Claims
- 1. A rotary drum assembly for depositing particulate matter on a substrate, said assembly comprising:
a rotatable drum with a substantially hollow internal portion and an axis of rotation along its length; a matrix of repeating patterns formed on an outer surface of said rotatable drum, each of said patterns defined by a plurality of apertures, each of said plurality of apertures connected to at least one bore so as to be in fluid communication with said substantially hollow internal portion; and a particulate dislodging device disposed within said substantially hollow internal portion and arranged to force said particulate matter held in said plurality of apertures therefrom upon passage of said particulate matter adjacent said particulate dislodging device.
- 2. A rotary drum assembly according to claim 1, further comprising a main drive coupled to said rotatable drum to enable rotation thereby.
- 3. A rotary drum assembly according to claim 2, further comprising a clutch coupled to said rotatable drum and said main drive to permit said rotatable drum to rotationally decouple from said main drive.
- 4. A rotary drum assembly according to claim 3, wherein said clutch is a single rotation clutch.
- 5. A rotary drum assembly according to claim 1, wherein said drum includes a quick-release coupling to facilitate ease of drum interchangeability.
- 6. A rotary drum assembly according to claim 1, wherein said plurality of apertures are dimpled.
- 7. A rotary drum assembly according to claim 1, wherein said particulate dislodging device comprises a positive fluid pressure device.
- 8. A rotary drum assembly according to claim 7, further comprising a stationary mandrel disposed substantially within said substantially hollow internal portion of said rotatable drum, said stationary mandrel to establish:
vacuum communication between said substantially hollow internal portion and a vacuum source; and positive fluid pressure communication between said positive fluid pressure device and a positive fluid pressure source.
- 9. A rotary drum assembly according to claim 8, wherein said mandrel includes a plurality of annular chambers, a first of said chambers arranged to establish said vacuum communication, and a second of said chambers arranged to establish said positive fluid pressure communication such that upon operation of said vacuum source, said particulate matter is drawn into operative contact with said plurality of apertures until such time as said rotary drum rotates said apertures holding said particulate matter into operative contact with said positive fluid pressure device, whereupon said particulate matter is dislodged from said plurality of apertures by said positive fluid pressure device.
- 10. A rotary drum seeder system for placing a plurality of seeds on the surface of foodstuffs, said seeder comprising:
a primary support structure; a controller connected to said primary support structure, said controller to coordinate the operation of various components within said rotary drum seeder system; a seed hopper connected to said primary support structure, said seed hopper for holding a quantity of seeds; a gate disposed between said seed hopper and a hopper discharge, said gate to control the flow of said seeds from said seed hopper to said hopper discharge; a rotary drum assembly in seed communication with said hopper discharge, said assembly comprising:
a rotatable drum with a substantially hollow internal portion and an axis of rotation along its length, said substantially hollow internal portion operatively responsive to and in fluid communication with a vacuum source; a matrix of repeating patterns formed on an outer surface of said rotatable drum, each of said patterns defined by a plurality of apertures, each of said plurality of apertures connected to at least one bore so as to be in vacuum communication with said substantially hollow internal portion to promote temporary adhesion of said seeds; and a seed dislodging device operatively responsive to and in fluid communication with a pressurized fluid source, said seed dislodging device disposed within said substantially hollow internal portion to force said seeds from said rotary drum upon passage of said seeds adjacent said seed dislodging device; and a main drive coupled to said rotatable drum, thereby providing rotational capability thereto.
- 11. A rotary drum seeder according to claim 10, further comprising a clutch coupled to said rotatable drum and said main drive to permit said rotatable drum to rotationally decouple from said main drive.
- 12. A rotary drum assembly according to claim 11, wherein said clutch is a single rotation clutch.
- 13. A rotary drum seeder according to claim 10, further comprising an air knife disposed between said hopper discharge and said rotary drum assembly.
- 14. A rotary drum seeder according to claim 10, wherein said seed dislodging device is a pressure shoe disposed within said rotatable drum.
- 15. A rotary drum seeder according to claim 14, wherein said pressure shoe is arranged such that, upon operation of said vacuum source, said seeds are drawn into operative contact with said plurality of apertures until such time as said rotary drum rotates said seeds to be in operative contact with said pressure shoe, whereupon said positive fluid pressure fluid resident in said pressure shoe overcomes said adhesion of said seeds by said vacuum source to dislodge said seeds from said plurality of apertures.
- 16. A rotary drum seeder according to claim 10, further comprising wheels mounted to said primary support structure to enhance its portability.
- 17. A rotary drum seeder according to claim 10, wherein said rotary drum includes a quick-release coupling to facilitate ease of drum interchangeability.
- 18. A rotary drum seeder according to claim 10, further comprising a rotary drum height adjuster operatively responsive to said controller.
- 19. A rotary drum seeder according to claim 10, wherein said controller includes a control panel.
- 20. A rotary drum seeder according to claim 10, further comprising:
a stationary mandrel disposed substantially within said substantially hollow internal portion of said rotatable drum, said mandrel including:
a vacuum port to establish fluid communication between said vacuum source and said substantially hollow internal portion of said rotatable drum; and a pressure port to establish fluid communication between said pressurized fluid source and said seed dislodging device.
- 21. A rotary drum seeder according to claim 19, wherein said mandrel includes coaxial annular chambers for said vacuum port and said pressure port.
- 22. A rotary drum seeder according to claim 10, wherein said apertures are dimpled.
- 23. A rotary drum seeder according to claim 10, wherein said rotary drum assembly is synchronously responsive to an article conveying apparatus such that upon detection of the approach of an article to be seeded disposed on said article-conveying apparatus, said rotatable drum rotates.
- 24. A method of depositing seeds on the surface of a plurality of food substrates, comprising the steps of:
placing seeds in a seed hopper, where said seed hopper is in seed-dispensing communication with a rotary drum; adjusting a gate to permit seeds to flow from said seed hopper and into operative contact with a surface of said rotary drum; establishing vacuum communication between said rotary drum and a vacuum source; establishing pressure communication between a seed dislodging device disposed within said rotary drum and a high pressure source; establishing operative connection between a main drive and said rotary drum; activating said main drive, said vacuum source and said high pressure source; detecting the presence of a transporting pan containing said plurality of food substrates with a signal-sending sensor; rotating said rotary drum with said main drive in response to a signal received from said signal-sending sensor, said rotation of said rotary drum timed to match the speed of said transporting pan; creating a vacuum within said rotary drum such that a plurality of patterns, each of which comprise a plurality of apertures, establishes vacuum communication between said vacuum and said seeds, thereby causing said seeds to adhere to portions of said surface of said rotary drum adjacent said plurality of apertures; removing excess seeds from said surface; aligning said transporting pan with said seed dislodging device; dislodging said seeds from said apertures with said seed dislodging device; and depositing said seeds onto said food substrate disposed within said transporting pan.
- 25. A method according to claim 24, wherein a conveyor is used to transport said transporting pan.
- 26. A method according to claim 24, wherein said apertures in said surface of said rotary drum include a plurality of dimpled cavities.
- 27. A method according to claim 24, wherein an air knife is used to remove said excess seeds.
- 28. A method according to claim 24, comprising the additional step of returning said excess seeds such that they remain in said seed-dispensing communication with said rotary drum.
- 29. A method according to claim 24, wherein said seed dislodging device is a pressure shoe that effects separation of said seeds from said plurality of apertures by overcoming said vacuum with pressurized fluid forced through said plurality of apertures.
- 30. A method according to claim 24, further comprising the step of stopping said rotary drum after each complete revolution such that it can await the passage of another said transporting pan.
- 31. A method according to claim 24, further comprising the step of coating said food substrate with an adhesion-enhancing substance prior to said depositing of said seeds onto said food substrate.
- 32. A method according to claim 31, wherein said adhesion-enhancing substance is water.
Parent Case Info
[0001] This application claims the benefit of U.S. Provisional Application No. 60/194,756 filed Apr. 5, 2000.
Provisional Applications (1)
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Number |
Date |
Country |
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60194756 |
Apr 2000 |
US |