This application is based on and claims the benefit of priority from Japanese Patent Application Serial No. 2023-187078 (filed on Oct. 31, 2023), the contents of which are hereby incorporated by reference in its entirety.
The present disclosure relates to a rotary actuator.
A rotary actuator disclosed in U.S. Pat. No. 9,593,696 (“the '696 Patent”) includes an output shaft, a housing, an assembly, a piston, and an arm. The housing is hollowed. The output shaft penetrates the housing. The assembly is disposed inside the housing. The assembly has an arc shape centered with the output shaft. A cylinder serving as a channel of a pressure medium is defined in the assembly. The assembly is formed in an arc shape corresponding to the profile of the assembly. One end of the cylinder in a circumferential direction is closed. The other end of the cylinder in the circumferential direction is opened inside the housing. The piston is connected to the output shaft via the arm. The piston extends in an arc shape in the circumferential direction from the portion connected to the arm. A portion of the arm away from the portion connected to the arm is disposed in the cylinder through the opening of the cylinder. The piston can reciprocate in the cylinder.
The pressure medium is supplied into the housing at two points, which are outside and inside of the cylinder. When the pressure medium is supplied inside the cylinder, a force pushing the piston away from the cylinder acts on a first end of the cylinder, which is the end opposite to the connected portion of the piston. Whereas when the pressure medium is supplied outside the cylinder, a force pushing the piston into the cylinder acts on a second end of the cylinder, which is the end on the connected portion side of the piston. By changing the strength of these two forces, the piston reciprocates in the cylinder.
In the rotary actuator of the '696 Patent, a force of the pressure medium acts on the first end of the piston. The direction of the force acting on the first end is along a tangent line of a virtual circle passing through the first end and centered on the output shaft. Therefore, part of the force from the pressure medium acts as a force that pushes the piston radially outward. Therefore, a structure that can efficiently transmit the force of the pressure medium as a force to rotate the arm and output shaft is desired.
According to one aspect of the disclosure, a rotary actuator includes: an output shaft; a housing in which a cylinder is defined, the cylinder having a circular arc shape around the output shaft; a piston adapted to move inside the cylinder by action of a pressure medium; and an arm connecting the piston and the output shaft. When viewed in plan from a direction parallel to the output shaft, a top surface of the piston has three equally divided regions divided in the radial direction from the center of the output shaft, the middle one of the three regions is a central region. When viewed in plan from the direction parallel to the output shaft, a connection point between the piston and the arm is situated on a virtual line that is orthogonal to the top surface and passes through the central region.
In the above configuration, the connection point is disposed on the extension of the central region of the top surface of the piston. Therefore, it is possible to minimize a difference between the direction of the force acting on the top surface of the piston and the direction in which the arm and the output shaft rotate. Thus, when the force of the pressure medium acts on the top surface, it is possible to reduce the force that pushes the piston radially outward. As a result, when the force of the pressure medium acts on the top surface, the force can be efficiently transmitted as a force to rotate the arm and output shaft.
When viewed in plan from the direction parallel to the output shaft, the virtual line may pass through the center of the top surface in the radial direction.
The cylinder is one of a plurality of the cylinders arranged spaced apart from each other in a circumferential direction around the output shaft. The arm may include: a first portion extending between two adjacent cylinders of the plurality of cylinders in the radial direction; and a second portion extending from said first portion in the circumferential direction and connected to the piston.
The top surface may be circular when viewed in plan from a direction orthogonal to the top surface.
According to the above aspects, it is possible to efficiently transmit the force of the pressure medium acting on the top surface of the piston to the arm and output shaft.
An embodiment of an actuator system applied to an aircraft will be hereunder described with reference to the accompanying drawings. An actuator system hereinafter described is used as, for example, a system for operating a flight control surface of an aircraft.
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The first housing 70A and the second housing 70B have the same basic configuration. The configuration of the first housing 70A is described below. As shown in
The bottom wall 74 has a central hole 74A. The central hole 74A penetrates the bottom wall 74. The central axis C of the central hole 74A coincides with the central axis C of the peripheral wall 72. Axes that are coaxial with the central axis C of the peripheral wall 72 are herein all marked with “C”.
The first housing 70A has two groove walls 76. The two groove walls 76 have the same configuration. One of the two groove walls 76 will be described below in details. The groove wall 76 protrudes from the bottom wall 74 into an interior space enclosed by the peripheral wall 72. The groove wall 76 extends to the same level as an end surface 72T of the peripheral wall 24 opposite the bottom wall 74. The groove wall 76 extends in a circular arc over 90 degrees around the central axis C of the peripheral wall 72. In the radial direction, the groove wall 76 extends from the inner surface of the central hole 74A to an inner circumferential surface 72A of the peripheral wall 72. A radially outer portion of the groove wall 76 is continuous with the peripheral wall 72.
The groove wall 76 has an arcuate groove 77. The arcuate groove 77 is recessed toward the bottom wall 74. In the circumferential direction, the arcuate groove 77 extends along the profile of the groove wall 76. That is, the arcuate groove 77 extends in a circular arc over 90 degrees around the central axis C of the peripheral wall 72. In the circumferential direction, the arcuate groove 77 reaches both ends of the groove wall 76.
A sectional view of the groove wall 76 cut along the central axis C of the peripheral wall 72 is referred to as a specified sectional view. In the specified sectional view, the shape of the wall surface defining the arcuate groove 77 is a semicircle. The shape of the wall surface and the diameter of the semicircle defining the arcuate groove 77 are the same over both ends of the groove wall 76 in the circumferential direction.
The groove wall 76 has a deep groove 78. The deep groove 78 is situated near one of the two ends of the groove wall 76 in the circumferential direction. In the specified sectional view, the shape of the wall surface defining the deep groove 78 is a semicircle. The diameter of the semicircle of the deep groove 78 is slightly larger than the diameter of the semicircle of the arcuate groove 77. Of the ends of the groove walls 76 and thus of the arcuate groove 77 in the circumferential direction, the end closer to the deep groove 78 is referred to as a closed end 80B, and the end opposite the closed end 80B is referred to as an open end 80A.
A planar view of the first housing 70A facing parallel to the central axis C of the peripheral wall 72 is referred to as a specified plan view. In the specified plan view, the two groove walls 76 are in a two-fold symmetrical relationship about the central axis line C. Accordingly, the two arcuate grooves 77 and consequently the two deep grooves 78 are also in a two-fold symmetrical relationship about the central axis line C in the specified plan view. And there is a gap in the circumferential direction between the two arcuate grooves 77. An intermediate chamber 79 is defined by the inner circumferential surface 72A of the peripheral wall 72 and the bottom wall 74 between the two arcuate grooves 77. In other words, in the circumferential direction, the arcuate grooves 77 and the intermediate chambers 79 are alternately arranged. The central axis C of the peripheral wall 72 is also the central axis C of the first housing 70A and thus the integrated housing 70. Hereafter, plan views of the components of the rotary actuator 10, not limited to the first housing 70A, in a direction parallel to the central axis C of the peripheral wall 72 may be referred to as specified planar views.
The first housing 70A has two first feed and drain holes 91. Each arcuate groove 77 has the first feed and drain hole 91. The first feed and drain holes 91 open at the wall surface defining the arcuate groove 77 and at the outer circumferential surface of the peripheral wall 72. Of the two openings of the first feed and drain holes 91, the opening in the wall surface defining the arcuate groove 77 is situated near the deep groove 78. In the circumferential direction, this opening is situated on the open end 80A side of the deep groove 78 in the arcuate groove 77 in which the deep groove 78 is provided.
The first housing 70A has two second feed and drain holes 92. Each intermediate chamber 79 has the second feed and drain hole 92. The second feed and drain holes 92 are open on both sides of the bottom wall 74 that defines the intermediate chamber 79. The second feed and drain holes 92 are formed at the circumferential center of the intermediate chamber 79.
The first housing 70A is configured as described above. For convenience of explanation, the walls of the first housing 70A are distinguished as the peripheral wall 72, bottom wall 74, and groove wall 76. However, the peripheral wall 72, bottom wall 74, and groove wall 76 are integrally molded and there is no clear boundary between these walls in practice.
The configuration of the second housing 70B is basically the same as that of the first housing 70A. The second housing 70B is symmetrical in structure to the first housing 70A with respect to a virtual plane orthogonal to the central axis C. Therefore, suppose that the first housing 70A and the second housing 70B are placed side by side on the left and right, and each is viewed in the specified plane from the opposite side of the bottom wall 74 of the peripheral wall 72. In this case, the second housing 70B is symmetrical with the first housing 70A. Unlike the first housing 70A, the second housing 70B is not provided with the first and second feed and drain holes.
The first housing 70A and the second housing 70B are fixed such that their respective arcuate grooves 77 face each other and their respective intermediate chambers 79 face each other. When the first housing 70A and the second housing 70B are fixed, the end surfaces 72T of the peripheral walls 72 of the first and second housing 70A and 70B are in surface contact with each other. The surfaces of the first and second housing 70A and 70B, which are protruding ends of the groove walls 76, are in contact with each other.
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The fixing portion 32 has a cylindrical shape. The output shaft 20 is inserted into a central hole of the fixing portion 32. The center axis C of the fixing portion 32 coincides with the center axis C of the output shaft 20. The fixing portion 32 is fixed to the output shaft 20 by spline connection. In the axial direction, the fixing portion 32 is disposed at the same position with the groove wall 76. The outer diameter of the fixing portion 32 is smaller than the inner diameter of the groove wall 76.
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The two extending portion 36B are spaced apart in the axial direction. Both of the two extending portions 36B are formed in a plate shape with a principal surface perpendicular to the central axis C. The two extending portions 36B each have a through hole 36H. Each through hole 36H penetrates the extending portion 36B in the axial direction.
The two pistons 50 have the same configuration. Therefore, one of the pistons 50 will be hereunder described.
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The bolt P, the through hole 54H in the piston 50, and the through hole 36H in the second portion 36 of the arm 30 correspond to a connection point between the piston 50 and the arm 30. The location of the connection point will now be described in detail. As shown in
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The feed passage 111 connects the tank 151 and the first switching valve 160. The drain passage 112 connects the tank 151 and the first switching valve 160. The tank 151 stores hydraulic oil. The pump 152 is disposed on the feed passage 111. The pump 152 is electrically operated. The pump 152 pumps the hydraulic oil in the tank 151 to the downstream. The check valve 153 is disposed downstream of the pump 152 in the feed passage 111. The check valve 153 regulates the backflow of the hydraulic oil.
The first relay passage 121 connects the first switching valve 160 and the second switching valve 170. The second relay passage 122 also connects the first switching valve 160 and the second switching valve 170. The first relay passage 131 connects the second switching valve 170 and one of the two first feed and drain holes 91. The first branch passage 141 connects the middle of the first connecting passage 131 to the other of the two first feed and drain holes 91. The second connecting passage 132 connects the second switching valve 170 and one of the two second feed and drain holes 92. The second branch passage 142 connects the middle of the second connecting passage 132 to the other of the two second feed and drain holes 92.
The first switching valve 160 is a three-position, four-port valve. That is, the first switching valve 160 can be switched to the three positions: a connecting position 160A, a shut-off position 160B, and a reversing position 160C. When the first switching valve 160 is in the connecting position 160A, the first switching valve 160 connects the feed passage 111 to the first relay passage 121 and connects the drain passage 112 to the second relay passage 122. When the first switching valve 160 is in the reversing position 160C, the first switching valve 160 connects the feed passage 111 and the second relay passage 122, and connects the drain passage 112 and the first relay passage 121. When the first switching valve 160 is in the shut-off position 160B, the first switching valve 160 shuts off the flow between the feed passage 111 and the first relay passage 121 and between the drain passage 112 and the second relay passage 122.
The second switching valve 170 is a two-position, four-port valve. That is, the second switching valve 170 can be switched between two positions: a normal position 170A and a reducing position 170B. When the second switching valve 170 is in the normal position 170A, the second switching valve 170 connects the first relay passage 121 and the first communication passage 131 and connects the second relay passage 122 and the second connecting passage 132. When the second switching valve 170 is in the shut-off position 160B, the second switching valve 170 shuts off the flow between the first relay passage 121 and the first connecting passage 131 and between the second relay passage 122 and the second connecting passage 132. Moreover, the second switching valve 170 in the shut-off position 160B connects the first and second communication passages 131 and 132 through an orifice 170S. The orifice 170S is a passageway whose cross-sectional area is smaller than the other parts of the passage before and after the orifice 170S. In other words, the orifice 170S serves as a resistance to the flow of hydraulic fluid.
The actuator system 500 includes a controller 200 and a position sensor 45. The controller 200 may be formed as one or more processors that perform various processing in accordance with a computer program (software), or one or more dedicated hardware circuits such as application-specific integrated circuits (ASICs) that perform at least a part of the various processing, or a circuitry including a combination thereof. The processors include a CPU and a memory such as a RAM or ROM. The memory stores program codes or instructions configured to cause the CPU to perform processes. The memory, or a computer-readable medium, encompasses any kind of available medium accessible to a general-purpose or dedicated computer.
The controller 200 repeatedly receives detection signals from the position sensor 45 that detects the rotational position of the output shaft 20. The controller 200 also repeatedly receives signals from the higher-level device 300 installed in the aircraft. The controller 200 controls the fluid circuit 100 based on various information received. Specifically, the controller 200 controls the pump 152, the first switching valve 160, and the second switching valve 170 based on outputs of control signals.
The controller 200 can control the fluid circuit 100, for example, in two control modes. In the first mode, the second switching valve 170 is controlled to be in the normal position 170A with the pump 152 driven and the first switching valve 160 is switched to the connecting position 160A or the reversing position 160C. In the second mode, the second switching valve 170 is controlled to be in the reducing position 170B with the pump 152 stopped and the first switching valve 160 is controlled to be in the shut-off position 160B.
Assume now that the controller 200 is controlling the fluid circuit 100 in the first mode. It is further assumed that the controller 200 controls the first switching valve 160 to be in the connecting position 160A. In this case, the feed passage 111 is connected to the first connecting passage 131 and the first branch passage 141 via the first relay passage 121. Thus, the hydraulic fluid pumped from the tank 151 to the feed passage 111 is supplied between the seal members 40 and the top surfaces 52A of the pistons 50 in the two cylinders 80 through the first feed and drain holes 91. In each cylinder 80, the hydraulic pressure of the hydraulic fluid supplied to the cylinder 80 acts on the top surface 52A of the piston 50. The hydraulic fluid pushes the top surface 52A of the piston 50 in the circumferential direction from the closed end 80B side toward the open end 80A side in the cylinder 80. Here, when the first switching valve 160 is in the connecting position 160A, the drain passage 112 communicates with the second connecting passage 132 and the second branch passage 142 through the second relay passage 122. At this time, the hydraulic fluid that previously flowed into the two fluid chambers 85 is drained from the fluid chambers 85 through the second feed and drain holes 92 into the drain passage 112. As a result of the feed and drain of the hydraulic oil through these first and second feed and drain holes 91 and 92, a greater hydraulic pressure acts on the top surface 52A side than the mounting portion 54 side of the piston body 52. Due to this difference in the hydraulic pressure, the piston 50 is moved in the cylinder 80 toward the open end 80A. Consequently, the output shaft 20 rotates clockwise in
From this state, when the controller 200 switches the first switching valve 160 to the reversing position 160C, the feed passage 111 is communicated to the second connecting passage 132 and the second branch passage 142 via the second relay passage 122. In this case, the hydraulic fluid pumped from the tank 151 to the feed passage 111 is supplied to the two fluid chambers 85 through the second feed and drain holes 92. While the drain passage 112 is connected to the first connecting passage 131 and the first branch passage 141 through the first relay passage 121. The hydraulic fluid disposed between the seal member 40 and the piston 50 in the two cylinders 80 is discharged into the drain passage 112 through the first feed and drain holes 91. This results in a hydraulic pressure difference between the attaching portion 54 side and the top surface 52A side of the piston body 52, and the piston 50 is moved in each cylinder 80 toward the closed end 80B by the hydraulic pressure difference. Consequently, the output shaft 20 rotates counterclockwise in
As described above, in the first mode, the piston 50 reciprocates inside the corresponding cylinder 80 in response to switching of the first switching valve 160 between the connecting position 160A and the reversing position 160C by the controller. Consequently, the output shaft 20 also reciprocates.
When the fluid circuit 100 is controlled in this first mode, the controller 200 may switch the control mode to the second mode in response to a command from the higher-level device 300, for example. When the control unit 200 switches the control mode to the second mode, the first connecting passage 131 and the second connecting passage 132 are connected. In other words, in the second mode, the paired cylinder 80 and the fluid chamber 85 are connected. In this case, the hydraulic oil moves back and forth between the paired cylinder 80 and the fluid chamber 85 in conjunction with the piston 50 reciprocating inertially, following its previous motion. When the hydraulic fluid reciprocates, it passes through orifice 170S. As the hydraulic fluid passes through the orifice 170S, the momentum of the hydraulic fluid flow is gradually decreased. Accordingly, the amount of movement of the piston 50, and thus the amount of rotation of the output shaft 20, is gradually reduced.
The foregoing embodiment can be modified as described below. The above embodiment and the following modifications can be implemented in combination to the extent where they are technically consistent to each other.
According to the foregoing embodiments, a plurality of functions are distributively provided. Some or all of the functions may be integrated. Any one of the functions may be partly or entirely segmented into a plurality of functions, which are distributively provided. Regardless of whether or not the functions are integrated or distributively provided, they are acceptable as long as they are configured to attain the object of the disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-187078 | Oct 2023 | JP | national |