The present invention relates to a method for replacing, installing and/or re-roping a hoisting rope of a traction sheave elevator and to rope feed apparatus for re-roping a traction sheave elevator, replacing the ropes and/or installing the ropes.
In a prior-art method for replacing the ropes of a traction sheave elevator, both ends of the old rope are released from their anchorages and the old rope is removed manually. After the removal of the old rope, the new rope is threaded into position over the traction sheave and diverting pulleys possibly provided on the counterweight and fixed structures. As this is a manual method, it requires plenty of muscular power and work force. At each diverting pulley, on which where the rope direction changes, an installer must be present to take care of the passage of the rope. Traditionally, this work has been carried out by installers standing on separately constructed scaffolds or ladders, which is a risky method. In addition, the rope changing replacement operation performed by muscular power is physically very straining and susceptible to accidents and requires many breaks in the work. All this means a long overall time required for rope change. Manual handling of the old rope, which has sharp broken strands jutting outwards, tends to cause accidents. Prior-art methods are inefficient and poor in respect of safety, e.g. as regards working ergonomics. There are also prior-art mechanically implemented rope changing devices, but they involve problems relating to controllability of the rope and fittability of the apparatus in place e.g. for a rope change replacement operation. A prior-art method and apparatus for replacing the hoisting rope of an elevator are described in specification EP1591406A2, among others.
The object of the invention is to provide solutions to some of the above-mentioned problems or to achieve at least one of the following objectives. On the one hand, it is an object of the invention to disclose a method and an apparatus that will enable faster rope change, reduce the workforce required, lower the costs and improve work safety. On the other hand, it is an object of the invention to disclose a method and an apparatus that will be applicable for use in conjunction with re-roping of an elevator, rope replacement and/or installation of a new elevator rope. A further object of the invention is to disclose a method and an apparatus that will make it possible to control the rope delivery, i.e. both the rope being to be fed and the rope being to be pulled out, and an additional object of the invention is to create an apparatus that can be easily mounted on the hoisting ropes.
Inventive embodiments are also presented in the description part and drawings of this application. The inventive content disclosed in the application can also be defined in other ways than is done in the claims below. The inventive content may also consist of several separate inventions, especially if the invention is considered in the light of explicit or implicit sub-tasks or with respect to advantages or sets of advantages achieved. In this case, some of the attributes contained in the claims below may be superfluous from the point of view of separate inventive concepts. Correspondingly, details described in connection with each embodiment example of the invention used embodiment examples as well.
The advantages achievable by the invention include one or more of the following:
The primary area of application of the invention is elevators intended for passenger and/or goods transport.
The method disclosed by the invention is a roping method for replacing or installing and/or re-roping the hoisting rope of a traction sheave elevator, said elevator having an elevator car at least partially suspended on a set of hoisting ropes comprising one or more parallel ropes by means of which the elevator car is moved. According to the method of the invention, a rope feed apparatus acting on the hoisting rope is used to feed a new rope to the elevator and/or to pull out a possible old hoisting rope to make place for the new rope.
In a method according to the invention, the rope feed apparatus is mounted in place by driving it into position in the elevator shaft by utilizing the rope existing in the elevator shaft.
In a method according to the invention, the rope is arranged to be collected in a collecting container, and the rope to be collected is pushed into the collecting container by causing the collecting container to be rotated about an axis of rotation by the thrust force of the rope.
A method according to the invention for replacing the hoisting ropes of an elevator and/or re-roping an elevator comprises the steps of
A method according to the invention for installing elevator ropes on an elevator comprises the steps of
The invention also relates to a rope feed apparatus for installing, replacing and/or re-roping an elevator hoisting rope, said elevator having an elevator car at least partially suspended on a set of hoisting ropes comprising one or more parallel ropes by means of which the elevator car is moved. According to the invention, the rope feed apparatus comprises at least a base with at least one feed disc mounted on it, said feed disc engaging the hoisting rope and to which feed disc the hoisting rope can be fitted, at least one guide roller for keeping the hoisting rope in position on the feed disc, a tightening element for moving the feed disc relative to the guide roller and tightening it in position on the base, and in addition at least one electric motor fitted in the apparatus to rotate the feed disc.
According to an embodiment of the invention, the feed disc of the rope feed apparatus comprises at least two discs, between which the hoisting ropes can be pressed. At least one of the discs is movable relative to the guide roller to allow the hoisting rope to be engaged in the apparatus and tightenable in position by a tightening element, which preferably is a tightenable spring.
According to an embodiment of the invention, the apparatus comprises two or more feed discs (30, 31), and the apparatus comprises two or more guide rollers (25).
According to an embodiment of the invention, the tightenable spring or equivalent of the rope feed apparatus is disposed outside the feed disc formed by the discs to press the discs placed in mutual alignment against each other.
According to an embodiment of the invention, the tightenable spring or equivalent of the rope feed apparatus is in coaxial alignment with the axis of revolution of the feed disc.
As for the other embodiments of the method and apparatus of the invention, reference is made to the attached claims.
In the following, the invention will be described in detail by referring to a few embodiment examples and the attached drawings, wherein
Another way of implementing the roping of a 1:1 suspended elevator is a situation where the elevator car 4 and counterweight 5 are initially secured in place in the elevator shaft oppositely to each other. After that, the elevator car 4 is raised by utilizing one or two supporting ropes, leaving the other hoisting ropes slack. This is implemented by utilizing a supporting rope to raise the car, because the elevator safety coefficients in elevator operation are so high that even a single rope will support the car and counterweight with a reasonable reliability. If necessary, two hoisting ropes may be used. Thus, no scaffolding is needed when ropes are being fastened to the counterweight. In the method, it is possible to use either rope clamps, a rope frog or a suitable rope clip. Next, the ropes are replaced one at a time, starting from the ropes left slack. Once the other ropes have been changed, the elevator car is lowered so that it becomes supported by the new ropes, whereupon the ropes previously used to support the car are replaced and finally the rope tensions are equalized.
For a 2:1 suspended elevator with machine room above, rope replacement is so implemented that the method comprises the steps of
For a new 1:1 suspended elevator, the roping is so implemented that the method comprises the steps of
The rope is fed in a controlled manner into the shaft by utilizing a rope feed device. The rope feed device can be placed on the overhead beam of the car, on the machine room floor or mounted hanging in the shaft. The roping of a new 1:1 elevator is preferably carried out with the car top leveled with the topmost landing while the counterweight is resting on the buffers in a manner corresponding to the configuration according to the example in
The roping of a new 2:1 suspended elevator is carried out as follows. The rope is lowered as a loop, but the end to be attached to the counterweight is fastened beforehand to a rope rod. When the loop reaches the counterweight, it is passed round a diverting pulley and the rope is pulled tight by means of a rope feed device, whereupon the rope portion to be connected to the car is fastened to the rope rod. The change is carried out by pulling the rope by means of the rope feed device. The rope reels may be placed on the landing, in the car or on the top of the car. The new and old ropes are joined together by a splice. The rope change can also be carried out with the car positioned at a high level and the counterweight supported by logs. The rope splice 6 is formed by a metal sleeve pressed onto the rope. The splice is provided with bevels and a shoulder left inside the sleeve to allow easier mounting of the rope. The splice element is provided with holes through which it is possible to see when the rope is in position ready for pressing. Striation provided on the sleeve indicates the area where the sleeve is to be pressed.
In an embodiment of the method of the invention, the rope feed apparatus 1 having a base 2 and powered by an electric motor 27 is placed in position by advancing the apparatus 1 to its position in the elevator shaft by utilizing a rope in the elevator shaft. In other words, the device can be set to climb along a stationary rope available in the elevator shaft. The rope may be one already existing in the elevator shaft, but it is also possible to mount for this purpose an auxiliary rope in the elevator shaft. The method may thus comprise a step whereby an auxiliary rope is mounted in the elevator shaft. The removal of the rope feed device in the elevator shaft to a location where the rope feed device is to be used for rope replacement or installation work is preferably performed in conjunction with other operations described in this application. This accelerates the work. The method is preferably implemented using an apparatus 1 as described elsewhere in the specification. Using a device thus defined, carrying out the method is a fast operation. The feed disc used in the method preferably comprises discs 28,29 between which the rope is passed and which are pressed together by spring force applied to the area of the centers of revolution.
As stated above, the apparatus comprises guide rollers 25 placed along the circumference of the discs to keep the rope between the discs 28, 29 during the pulling operation. By means of the guide rollers, the rope is deflected so that a controlled contact between the rope and the feed disc 30, 31 is achieved. The grip of the apparatus is based on a spring force, which can be produced in a controlled and repeatable manner after the rope has been mounted and which is implemented using a tightenable spring 19. The tightenable spring is preferably disposed as visualized in
The rope feed apparatus may comprise more than one feed disc. For example, it is possible to produce a version of the rope feed apparatus 1 by means of which all the ropes can be pulled simultaneously. When the apparatus has a plurality of feed discs 30, 31, these are preferably connected by a power transmission means 48, which is e.g. a chain, belt, cogged belt or pinion.
The guide rollers 25 are preferably disposed on two sides of the feed disc 30,31 at mutually opposite positions. Thus, the rope feed apparatus 1 can move the ropes on opposite sides of the feed disc simultaneously in opposite directions. Naturally, the device can also be so implemented that only one side is utilized, in which case no rollers are needed on the other side. In the figures, three guide rollers are shown on either side of the feed disc, but it is obvious that the device may have a different number of them, e.g. one or more, but preferably two rollers on either side.
According to a preferred embodiment, the rollers can be so implemented that they extend partially between the discs 28, 29. The rope can thus be caused to run deeper between the discs 28, 29, which will allow especially the rope splice to pass through more easily. This can be implemented by making the guide roller 25 narrow enough to allow it to go between the discs 28, 29. Alternatively, the guide roller becomes narrower towards the circumference or has on its outer surface a ridge narrower than the gap between the feed discs. A further possible implementation is to mount around the guide roller 25 a separate ferrule to form a narrow portion on the circumference of the discs.
Advantages and properties of the rope feed device:
The rope reel according to the method can be arranged to be operated in synchronism with the rope pulling device. Thus, the rope reel may be motorized, in which case the reel is preferably started automatically when the pulling machine is operated, or it can be constructed to exert a continuous pull on the rope with a given force. In the method, the reel is used for automatic reeling up of the old rope.
The supporting structure 23 comprises four supporting legs made of e.g. metal and joined together under the center of the collecting container 21, and the collecting container 21 is fastened to the supporting structure 23 substantially by the center of its bottom by means of a rotational axle 59 and a fastening element 47 so that the collecting container 21 can rotate freely about its substantially vertical rotational axle 59. Either the collecting container 21 is rotatably mounted with bearings on the vertical axle 59 or the collecting container is fastened to the vertical axle 59 and the vertical axle 59 is rotatably mounted with bearings on the supporting structure 23. Attached by its first end to one of the legs of the supporting structure 23 is a supporting element 46, which is also made of e.g. metal. The free end of the supporting element 46 is fitted to extend suitably over the collecting container 21 and the second end 51 of the guide element 45 is attached to the free end of the supporting element 46 in an oblique position in both vertical and horizontal directions relative to the inner surface of the cylindrical part of the collecting container. Thus, the second end 51 of the guide element 45 is at an angle to the inner surface of the cylindrical part such that the rope coming through the guide element meets the inner surface of the barrel of the collecting container 21 substantially tangentially while being simultaneously directed downwards.
The operation of the equipment 50 is such that when the feed device 1 starts pulling out the old hoisting rope 3b while at the same time pulling the new hoisting rope 3a into position, the feed device 1 pushes the old hoisting rope 3b into the guide element 45 from the first end of the guide element. After the feed device 1 has pulled the new rope through some distance, the old hoisting rope 3b has moved inside the guide element 45 to the second end 51 of the guide element. When the end of the old hoisting rope 3b emerges from the second end 51 of the guide element 45, it is passed into the collecting container 21 at an oblique and sharp angle such that the rope end meets the inner surface of the cylindrical part of the collecting container 21 at an oblique angle, with the result that the collecting container 21 starts revolving about the rotational axle 59 due to the force transmitted by the rope, thereby coiling up the old hoisting rope 3b inside it as the rope is delivered from the guide element 45. The equipment 50 thus works in synchronism with the feed device 1 and requires no separate power source.
According to a preferred embodiment, the rope feed device 1 need not be directly attached to the guide element 45 as shown in
By the method of the invention, the rope is collected e.g. as follows: First, the rope 3b is passed into the guide element 45 through the first end 40 of the guide element. After this, the rope 3b is pushed forward inside the guide element 45 until the end of the rope 3b emerges from the second end 51 of the guide element. From here, the rope 3b is pushed into the collecting container 21 at a suitable downward oblique angle so that the rope meets the inner surface of the collecting container 21 and the collecting container 21 is caused to revolve about its rotational axle 59 by the thrust of the rope 3b. This action of pushing the rope 3b into the collecting container 21 is continued for a desired period of time, the rope 3b being thus neatly coiled up inside the collecting container 21.
The collecting container 21 can also be provided with a plastic bag or a corresponding bag, in which case the old hoisting rope is adapted to be coiled up directly in the bag in the collecting container 21. This allows the old rope to be neatly collected, and once the whole rope is in the bag, the bag with the rope is removed and a new bag is placed in the collecting container for the next rope. In the bag, the rope can be easily conveyed to a further treatment stage.
Instead of having a tubular form, the guide element may have some other form. Thus, the guide element may preferably have e.g. a trough-like shape such that the rope will be guided into the collecting container along the bottom and side edges of the trough of the guide element.
It is obvious to a person skilled in the art that the feed device can be disposed in a different place than where it is placed in the above description. The feed device can thus be secured to any supporting structure suited for the situation. It is obvious that the collecting container may also be a basket or equivalent. The collecting container may be a temporary container constructed in a frame, e.g. a container with a separate bottom and a side wall element bendable inside the frame.
According to a preferred embodiment, rope replacement can in practice be implemented in such manner that the rope feed device 1 in
It is obvious to a person skilled in the art that different embodiments of the invention are not exclusively limited to the examples described above, but that they may be varied within the scope of the claims presented below. It is obvious to a person skilled in the art that that the suspension ratio of the elevator does not limit the range of application of the invention, but that it can be used in an elevator implemented with any suspension ratio.
It is also obvious to a person skilled in the art that the method and apparatus of the invention can be implemented in other ways than in the examples described above. The rope feed device of the invention can be used in all situations where there is a need to pull or feed a rope in a controlled manner from/into an elevator shaft or to perform both actions simultaneously.
Number | Date | Country | Kind |
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20060371 | Apr 2006 | FI | national |
Number | Date | Country |
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0 110 250 | Jun 1984 | EP |
1 591 406 | Nov 2005 | EP |
1 364 699 | Aug 1974 | GB |
3-13477 | Jan 1991 | JP |
7-196240 | Aug 1995 | JP |
11-199157 | Jul 1999 | JP |
2003-40551 | Feb 2003 | JP |
Number | Date | Country | |
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20090114483 A1 | May 2009 | US |
Number | Date | Country | |
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Parent | PCT/FI2007/000100 | Apr 2007 | US |
Child | 12289032 | US |