The present invention relates to a device and a procedure for the cutting out of flat material blanks from sheets of flat material. Especially this has to do with sections of thin, relatively bendable cardboard, as for example folding box sections for medication boxes or the like.
Folding box sections for folding boxes that for example play a significant role in the pharmaceuticals industry for packaging of medications, are produced in the flat bed punching process from an initial material that is present in the form of sheets of cardboard printed on or still to be printed on one side. For this at separate machine locations the following procedural steps on the sheets are carried out:
In this for one thing it is disadvantageous that for each of the previously named procedural steps a separate station is present. For another, the transport of the sheets between the individual stations is relatively expensive. Additionally, with the known flat bed punching process it is extremely difficult to deliberately dispose of the waste in the form of interior cutouts and the residual grid via suction air, for an overly strong disposal suction air also would affect the surface of the folding box sections and likewise would dispose of them with excessively strong suction force. Therefore the flat bed procedure is specified that the wastes fall in a free fall into a suction system and are there safely disposed of.
It is known from DE 101 56 664 A1 to cut out folding box sections rotationally from sheets. For this, two roller pairs are used, that consist of a separator roller and a counter roller. With the help of the first roller pair, first interior cutouts are punched out from the flat material blanks. During the transport of the sheets from the first roller pair to the second roller pair, the waste of the interior cutouts is suctioned out with the help of a suctioning device. Then using the second roller pair, the exterior contours of the flat material blanks are cut out. With the help of a suctioning and removal cylinder, as well as a paring sheet, the cut-out flat material blanks are finally separated from the residual grid of the sheets.
The known device for rotational cutting out of flat material blanks from sheets also has the disadvantage of relatively large device expense. It requires altogether five rollers for cutting out and separating the sections out of or from the sheets.
It therefore is the task of the present invention to produce a device and a procedure for cutting out or stamping out of flat material blanks from flat material sheets, that or which is linked with a minimally small device expense, and simultaneously makes possible easy disposal of the incident wastes.
This problem is solved via a device with the features of claim 1 and a procedure with the features of claim 9. Further embodiments of the present invention derive from the subordinate claims.
According to the invention a device is proposed for cutting out of flat material blanks from flat material sheets, which has a cutting roller and a counter roller working together with it, between which a roller gap is found, into which the flat material can be inserted for cutting out of flat material blanks, whereby a residual material is produced, and in which both the cutting roller and also the counter roller are each configured as suction rollers with a covering surface that has a multiplicity of suction air openings, whereby the suction air impingement of the cutting and the counter roller is done in such a way or controllable, so that directly after the cutting out, the flat material blanks can be further transported on the covering surface of the cutting or counter roller, and the residual material on the covering of the counter or cutting rollers, i.e. on the corresponding other roller. In accordance with the present invention, residual material can mean either only the residual grid of the flat material sheet, or—if in and/or between the
flat material blanks, interior cuts are provided—the residual grid and additionally the waste scraps of the interior cutouts.
The advantage of the invention is that with a single roller pair, all exterior and interior contours of the flat material blanks are cut out and simultaneously the flat material blanks are separated from the residual material, especially the residual grid. The device expense in comparison to the state of the art is correspondingly low. Further transport of the flat material sheets for the purpose of further production steps after leaving the roller gap is no longer required, since only the residual material is delivered for waste disposal. A flat material sheet bearing the sections no longer exists according to the invention-specific cutting-out procedure.
Along the contact line between the cutting roller and the counter roller, both the cutting out and the stamping out process takes place, as well as the assumption of the flat material blanks via the one roller along with the assumption of the residual material by the other roller. A selection can be made as desired within the framework of the present invention as to which of the two rollers undertakes to cut the flat material blank and which of the two rollers assumes the residual material. It is essential to the invention that after the cutting out of the flat material blanks, no joint transport takes place of the sections and of the residual material any more. Thereby according to the invention a counter cutting strip maintained separately in the machine is dispensed with. Instead of that, this, according to the invention, is situated in the covering surface of the counter roller.
Suction air openings as well as suction air channels in cutting or transport rollers for the transport of flat material blanks are known per se to the specialist. Within the framework of the present invention, to have suction air impinge on the areas of the covering surface of the cutting roller or the covering surface of the counter roller adapted to the geometry of the flat material blanks or of the residual material, suction channels regulated by suction air can be provided in the rollers, whose suction impingement can be regulated with the help of suitable control valves. Conceivable as an alternative is to masking-tape off those
suction air openings of the cutting roller or of the counter roller, on which, due to the geometry of the flat material blanks or of the residual material, no suction action is desired, with a tape ribbon or the like. As an additional alternative, suction air openings of the cutting roller or of the counter roller on which, due to the geometry of the flat material blanks or of the residual material no suction action is desired, are covered by foil sheets bearing cutting tools, that are mounted detachably on the covering surfaces of the cutting or counter rollers.
In connection with the application of control valves for suction air impingement of the suction channels, according to the invention it is advantageous that for each, or on each, of the two rollers, only a single control valve is required. This advantage derives from joint further transport of the flat material blanks and of the residual material on the covering surface not taking place on one and the same roller. If joint further transport in the sense previously mentioned occurs, then, to cause the desired separation of the flat material blanks from the residual material, it would be required to impinge the suction air openings assigned to the particular flat material blank on the one side and the suction air openings assigned to the residual material on the other side in the circumferential direction of the roller over variously long angular and transport sections. The latter in turn would make it necessary to place two different control valves on the roller, which complicates the suction air system and can be undesirable for space reasons.
Instead of that, the present invention makes it possible, especially in the area of the bearing for each of the two rollers, to save space by providing only a single control valve per roller. For this, the control valve of the cutting roller exclusively regulates its suction air impingement for holding, transporting and releasing the flat material blanks, while the control valve for the counter roller exclusively controls its suction air impingement for holding, transporting and releasing of the residual materials, or vice versa.
It is especially advantageous if the cutting roller is formed as a combined cutting and stamping roller for cutting out of the flat material blanks and simultaneous generation of impressions and/or preliminary breakthroughs in the flat material blanks. The impressions to be generated may on the one hand be logo or text impressions or on the other hand imprinted preliminary breakthrough lines. The latter are material weakenings in the form of channelings in the flat material blank, along which later folds are made as part of manufacturing folding boxes from the flat material blanks. If the cutting roller is formed as a combined cutting and stamping roller, then in advantageous fashion a separate stamping station is dispensed with in the manufacturing machine and the invention-specific device assumes the functions of cutting out, stamping and separating the flat material blanks from the residual material (effective separation).
The cutting roller and counter roller are pressed against each other via suitable devices, to generate the required cutting and/or stamping force in the roller gap. The line of action of the corresponding pressure can thereby run through the turning center of the cutting and counter rollers. According to the invention, the cutting and counter rollers can be fulcrumed and guided with play in the direction standing perpendicular to the previously-mentioned line of action. In this case it is advantageous not to place the two rollers so that the previously-mentioned line of action runs exactly through both turning centers of the rollers. Rather, the rollers can be placed so that their turning centers lie displaced to each other in the direction standing perpendicular on the line of action. Thereby the two rollers always press in a stable equilibrium position. With a placement with a line of action running precisely through both turning centers, an unsteady equilibrium would be produced, which during operation of the invention-specific device would lead to an oscillation or clattering of the rollers relative to each other and can thus cause poor or unusable cutting or stamping results.
The transport of flat material sheets in the roller gap between cutting roller and counter roller can occur either only with the help of a separate transport device
or additionally with the help of the cutting or counter roller itself. For this the rollers are arranged offset to each other so that one of the two rollers with its covering surface impinged on by suction air grasps the flat material sheet on its front end and transports it on into the roller gap. According to the need, additional guidance devices can be provided which ensure that the flat material sheet, in adjoining the covering surface of one of the two rollers, is pressed and transported to the roller gap.
According to the invention, in addition a procedure is suggested for the cutting out of flat material blanks from flat material sheets, in which flat material sheets are inserted for cutting out flat material blanks into a roller gap between a cutting roller and a counter roller working together with it, and a residual material is produced, and in which, immediately after the cutting out of the flat material blanks, these are held via suction air on the covering surface of the cutting or counter roller, as well as being transported forward on it, while the residual material, via suction air, is held on the covering surface of the counter or cutting roller as well as being transported forward on it, so that immediately after the cutting out, a separation of the flat material blanks from the residual material occurs.
Multiple embodiment forms of the present invention are described in greater detail in the following as examples using the appended figures. Shown are:
In all shown embodiment forms, cutting roller 2 is embodied as a combined cutting and stamping roller. For simplicity it is nonetheless designated as a cutting roller in what follows. As is perceived in the section depiction as per
Cutting roller 2 and counter roller 3 can be embodied as solid rollers, so that the cutting knife 10 and the counter cutting strip 12 or the punches 11 and the matrices 13 are placed on them as a single piece. However, the alternative is advantageous, to embody the cutting knife 10 and the punches 11 or the counter cutting strip 12 and the matrices 13 on foil sheets, that can be detachably secured to the covering surfaces 6 or 7 of cutting roller 2 or counter roller 3. Thus cutting roller 2 is distinguished in that it has the active cutting or stamping tools, while counter roller 3 is equipped with the passive cutting or stamping tools. Naturally in all the described embodiment forms, cutting roller 2 can be embodied purely as a cutting roller, so that it bears exclusively the active cutting tools, while then the counter roller 3 bears exclusively the passive cutting tools.
In
A flat material sheet B of the type shown in
The contour K cut out of flat material blanks Z is depicted in
invention, flat material blanks Z can be manufactured for any other purposes, especially packaging purposes. The preliminary breakthrough lines V, along which the medication boxes are folded during later manufacturing, and which thus form the later edges of the medication box, are depicted in
As is perceived in
After leaving the roller gap, the residual grid R as well as the interior cutouts I are held by means of suction air on the covering surface 7 of counter roller 3 and brought to a waste disposal location. Preferably in
The suction air impingement of suction air openings 8 in cutting roller 2 occurs in such a way that only those suction air openings 8 that lie within the contours K of the flat material blanks Z display a suction action. Thus, the suction air impingement of suction air openings 9 of counter roller 3 occurs in such a way that exclusively those suction air openings 9 display a suction action, that lie outside the contour K of flat material blanks Z and consequently with which they affect through the suction air drawn through them the residual grid R and the interior cutouts I.
As shown schematically in
An offset ΔH according to
As is perceived, first the covering surface 7 of counter roller 3, impinged on by suction air, takes flat material sheets B from the transport device 18. Adhering to the covering surface 7, the flat material sheets B are then fed to the roller gap between cutting roller 2 and counter roller 3. There, as with the embodiment form as per
Thus in
horizontal. Thus cutting roller 2 and counter roller 3 also here press toward a mechanically stable equilibrium position.
As is perceived, the flat material sheets B fed by a transport device 5, preferably a suction belt transport device, are first accepted by a covering surface 6 of cutting roller 3 impinged on by suction air, before they are transported on to the roller gap. Especially advantageous in this embodiment form is that the flat material blanks Z are not forced to alter their curvature orientation after leaving the roller gap. Even before reaching the roller gap, flat material sheet B assumes the curvature orientation of covering surface 6 of cutting roller 2, so that the cut-out flat material blanks Z can maintain this curvature orientation already assumed beforehand, since on the covering surface 6 they are transported on to transport roller 19. Preferably transport device 5 extends to the area vertically beneath the turning center Ms of cutting roller 2, so that there the flat material sheets B can be accepted tangentially from the covering surface 6 impinged on by suction air.
In the embodiment form shown in
The surface distribution of suction air impingement on covering surfaces 6 and 7 of cutting roller 2 or counter roller 3 is always guided according to the geometry of flat material blanks 7 or the geometry of the residual material. Therefore, during transport to
the roller gap, the flat material sheets B in the embodiment forms according to
Number | Date | Country | Kind |
---|---|---|---|
10 2006 013 397.8 | Mar 2006 | DE | national |