with the rod through the first wedge plate.
On activation of the handgrip, the rod is advanced with respect to the handgrip through the engagement effected by the first wedge plate; and, upon deactivation of the handgrip, the second wedge plate, which is coupled to the rack frame, resists movement of the rod in the reverse direction. This is the direction that would cause an increase in the separation between the rope ends. Spring elements may be employed to bias the wedge plate towards a jamming engagement and thereby initiate the jamming effect.
Such a mechanism may then be employed to slide the rod with respect to the handgrip which is mounted in a body coupled to the rack frame. As indicated earlier, it is preferable for this coupling to place the rod alongside one portion of the bearing member, or alongside one of the lateral members that extend to form part of or supports the bearing member. This allows the rope to be tightened in an alignment which is close to its final alignment once the rope ends have been joined together. In this way minimal slack will be created when the rope is removed from the rope tightener.
While the handgrip can be positioned remotely from the “A” frame portion of the rack, it is preferable for the handgrip to be located at the lower end of the lateral member, adjacent to the “A” frame itself. In this location the handle is at a lower position and is easier to activate. In this position, actuation of the handle can draw the rod, and the displaceable anchor mounted thereon, towards the handle and the fixed anchor. Or the rod can be advanced upwardly away from the handle, carrying the displaceable anchor with it and towards the fixed anchor which is then mounted remotely from the handle.
While the displaceable anchor is, in one configuration, to be carried by the rod, the fixed anchor, as indicated previously, may be fastened to any component which is rigidly connected to the rack frame. Optionally, the fixed anchor may be fastened to the body of the handgrip, and may even be positioned so that it slidably embraces the rod. In this latter case, the fixed anchor may be fastened to the bearing member or the side of the protruding lateral member adjacent to or by means of attachment to the groove.
It is also possible, if the rod is fixed to the rack frame, for the handle to be displaceable, in which case the handle will carry the displaceable anchor.
While reference has been made to the presence of a rod, its function may also be effected by use of a bar or shaft, all of which are equivalent.
While the rope tightening mechanism of the invention may be used independently of a cardboard baling mechanism apparatus, it is preferably used in conjunction with such apparatus. In particular, when used in conjunction with a cardboard baler, and particularly the mechanical cardboard baler described in Canadian patent application No. 2,481,782, and corresponding US application 2007/0277684, hereafter described in greater detail, the rope tightening mechanism is preferably supported by the frame of the cardboard baler when it is in use. While the use of the single rope tightening mechanism has been described, two similar rope tightening mechanisms may be mounted on respective borders of the bearing frame.
The foregoing summarizes the principal features of the invention and some of its optional aspects. The invention may be further understood by the description of the preferred embodiments, in conjunction with the drawings, which now follow.
In the drawings, which form a part of this specification:
With respect to
A commercially available hand winch 21 is located at the top of the rack 10 at the upper end of the rear side plane 14, serving as a compacting winch. While a hand winch 21 is shown, an electrically operated winch may also be substituted. The compacting winch 21 is connected to the moveable compacting platform 26 via a strap 28, so that the platform 26 can be drawn upwardly along the inclined plane 11. On loosening the winch, the platform 26 can slide back down under its own weight. A compacted baled cardboard is formed when loose cardboard is placed upon the platform 26 and the compacting winch 21 is used to pull the platform 26 upwardly towards the bearing frame 25.
In the cardboard baler embodiment shown in
A rope toggle clamp 35 can be mounted on each outer side of the compacting bearing frame 25. On one side of the toggle clamp 35 towards the rope retracting shaft 32, there may be a rope hook pin 37. On the other side of the toggle clamp 35 away from the rope retracting shaft 32, there may be a rope guide 38.
As shown in
To bind the bundle of compacted cardboard 50 using a length of rope 60, an end loop at one end is first made. The end loop may be placed on the rope hook pin 37 and the other portion of the rope 60 to be connected to the rope winch 30 may be wound around the flattened, loose cardboard 40 just outboard of the compacting platform and bearing frame as shown in
Now the handle of the rope retracting winch with ratchet gear 31 may be turned, which tightens the rope 60 until the rope reaches an optimum or desired tightness. The toggle clamp 35 may then be clamped down to hold tight the portion of the rope 60 passing therethrough. With the rope held tightly in place around the bundle, the rope locking pin 39 may be released and the freed end portion of the rope used to form a knot by tying together the free end of the rope 60 and the end loop on the rope hook pin 37. Tying of this knot is facilitated by the rope 60 being held tight by the toggle clamp 35. The compacting winch's 21 handle may then be turned to release strap 28, lowering the movable compacting frame 26, and allowing the tied compacted cardboard 50 to be removed from the baler. This completes a preferred working cycle of the baler.
A handle 112 mounted in a body carrying a ratchet mechanism is attached to a side rail 130 which in turn is fastened to the rack frame of a baler. The body for the ratchet mechanism 100 is provided with a bore so that the mechanism 100 may be threaded onto an extended shaft or rod 120. Upon actuation of the ratchet-like mechanism 100, the extended rod 120 is pulled through the bore, thereby initiating the rope tightening effect.
First 111 and second 110 rope anchors for detachably engaging first and second portions of the rope are provided. The first, fixed, rope anchor 111 in this variant is carried by the side rail, but positioned in line with the rod 120 which passes slidingly therethrough. The second, displaceable, rope anchor 110 is carried by the rod 120 to which it is affixed. A stabilizing plate 131, best shown in
One stationary anchored end 212 of a length of rope 60 is anchored onto the fixed rope-engaging means 111. The rope 60 is then wound around the bale of compacted cardboard 50, until the free end of the rope 60 reaches the displaceable rope-engaging anchor 110. With a displaceable rope portion 213 leading up to the free end anchored at the displaceable rope-engaging anchor 110, the two ends of the rope, 212, 213 may eventually be tied together using the extending free end.
Initially the rope-engaging anchors 110 and 111 are substantially separated from each other before the ratchet-like mechanism 100 of the rope tightening mechanism is actuated. As the ratchet-like mechanism 100 is actuated, the engaged rope portions 213 and 212 are drawn close, with the portion 213 being drawn towards the portion 212 since portion 213 is anchored at the displaceable rope-engaging anchor 110.
Once the rope 60 has been tightened around the bundle to be bound, the extending portion(s) of the rope 60 may be used to tie the two ends together. Thereafter, the portions of the rope 60 held by the rope-engaging means are disengaged from the rope-engaging means. As an alternative to using an extension of the rope 60, a separate piece of rope can be used to tie the closing portions of the rope 60 together.
The ratchet-like mechanism 100 may comprise a wedge plate 104 that, when it is substantially perpendicular to the extended shaft 120, allows the rod to slide; and when the wedge plate 104 is canted at an angle from the perpendicular, the mechanism will jam and the wedge plate 104 will engage with the extended rod 120 when an attempt is made to move the wedge plate in a direction that would increase its canting angle. This is typically the direction that would cause an increase in the separation between the rope-engaging means 110 and 111. A brake spring 141 may be employed to bias the wedge plate 104 towards a jamming engagement and thereby initiate the jamming effect.
In this type of ratchet mechanism, two first and second wedge plates respectively mounted on the rod are required. When the handgrip is actuated the first wedge plate engages with the rod and causes the rod to shift with respect to the handgrip and its body. Upon deactivation of the handgrip, the second wedge plate resists movement of the rod in the reverse direction.
In
In
The angle of engagement at the point of pinching between the rotating cylinder 220 and the anvil surface 221 where the rope portion has been placed should be sufficient to temporarily jam the rope portion in place, but not so severe as to make it difficult to allow disengagement, e.g. by manually rotating the cylinder 220 in the opposite direction to release the pinched rope portion once tying is completed, or by laterally pulling the rope 60 out from between the cylinder 220 and anvil surface 221. The surface of the rotating cylinder 220 is also preferably textured, e.g., as like the teeth of a file, or by transverse grooves, so as to have a suitably roughened surface that will raise the coefficient of static friction. This serves to reduce the tendency for the rope 60 to slip within the clamp while not increasing the difficulty for manually releasing the pinched rope. The rope 60 is prevented from coming loose on its own, since as the tension in the rope increases, the pinching force between the rotating cylinder 220 with a textured surface and the anvil surface 221 will increase.
With the rod 120 of the ratchet mechanism 100 positioned along the side member of the bearing frame, such bearing member or the side of the protruding lateral member may be provided with a groove. The displaceable anchor mounted on the rod may then be stabilized by providing it with a protruding guide pin 222 or guide as shown in
The foregoing has constituted a description of specific embodiments showing how the invention may be applied and put into use. These embodiments are only exemplary. The invention in its broadest, and more specific aspects, is further described and defined in the claims which now follow.
These claims, and the language used therein, are to be understood in terms of the variants of the invention which have been described. They are not to be restricted to such variants, but are to be read as covering the full scope of the invention as is implicit within the invention and the disclosure that has been provided herein.
This application is a continuation-in-part of U.S. application Ser. No. 11/443,523 filed on May 31, 2006.
Number | Date | Country | |
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Parent | 11443523 | May 2006 | US |
Child | 12035023 | US |