Information
-
Patent Grant
-
6310535
-
Patent Number
6,310,535
-
Date Filed
Tuesday, February 27, 200123 years ago
-
Date Issued
Tuesday, October 30, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Brinks Hofer Gilson & Lione
-
CPC
-
US Classifications
Field of Search
US
- 338 162
- 338 190
- 200 11 R
- 200 11 G
-
International Classifications
-
Abstract
In a click structure of a rotary electric part according to the present invention, a click member and a biasing member are formed as separate members, so the resilience of the biasing member is not affected by the heat generated during molding; besides, the spring span of the biasing member can be made long, thus ensuring a satisfactory resilience over a long period. The rotary electric part. Long-term durability, good click feeling and reduced noise are also characteristic features of the rotary electric part of the invention.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a rotary electric part with click for use in a vehicular air conditioner for example.
2. Description of the Prior Art
The structure of a conventional rotary electric part with click will now be described with reference to
FIGS. 32 and 33
. A rotary electric part
21
has a rotary shaft
22
with a knob (not shown) attached to one end thereof and which causes the rotary electric part
21
to rotate, a metallic bearing
23
which supports the rotary shaft
22
rotatably, and a click mechanism
24
disposed within the bearing
23
to impart a click feeling to the rotary shaft
22
.
The click mechanism
24
is formed in a generally disc shape and is made up of a rotary disc
25
which is rotatable together with the rotary shaft
22
, a click member
26
which engages an outer circumference portion of the rotary disc
25
, and a metallic spring plate
27
supported at both ends thereof by the bearing
23
and which imparts an elastic force to the click member
26
, the elastic force acting toward the rotary disc
25
.
On the outer circumference portion of the rotary disc
25
are formed a plurality of concaves and convexes
25
a
continuously at predetermined spaced positions, and on one side of the rotary disc
25
are formed a plurality of patterns
25
b
which are arranged in synchronism with the concaves and convexes
25
a.
The click member
26
is integrally formed centrally of the spring plate
27
by outsert molding of a synthetic resin and has a semi-cylindrical portion
26
a
which comes into abutment with the concaves and convexes
25
a
formed on the outer circumference portion of the rotary disc
25
.
Both end portions
27
a
and
27
b
of the spring plate
27
come into abutment against shoulder portions
23
b
of a recess
23
a
formed in the bearing
23
to urge the click member
26
elastically in a direction in which the click member is put in pressure contact with the outer circumference portion of the rotary disc
25
. The click member
26
is positioned within a concave portion
23
c
formed in the bearing
23
and is adapted to move while being guided by a pair of side walls of the concave portion
23
c.
In the rotary electric part
21
having such a construction, when an operator operates the rotary shaft
22
for rotation, the rotary disc
25
rotates integrally with the rotary shaft and the semi-cylindrical portion
26
a
of the click member
26
slides on the outer circumference portion of the rotary disc
25
.
At this time, since the click member
26
is urged elastically by the spring plate
27
in a direction in which it comes into pressure contact with the outer circumference portion of the rotary disc
25
, the operating force required for rotation of the rotary shaft
22
varies as the semicylindrical portion
26
a
engages and disengages from the concaves and convexes
25
a
successively, whereby the operator comes to have a click feeling through the rotary shaft
22
.
While the click member
26
moves following the concaves and convexes
25
a
, the spring plate
27
repeats deflection, so that both end portions
27
a
and
27
b
of the spring plate slide on the shoulder portions
23
b
of the metallic bearing
23
and induce a vibrational shock between them and the shoulder portions, generating a loud noise.
With rotation of the rotary disc
25
, the patterns
25
b
come into sliding contact with fixed contact pieces (not shown) to effect change-over of contacts.
In the conventional rotary electric part, since the click member
26
and the spring plate
27
are formed integrally by a forming work, the resilience of the spring plate
27
may be impaired due to heat generated during the formation or the length of the click member
26
obstructs taking a long spring span of the spring plate
27
.
Moreover, since the click member
26
is guided by only a pair of side walls of the concave portion
23
c
, the click member
26
wobbles largely in the rotational direction of the rotary disc
25
at the time of engagement with and disengagement from the concaves and convexes
25
a
, thus resulting in that the click feeling becomes worse.
Further, since both end portions
27
a
and
27
b
of the spring plate
27
with the click members
26
secured thereto for engagement with and disengagement from the concaves and convexes
25
a
come into abutment against the shoulder portions
23
b
of the metallic bearing
23
, the spring plate
27
repeats deflection while the click member
26
moves following the concaves and convexes
25
a
. Consequently, both end portions
27
a
and
27
b
of the spring plate
27
slide on the shoulder portions
23
b
of the metallic bearing
23
and induce a vibrational shock between them and the shoulder portions
23
b
, producing a loud noise.
SUMMARY OF THE INVENTION
Accordingly, it is an object of the present invention to provide a rotary electric part capable of withstanding a long-term use without impairment in the resilience of a biasing member used, affording a good click feeling, and reduced in noise.
According to the first means adopted by the invention for solving the above-mentioned problems there is provided a rotary electric part comprising a rotary member having a plurality of concaves and convexes, a click member for engagement with and disengagement from the concaves and convexes, a biasing member for urging the click member elastically in a direction in which the click member comes into pressure contact with the concaves and convexes, and a holding member for holding the biasing member, the click member coming into engagement with and disengagement from the concaves and convexes with rotation of the rotary member and creating a click feeling, wherein the click member and the biasing member are formed as separate members, the click member has a body for engagement with and disengagement from the concaves and convexes and also has a convex portion which is integral with the body in a direction perpendicular to a moving direction of the body, the body of the click member is guided by side walls of a concave portion formed in the holding member, and the convex portion is guided by a concave groove.
According to the second means for solution adopted by the invention there is provided, in combination with the first means, a rotary electric part wherein the convex portion of the click member is formed at a rear portion of the body on the side opposite to a front portion of the body which comes into engagement with and disengagement from the concaves and convexes.
According to the third means for solution adopted by the invention there is provided, in combination with the second means, a rotary electric part wherein the convex portion of the click member is formed so as to project at least partially from an end of the rear portion of the body.
According to the fourth means for solution adopted by the invention there is provided, in combination with the first means, a rotary electric part wherein the front portion of the body of the click member is formed to have a width larger than the width of the rear portion of the body and is guided by the side walls of the concave portion, and an end of the rear portion smaller in width is urged by the biasing member.
According to the fifth means for solution adopted by the invention there is provided, in combination with the fourth means, a rotary electric part wherein an end of the front portion of the body in the click member is formed as an arcuate surface having a radius larger than that of the rear portion of the body, while an end of the rear portion is formed as an arcuate surface having a radius smaller than that of the front portion.
According to the sixth means for solution adopted by the invention there is provided, in combination with the first means, a rotary electric part wherein the click member and the holding member are formed of synthetic resin.
According to the seventh means for solution adopted by the invention there is provided, in combination with the first means, a rotary electric part wherein the biasing member is formed by a metallic plate spring.
According to the eighth means for solution adopted by the invention there is provided, in combination with the first means, a rotary electric part wherein the concaves and convexes are formed on an outer circumference portion of the rotary member, the holding member is constituted by a housing, and the click member is held grippingly between the housing and the rotary member.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a plan view of a click structure of a rotary electric part embodying the present invention;
FIG. 2
is a side view thereof;
FIG. 3
is a bottom view thereof;
FIG. 4
is a sectional view taken on line
4
—
4
in
FIG. 1
;
FIG. 5
is a sectional view taken on line
5
—
5
in
FIG. 1
;
FIG. 6
is a sectional view taken on line
6
—
6
in
FIG. 5
;
FIG. 7
is an explanatory diagram illustrating the operation of the click structure;
FIG. 8
is a sectional view taken on line
8
—
8
in
FIG. 7
;
FIG. 9
is an exploded perspective view of the click structure;
FIG. 10
is a plan view of a case used in the click structure;
FIG. 11
is a bottom view of the case;
FIG. 12
is a sectional view taken on line
12
—
12
in
FIG. 10
;
FIG. 13
is a plan view of a shaft member used in the click structure;
FIG. 14
is a front view of the shaft member;
FIG. 15
is a bottom view of the shaft member;
FIG. 16
is a sectional view taken on line
16
—
16
in
FIG. 13
;
FIG. 17
is a plan view of a rotor used in the click structure;
FIG. 18
is a front view of the rotor;
FIG. 19
is a bottom view of the rotor;
FIG. 20
is a sectional view taken on line
20
—
20
in
FIG. 17
;
FIG. 21
is a plan view of an insulating substrate used in the click structure;
FIG. 22
is a front view of the insulating substrate;
FIG. 23
is a plan view of a housing used in the click structure;
FIG. 24
is a bottom view of the housing;
FIG. 25
is a side view of the housing;
FIG. 26
is a sectional view taken on line
26
—
26
in
FIG. 24
;
FIG. 27
is a plan view of a click member used in the click structure;
FIG. 28
is a side view of the click member;
FIG. 29
is a front view of a mounting plate used in the click structure;
FIG. 30
is a bottom view of the mounting plate;
FIG. 31
is a sectional view taken on line
31
—
31
in
FIG. 30
;
FIG. 32
is a rear view of a click structure of a conventional rotary electric part; and
FIG. 33
is a perspective view of a spring plate and an engaging member both used in the conventional click structure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The construction of the rotary electric part embodying the present invention will now be described with reference to
FIGS. 1
to
31
. As shown particularly in FIG.
9
and
FIGS. 10
to
12
, a case
1
, which is formed by molding a synthetic resin, comprises a flat plate-like wall portion
1
a
formed in a generally horseshoe shape by both an arcuate portion and a generally rectangular portion, a side wall
1
b
erected upright from an outer periphery of the wall portion
1
a
exclusive of a part thereof, a cylindrical support portion
1
d
formed along an inner periphery of the wall portion
1
a
and having a through hole
1
c
, a plurality of snap leg portions le formed on a free end side of the support portion
1
d
and with retaining pawls positioned on the through hole
1
c
side, and ribs
1
f
formed by a combination of arcuate ribs and radial ribs on the wall portion
1
a
located between the side wall
1
b
and the support portion
1
d.
The case
1
has a receptacle portion
1
g
formed in a generally rectangular space of the wall portion
1
a
, a plurality of projections
1
h
formed on the wall portion
1
a
positioned in the receptacle portion
1
g
, and a positioning convex portion
1
j
formed on the exterior of the wall portion
1
a
. In the case
1
, the portions surrounded with the ribs
1
f
(hatching portions in the figure) are formed thin. By forming such thin-walled portions, not only the material cost is reduced, but also sink after formation is diminished to improve the dimensional accuracy.
As shown particularly in FIG.
9
and
FIGS. 13
to
16
, a shaft member
2
, which is formed by molding a synthetic resin, has a cylindrical shoulder portion
2
a
formed at an axially intermediate position of an outer periphery of the shaft member and extending radially, a plurality (three or more) of first snap leg portions
2
b
formed on one axial end side with the shoulder portion
2
a
as a boundary and having retaining pawls positioned outside, a plurality of second snap leg portions
2
c
formed on the axially opposite side with the shoulder portion
2
a
as a boundary at positions different from the first snap leg portions
2
b
, the second snap leg portions
2
c
having retaining pawls positioned outside, and stepped portions
2
g
formed at one end of the shaft member
2
.
The cylindrical support portion
1
d
of the case
1
is inserted into the cylindrical interior of the shaft member
2
, which shaft member is rotatable with a support portion
1
d
as a shaft.
In this case, the axially extending first snap leg portions
2
b
are opposed in proximity to an outer peripheral surface of the support portion
1
d.
A rotary member
3
comprises a rotor
4
formed by molding a synthetic resin and an insulating substrate
5
combined with the rotor
4
.
The rotor
4
and the insulating substrate
5
may be formed integrally by molding a synthetic resin.
As shown in FIG.
9
and
FIGS. 17
to
20
, the rotor
4
comprises a cylindrical portion
4
a
, a flange portion
4
b
formed at an axially intermediate position of an outer periphery of the cylindrical portion
4
a
and extending radially, a fan-shaped stopper portion
4
c
further projecting from the flange portion
4
b
, a concave-convex portion
4
d
comprising plural concaves and convexes and formed on an outer circumference of the cylindrical portion
4
a
of a larger diameter located on one side with the flange portion
4
b
as a boundary, a plurality of slots
4
e
formed axially in the cylindrical portion
4
a
of a smaller diameter located on the opposite side with the flange portion
4
b
as a boundary, a protrusion
4
f
formed at a position where the flange portion
4
b
and the stopper portion
4
c
overlap each other, and arcuate stepped portions
4
g
formed on both sides of the slots
4
e
in the interior of the cylindrical portion.
As shown particularly in
FIG. 9
, the insulating substrate
5
is formed in the shape of a ring and has a large central hole
5
a
and a small hole
5
b
formed in an outer periphery of the substrate. On one side of the insulating substrate
5
is formed a conductive pattern
6
which is, for example, a code pattern of a conductor.
The cylindrical portion
4
a
of a smaller diameter located on the opposite side of the rotor
4
is inserted through the hole
5
a
of the insulating substrate
5
and the protrusion
4
f
is fitted in the hole
5
b
. In this state, on the side free of the conductive pattern
6
the insulating substrate
5
is superimposed on one sides of the flange portion
4
b
and the stopper portion
4
c.
At this time, the concave-convex portion of the rotor
4
is positioned inside the contour of the insulating substrate
5
.
In this way the insulating substrate
5
is superimposed on the flange portion
4
b
, the cylindrical portion
4
a
is inserted through the hole
5
a
, the protrusion
4
f
is inserted through the hole
5
b
, and thus the rotor
4
and the insulating substrate
5
are established their position in the plate surface direction. After the rotary member
3
is thus assembled, the shaft member
2
is inserted into the cylindrical portion
4
a
of the rotor
4
, the first snap leg portions
2
b
pass through the slots
4
e
and are engaged with the insulating substrate
5
(snap-fastened to the substrate on the side where the conductive pattern
6
is formed), and the rotary member
3
is combined with the shaft member
2
and can rotate together with the shaft member.
At this time, the stepped portions
2
g
of the shaft member
2
come into abutment against the stepped portions
4
g
of the rotor
4
and the rotary member
3
is held grippingly by both the stepped portions
2
g
and the first snap leg portions
2
b.
With the shaft member
2
mounted to the case
1
, the insulating substrate
5
, on its side where the conductive pattern
6
is formed, is in close proximity to the ribs
1
f.
As is seen from
FIG. 4
or
FIG. 5
, the snap leg portions
2
b
are formed at a rather lower position so as to form a slight clearance between them and the support portion
1
d.
Since the clearance is a slight clearance, even if the snap leg portions
2
b
are deflected inwards, they come into abutment against the support portion
1
d
and are thereby prevented from being disengaged from the insulating substrate
5
.
A rectangular insulating substrate
7
is formed by molding a synthetic resin and, as shown particularly in
FIGS. 9
,
21
, and
22
, it has a plurality of holes
7
a
. In the insulating substrate
7
are embedded a plurality of contact pieces
8
having contact portions
8
a
and terminal portions
8
b
and each constituted by a metallic sheet.
As shown particularly in
FIG. 4
, with the projections
1
h
of the case
1
inserted into the holes
7
a
, the insulating substrate
7
is received in the receptacle portion
1
g
of the case
1
and upper ends of the projections
1
h
are heat-caulked, whereby the substrate
7
is secured to the case
1
.
When the insulating substrate
7
is thus secured to the case
1
, the contact portions
8
a
contact the conductive pattern
6
and the terminal portions
8
b
are projected to the exterior from the case
1
. As the insulating substrate
5
rotates with rotation of the shaft member
2
, the conductive pattern
6
comes into and out of contact with plural contact pieces
8
to generate pulses.
The conductive pattern
6
may be formed on the case
1
side and the contact pieces
8
may be provided on the rotary member
3
side.
In this way there is formed a rotary electric part. Although the rotary electric part of this embodiment is shown as an encoder, it may be a variable resistor for example.
As shown particularly in FIG.
9
and
FIGS. 23
to
26
, a housing
9
formed by molding a synthetic resin and constituting a holding member is substantially the same in shape as the case
1
. The housing
9
has an arcuate flat plate-like wall portion
9
a
, a generally rectangular wall portion
9
b
stepped from the wall portion
9
a
, a ring-like inner wall
9
d
erected along an inner periphery of the arcuate wall portion
9
a
and having a through hole
9
c
, and an outer wall
9
e
erected on outer peripheries of the arcuate wall portion
9
a
and the rectangular wall portion
9
b.
The housing
9
is further provided with a receptacle portion
9
f
formed by being surrounded with the inner and outer walls
9
d
,
9
e
in the position of the rectangular wall portion
9
b
, a recess
9
h
positioned within the receptacle portion
9
f
and having relatively wide side walls
9
g
, the recess
9
h
being formed by cutting off a portion of the concave inner wall
9
d
and by a pair of projections
9
m
which are formed at spaced positions and which constitute a stopper portion, an elongated concave groove
9
j
formed in the rectangular wall portion
9
b
on a line connecting the center of the through hole
9
c
with a middle part of the recess
9
h
, and a chevron-shaped shoulder portion
9
k
formed within the receptacle portion
9
f
and with the groove
9
j
being present at the top of the shoulder portion.
The cylindrical portion of the shaft member
2
is inserted into the central through hole
9
c
of the housing
9
and the shaft member
2
is rotatable with respect to the housing
9
.
The following description is now provided about how to assemble the housing
9
, the rotor
4
as the rotary member
3
and the insulating substrate
5
relative to the shaft member
2
. First, the shaft portion of the shaft member
2
on the side where the first snap leg portions
2
b
are present is inserted into the through hole
9
c
of the housing
9
and the housing is secured to the said shaft portion.
Next, the insulating substrate
5
is superimposed on the flange portion
4
b
of the rotor
4
to constitute the rotary member
3
as a combination of the rotor and the insulating substrate. The shaft portion of the shaft member
2
on the first snap leg portions
2
b
side is then inserted into the cylindrical portion
4
a
of the rotor
4
as a constituent of the rotary member
3
.
Further, the first snap leg portions
2
b
of the shaft member
2
pass through the slots
4
e
and are engaged with the insulating substrate
5
(snap-fastened to the side where the conductive pattern
6
is formed). The stepped portions
2
g
of the shaft member
2
come into abutment against the stepped portions
4
g
of the rotor
4
and the rotary member
3
is held grippingly by both stepped portions
2
g
and first snap leg portions
2
b.
At this time, the housing
9
covers one side of the rotary member
3
and one end of the housing strikes against and is retained by the shoulder portion
2
a
of the shaft member
2
, whereby the housing
9
is prevented from coming off the shaft member
2
. In this way the housing
9
, rotor
4
and insulating substrate
5
are mounted and assembled onto the shaft member
2
.
In this assembled state, the flange portion
4
b
and the fan-shaped stopper portion
4
c
of the rotor
4
are lapped on the inner surface of the wall portion
9
a
of the housing
9
.
As the rotor is rotated by the shaft member
2
relative to the housing
9
which is in a fixed state, a fan-shaped end of the stopper portion
4
c
strikes against an end
9
n
of a projection
9
m
to stop the rotation of the rotor
4
and of the shaft member
2
.
The shaft member
2
with the housing
9
, rotor
4
and insulating substrate
5
mounted thereon is fitted on the support portion
1
d
of the case
1
so that the external forms of the arcuate and rectangular wall portions
9
a
,
9
b
of the housing
9
are in conformity with the external forms of the arcuate and rectangular portions of the case
1
.
As shown particularly in
FIGS. 27 and 28
, a click member
10
, which is formed by molding a synthetic resin, comprises a body
10
a
and a convex portion
10
b
formed upright from the body portion
10
a.
In the body
10
a
, an end of a front portion
10
c
is formed as an arcuate surface
10
e
having a radius larger than that of a rear portion
10
d
, and an end of the rear portion
10
d
is formed as an arcuate surface
10
f
having a radius smaller than that of the front portion
10
c
. The front portion
10
c
is wider than the rear portion
10
d.
On the rear portion
10
d
side the convex portion
10
b
is projected upright from one side of the body
10
a
so as to partially protrude (overhang) from the end of the rear portion
10
d.
The click member
10
thus constructed is disposed within the receptacle portion
9
f
of the housing
9
so that the front portion
10
c
is positioned within the recess
9
h
and both sides thereof are supported by the side walls
9
g
. Further, the convex portion
10
is fitted in the groove
9
j
. The click member
10
, which is mounted in such a state, is movable radially while being guided by both side walls
9
g
and groove
9
j.
A biasing member
11
is formed separately from the click member
10
, using a spring member such as a metallic plate spring or piano wire. As shown particularly in
FIG. 6
, the biasing member
11
is disposed in the receptacle portion
9
f
of the housing
9
, and with its both end portions abutted against the shoulder portion
9
k
, a central part of the biasing member is in abutment against the arcuate surface
10
f
located at an end of the rear side
10
d
of the click member
10
, urging the click member toward the center of the through hole
9
c.
The front portion
10
c
of the click member
10
attached movably to the housing
9
is brought into elastic pressure contact with the concave-convex portion
4
d
of the rotor
4
by means of the biasing member
11
, and with rotation of the rotor
4
the click member
10
is engaged with and disengaged from the concave-convex portion
4
d
and generates a click feeling. Thus, a click mechanism is constituted.
Further, in the click member
10
, one side of the body
10
a
is placed on the housing
9
and the flange portion
4
b
of the rotor
4
comes into abutment against a part on the opposite side of the front portion
10
c
of the body
10
a
. Thus, both sides of the click member
10
are held grippingly by the housing
9
and the rotor
4
.
As shown particularly in FIG.
9
and
FIGS. 29
to
31
, a mounting plate
12
, which is a metallic plate, comprises a flat plate portion
12
b
having a hole
12
a
, a plurality of mounting legs
12
c
bent from a peripheral edge of the hole
12
a
, a leg portion
12
d
of a large width bent from one end of the flat plate portion
12
b
in the direction opposite to the mounting legs
12
c
, and a leg portion
12
e
of a small width bent from the opposite end of the flat plate portion
12
b in the direction opposite to the mounting legs
12
c.
The flat plate portion
12
b
of the mounting plate
12
is put on the wall portion
1
a
of the case
1
, the leg portion
12
d
of a large width is positioned outside the rectangular portion of the case
1
, allowing the case
1
and the housing
9
to be embraced by a pair of the leg portions
12
d
and
12
e
, and thereafter tip ends of the leg portions
12
d
and
12
e
are bent at a right angle toward the wall portions
9
a
and
9
b
of the housing
9
.
As a result, the housing
9
and the shaft member
2
are mounted to the case
1
by the mounting plate
12
.
As shown in
FIGS. 4 and 5
, the rotary electric part thus constructed is put on a printed circuit board and the convex portion
1
j
of the case
1
is inserted into a hole (not shown) of the printed circuit board, whereby the rotary electric part is established its position relative to the printed circuit board. Further, the terminal portions
8
b
of the contact pieces
8
and the mounting legs
12
c
of the mounting plate
12
are fitted in the printed circuit board and soldered. In this way, mounting of the rotary electric part and wiring are performed for the printed circuit board
13
.
On the printed circuit board
13
positioned within the through hole
1
c
of the case
1
is disposed a push-button switch though not shown.
Though not shown, either, a knob is attached to the shaft member
2
. With one end of the knob abutted against the shoulder portion
2
a
, the second snap leg portions
2
c
are engaged with the knob, allowing the knob to be held grippingly by both the shoulder portion
2
a
and the second snap leg portions
2
c.
The operation of the rotary electric part having the above construction will now be described. First, when the shaft member
2
is rotated, it rotates with the support portion
1
d
of the case as a shaft together with the rotor
4
and the insulating substrate
5
as constituents of the rotary member
3
.
With rotation of the rotor
4
, the front portion of the click member
10
positioned in a valley of the concave-convex portion
4
d
is pushed out backward by a crest of the concave-convex portion
4
d
against the resilience of the biasing member
11
.
At this time, the front portion
10
c
of the click member
10
is guided by the side walls
9
g
of the recess
9
h
, while the convex portion
10
b
is guided by the groove
9
j
, and the click member
10
moves radially, as shown in
FIGS. 7 and 8
.
During this radial movement the click member
10
does not wobble so much in the circumferential direction (rotational direction) because it is supported by the side walls
9
g
and the groove
9
j.
With a further rotation of the shaft member
2
, the click member
10
falls into a valley of the concave-convex portion
4
d
. In this way the click member
10
is engaged with and disengaged from the concave-convex portion
4
d
, so that the rotation of the shaft member
2
is given a click feeling.
In this embodiment, since the arcuate surface
10
f
against which the biasing member
11
comes into abutment is disposed between a rear end of the convex portion
10
b
and the front portion
10
c
, the click member
10
is difficult to tilt and can be moved radially in a stable manner. Besides, since the biasing member
11
can be disposed at a position close to the center, its radial size can be reduced.
The rotation of the shaft member
2
is stopped upon abutment of the stopper portion
4
c
of the rotor
4
against the ends
9
n
of the projections
9
m
of the housing
9
. As the shaft member
2
rotates, the conductive pattern
6
also rotates together with the insulating substrate
5
, whereby the contact pieces
8
come into and out of contact with the conductive pattern
6
and generate pulses.
As a result, the temperature of an air conditioner or air volume is adjusted.
Although in the above embodiment the concave-convex portion
4
d
of the rotor
4
is formed on the outer circumference portion (a surface parallel to the axial direction), there may be adopted a modification wherein the concave-convex portion
4
d
is formed on a surface perpendicular to the axial direction of the rotor
4
and the click member
10
is pressed elastically by the biasing member
11
so as to become engaged with and disengaged from the concave-convex portion
4
d.
Although in the above embodiment the click member
10
is held by a single holding member
9
, it may be held by two holding members
9
.
In the rotary electric part of the present invention, since the click member
10
and the biasing member
11
are formed as separate members, there is no fear that the resilience of the biasing member may be affected by the heat generated during molding. Besides, the spring span of the biasing member
11
can be made longer than in the prior art and thus a satisfactory resilience is ensured over a long period.
Since the body
10
a
of the click member
10
is guided by the side walls
9
g
of the recess
9
h
formed in the holding member
9
and the convex portion
10
b
moves while being guided by the concave groove
9
j
, the click member
10
is guided at two positions during its movement and hence it wobbles less in the circumferential direction (rotational direction) than in the prior art, affording a good click feeling.
Since the convex portion
10
b
of the click member
10
is formed at the rear portion
10
d
of the body on the side opposite to the front portion
10
c
of the body which engages and disengages from the concave-convex portion
4
d
, it is possible to take long the distance between the front portion
10
c
supported by the side walls
9
g
and the convex portion
10
b
supported by the groove
9
j
, so that that the click member
10
wobbles less and can move stably.
Since the convex portion
10
b
of the click member
10
is formed so that at least a part thereof projects from an end of the rear portion
10
d
of the body
1
a
, the distance between the front portion
10
c
supported by the side walls
9
g
and the convex portion
10
b
supported by the groove
9
j
can be made longer, so that the click member
10
wobbles less and can move stably.
Further, in the click member
10
, the front portion
10
c
of the body
10
a
is formed wider than the rear portion
10
d
and is guided by the side walls
9
g
of the recess
9
h
, and the an end of the rear portion smaller in width is urged by the biasing member
11
. Consequently, the area of sliding contact of the body
10
a
with the side walls
9
g
can be reduced. Even when the click member
10
tilts, it can move smoothly without being caught on the side walls
9
g.
Since an end of the front portion
10
c
of the body
10
a
is formed as an arcuate surface
10
e
larger in radius than the rear portion
10
d
and an end of the rear portion
10
d
is formed as an arcuate surface
10
f
smaller in radius than the front portion
10
c
, the front arcuate surface
10
e
can be smoothly engaged with and disengaged from the concave-convex portion
4
d
and the area of contact of the rear arcuate surface
10
f
with the biasing member
11
can be made small, so that the click member
10
can be urged uniformly by the biasing member
11
, affording a stable click feeling.
Since the holding member
9
is formed of synthetic resin and the metallic biasing member
11
is held by the resinous holding member
9
, the noise caused by sliding and vibration of the biasing member
11
relative to the holding member
9
at the time of clicking is extremely low.
Further, since the click member
10
is formed of synthetic resin, the rotary member
3
can be smoothly engaged with and disengaged from the concave-convex portion
4
d
, affording a good click feeling.
Since the biasing member
11
is formed by a metallic plate spring, a push-in work can be done by utilizing the width of the plate spring, so that the work for acommodating the biasing member
11
into the holding member
9
becomes easier and there can be attained a superior asemblability.
Further, the concave-convex portion
4
d is formed on the outer circumference of the rotary member
3
, the holding member
9
is constituted by the housing, and the click member
10
is held grippingly between the housing and the rotary member
3
. Consequently, the click member
10
can be held firmly and can move stably.
Claims
- 1. A rotary electric part comprising:a rotary member having a plurality of concaves and convexes; a click member for engagement with and disengagement from the concaves and convexes; a biasing member for urging the click member elastically in a direction in which the click member comes into pressure contact with the concaves and convexes; and a holding member for holding the biasing member, the click member coming into engagement with and disengagement from the concaves and convexes with rotation of the rotary member and creating a click feeling, wherein the click member and the biasing member are formed as separate members, the click member has a body for engagement with and disengagement from the concaves and convexes and also has a convex portion which is integral with the body in a direction perpendicular to a moving direction of the body, the body of the click member is guided by side walls of a concave portion formed in the holding member, and the convex portion is guided by a concave groove.
- 2. A rotary electric part according to claim 1, wherein the convex portion of the click member is formed at a rear portion of the body on the side opposite to a front portion of the body which comes into engagement with and disengagement from the concaves and convexes.
- 3. A rotary electric part according to claim 2, wherein the convex portion of the click member is formed so as to project at least partially from an end of the rear portion of the body.
- 4. A rotary electric part according to claim 2, wherein the front portion of the body of the click member is formed to have a width larger than the width of the rear portion of the body and is guided by the side walls of the concave portion, and an end of the rear portion smaller in width is urged by the biasing member.
- 5. A rotary electric part according to claim 4, wherein an end of the front portion of the body in the click member is formed as an arcuate surface having a radius larger than that of the rear portion of the body, while an end of the rear portion is formed as an arcuate surface having a radius smaller than that of the front portion.
- 6. A rotary electric part according to claim 1, wherein the click member and the holding member are formed of synthetic resin.
- 7. A rotary electric part according to claim 1, wherein the biasing member is formed by a metallic plate spring.
- 8. A rotary electric part according to claim 1, wherein the concaves and convexes are formed on an outer circumference portion of the rotary member, the holding member is constituted by a housing, and the click member is held grippingly between the housing and the rotary member.
Priority Claims (1)
Number |
Date |
Country |
Kind |
12-060364 |
Mar 2000 |
JP |
|
US Referenced Citations (6)
Foreign Referenced Citations (1)
Number |
Date |
Country |
HEI 9-219133 |
Aug 1997 |
JP |