The present invention relates to internal combustion engines and in particular to internal combustion engines with coupled cylinders.
The basic principals of the four stroke-internal combustion engine may be equally applied to conventional reciprocating piston engines as well as rotary engines. In general, all four strokes of the cycle are performed within the same cylinder. That is, a single piston deployed within a cylinder travels through the series of intake compression combustion/expansion and exhaust strokes. Therefore, the power is generated in only one of four strokes, unlike two stroke engines in which power is generated in one of two strokes.
However, two stroke engines have historically been fuel inefficient due to the overlap of the exhaust and intake processes during a single stroke and the manner in which these processes occur.
With respect to rotary type engines, toroidal cylinder configurations have emerged in which piston elements travel on a continuous path through a single toroidal chamber. In an attempt to increase power, the number of pistons has been increased. This has been done in the past by increasing the number of pistons traveling through the same toroidal chamber. Alternatively, additional toroidal chambers have been added, which include additional pistons. This alternative is basically linking two or more separate engines.
In an effort to improve the basic efficiency of a rotary type engine, it has been proposed to configure first and second cylinders utilizing a common rotor deployed within a single toroidal chamber with all four strokes on the four stroke cycle being performed simultaneously with the intake and compression strokes performed in the first cylinder simultaneous to combustion and the expansion and exhaust strokes of a different cycle being performed in the second cylinder. Such a coupled cylinder engine, entitled Internal Combustion Engine with Coupled Cylinders, is disclosed in International Application Number PCT 1IL2005/000855 filed on 9 Aug. 2005 and published on Feb. 16, 2006 as International Publication Number WO 2006/01635882.
Whereas the coupled cylinder engine disclosed in the identified PCT application offers significant improvements in overall efficiency as compared to prior art rotary engines, applicant has conceived further efficiency improvements in the coupled engine design and these further improvements are the subject of the present application.
The operations performed over four strokes of an engines operating cycle may be subdivided into stage 1 involving fuel charge preparation and stage 2 involving performance of work. Energy is consumed during the first part of the cycle while work is performed during the second part. The identified coupled cylinder application offers a procedure for performing these two parts of the cycle separately from each other in different toroidal cylinders of the same design. However, different stages of the operating cycle have specific features of their own. Thus, a high efficiency of the entire operating cycle can only be achieved with account being made for the specific operating conditions.
The present invention is based on the use of two different toroidal cylinder types, taking into account specifics of the first and the second stages of the operating cycle.
Type 1 cylinders will be adapted to accommodate, the operating sequence, as follows: filling the cylinder with incoming gas charge, charge compression, and bringing it to a ready to use state as per a preset ratio of compression.
Type 2 cylinders will be designed to allow for a ready to use fuel charge inlet with no changes in charge volume and pressure, charge ignition in this operating state, charge combustion and expansion to be followed by exhaust of combustion products.
To insure optimal operation of the Type 1 toroidal cylinder, and with the cylinders repeatedly filled by one charge portion after another and the charges being compressed along this propagation, a specific interior cylinder geometry will be applied, i.e., geometry intended to provide the least possible fuel charge flow resistance along the propagation path from the cylinder inlet to the place of ready to use charge collection to ready to ignite collection location and its size and geometry inside the cylinder will basically depend on the preset engines specific charge compression value and on conditions of the charge transfer for ignition. In transfer of the ready to ignite fuel charge mix, the charge volume shall remain unchanged.
The condition of maintaining, a constant fuel charge volume during the process of cylinder to cylinder transfer requires that upon volume reduction in the first cylinder, the volume will be increased by the same amount in the second cylinder. Provided the cylinders maintain similar geometry, this premise means that both the toroidal cylinders in question will feature equal charge inlet/outlet cross-section. In the present case when various purpose cylinders feature use various geometries, the condition of constant volume maintenance will be confined to satisfying the requirement when the charge inlet/outlet cross-section values are in inverse proportion to their respective lengths, i.e. to toroidal cylinder diameter values:
The cylinder to cylinder charge transfer shall be capable of providing for charge transfer with the least possible losses. The charge inlet/outlet shall only be open for as long as the actual charge is being transferred, remaining shut throughout the rest of the cycle. Such charge transfer path shall demonstrate low hydraulic resistance, low intrinsic volume and total isolation of gaseous combustion products from the consecutive incoming fuel charge.
The geometry of Type 2 toroidal cylinders will be determined based on requirements for the best possible use of the fuel charge energy. The efficiency of the heat to work transformation process will be expressed using the ratio of:
In this case the higher the combustion gas temperature at the initial stage of piston displacement and the lower the combustion gas temperature at the point of the piston displacement process termination the higher is the value of J.
The more homogeneous is the burning fuel mixture and the lower is the charge combustion volume the higher is the burning charge temperature. Both of these conditions will be fulfilled if initially this stirred charge mixture is injected at high velocity into the confined combustion space.
Meeting the other high efficiency condition, i.e., the achievement of the lowest temperature possible at the termination point involves the highest possible combustion gases expansion volume, i.e., the greatest possible increase in the actual displacement volume of the Type 2 cylinders.
Such an increase in the Type 2 cylinder volume can be attained either by increasing the toroidal cylinder length or by increasing the cylinder cross-section.
The cylinder length can be achieved through incrementing the rotor diameter which in combination with the cylinder housing forms a toroidal cylinder while the increase in the cylinder cross-section can be achieved by increasing either the width of the height of a cylinder starting from the end of the charge accumulation section.
The previously identified coupled cylinder engine features a simple engine design with two equal volume and size cylinders thus allowing the ready to ignite fuel charge to transfer sideways from one cylinder to another, i.e., from one parallel path to another.
In engines with different diameter cylinders, such sideways charge propagation path bias is augmented with the radial path deviation. Reduction of the total transfer channel length is another prerequisite for a device design optimization.
Other applications of the present invention will become apparent to those skilled in the art when the following description of the best mode contemplated for practicing the invention is read in conjunction with the accompanying drawings.
The description herein makes reference to the accompanying drawings wherein like reference numerals refer to like parts throughout the several views, and wherein:
The first embodiment of the invention seen in
Rotor 18 has a generally cylindrical configuration and includes a pair of diametrically opposed lobe portions 26.
The engine further includes a pair of diametrically opposed reciprocally moveable partitions or walls 28 which are mounted in radially outwardly projecting portions 12a of housing section 12 and are spring biased radially inwardly into engagement with rotor member 18 by compression springs 30.
Each lobe portion 26 includes, in circumferential sequence, a entry portion 26a, a dwell portion 26b and a terminal portion 26c in sealing engagement with the inner periphery 12b of housing section 12.
Rotor member 20 has a generally cylindrical configuration. A pair of diametrically opposed reciprocally moveable partitions or walls 32 are mounted in rotor member 20 and are spring biased radially outwardly into engagement with the inner periphery 14a of housing section 14 by compression springs 34.
A pair of diametrically opposed lobe portions 36 is provided on the inner periphery 14a of housing 14. Each lobe portion 36 includes, in circumferential sequence, an entry portion 36a, a dwell portion 36b, and a terminal portion 36c. The engine further includes intake manifolds 40, inlet ports 42 in the cylinder 22, ignition devices 44 communicating with the cylinder 24, exhaust ports 46 exiting cylinder 24, exhaust manifolds 48 and transfer passages 50.
Each transfer passage 50 is a compound passage establishing communication between cylinder 22 and cylinder 24 only for the period of fuel charge passage. Each passage 50 includes a passage 52 opening in the radially inner end 28a of wall 28 in exposure to cylinder 22; a passage 54 in housing section 12; an arcuate slot or groove 56 in a partition 58 positioned between cylinder housing sections 12 and 14; a transfer passage 60 in rotor member 20; and a passage 62 in wall 32 opening in cylinder 24. It will be seen when these passages are in alignment, as seen in
As will be apparent, the engine seen in
The operation of the engine of
The operation of the engine will be described beginning with the component positions seen in
The transfer process continues for the period of time that walls 28 move along dwell portions 26b and walls 32 move along dwell portions 36b. During this time, the passages 62 in the walls 32 are in communication with and move arcuately along arcuate slots 56 whereafter, upon arrival of the walls 28 at the end of dwell portions 26b and arrival of walls 32 at the end of dwell portions 36b, the passages between the cylinders are interrupted by the radially outward movement of walls 28, the radially outer movement of walls 32, and the movement of the port 62 beyond the arcuate groove 56.
After the compressed charges are moved to the cylinder 24, the charges are ignited using ignition devices 44 and the expanding gasses act upon the walls 32 to provide power strokes which terminate in the discharge of the dissipated gasses through the respective exhaust ports 46 for discharge through the respective exhaust manifolds 48. During these power and exhaust strokes in the second cylinder, the first cylinder is undergoing a new intake and compression cycle so that when the rotors again assume the position seen in
According to an important feature of the invention the cross-sectional area of the void 64 between the lobe portion 26b and the inner housing periphery 12b in the
As an example, the dimensions of the various components of the engine may be chosen such that the volume of the second cylinder 24 is twice that of the volume of the first cylinder 22 with the result that, upon performing the work cycle, the volume of combustion gasses will be twice that of the fuel charge initially filling up the internal space of cylinder 22. This makes it possible to significantly reduce the final temperature t of the combustion gasses which, in accordance with the previously described formula J=1−t/T, will result in enhanced efficiency.
The engine efficiency is further improved, again by reference to the formula J=1−t/T, by maximizing the process commencement temperature t which is accomplished according to an important feature of the invention by maintaining a constant charge volume as the charge is transferred from cylinder 22 to cylinder 24.
In considering the operation of the invention it will be understood that in the first cylinder 22 each reciprocal wall acts as a barrier Wall for coaction with a piston constituted by a respective lobe portion 26c and in the second cylinder 24 each reciprocal wall acts as a piston receiving the expanding energy of the charge in the power stroke and sweeping the exhaust gasses from a previous cycle out of the respective exhaust port.
The second embodiment of the engine seen in
Specifically, the engine of
In this case the transfer passage 90 interconnecting cylinders 76 and 82 during the charge transfer process includes an inclined passage 92 connecting the two cylinders passing through mutually fixed parts of both the cylinder housing sections and through a coupling ring 94, a passage 96 in wall 86 opening in the first cylinder, and a passage 98 in the wall 88 opening in the second cylinder. As seen by a comparison of
When the walls 88 and 86 are moved to the dwell portions 84a and 78a of the respective coacting rotor lobes, as seen in
The transfer passage arrangement of the
The engine of the
Specifically, the engine of
Reciprocal walls 112 are mounted in housing section 100 for coaction with lobes 114 on rotor 104 and reciprocal walls 116 are mounted on housing section 108 for coaction with lobes 118 on the inner periphery 102a of housing section 102.
The transfer passage 120 in this case includes a passage 122 in reciprocating wall 112 opening in the cylinder 106, a passage 124 in a central housing partition 126 and a passage 127 opening in a lobe 118 on the inner periphery of hosing section 102 through a series of windows 128.
The ready to ignite fuel charge transfer is initiated at the instant when the entry portion 114a of lobe 114 lifts the reciprocal wall 112 up onto the lobe dwell portion 114b. Simultaneously the reciprocal wall 116 moves onto the dwell portion 118a of lobe 118 whereupon the ready to ignite fuel charge, its constant volume being maintained, begins to flow into the cylinder 110 through the windows 128. During this transfer, the charge is ignited and the combustion process begins. The transfer of the ready to ignite fuel charge is completed when the reciprocal wall 112 travels beyond the dwell portion 114b of the lobe 114 and is shifted outwardly by the lobe portion 114c, thus interrupting the transfer passage between the first and second cylinders.
As compared to the engines of the
The engine of the
A reciprocal wall or partition has to be open to the outside atmosphere to avoid pumping of the charge into the compartment. This requires a tight sealing of the wall within the compartment. Further, pressure differences generated between the two faces of wall will force it toward the compartment wall and impede its slide. Further the spring that forces the wall toward the rotor is elongated during the work phase when the partition is outside its compartment and seals the cylinder. Force applied by the spring on the wall at this time is smaller than at the idle phase when the wall is shifted into the compartment to allow the pistons passage. Further the wall has to be light and durable. All of these disadvantages are overcome by replacing the reciprocal wall of the previous embodiments with the pivotally mounted wall seen in the
The first cylinder as seen in
The charge transfer passage 152 passes along the pivotal axis 142 of the wall 138. The passage 152 has the form of a pipe with intake apertures 154 opening in the first cylinder and outlet apertures 156 opening in the second cylinder. The rotating wall rotates about the charge transfer passage and includes apertures 158 that align with apertures 154 during the charge transfer time only and seal with respect to the apertures 154 during the rest of the cycle.
The invention engine will be seen to provide many important advantages for a coupled cylinder rotary type engine.
Specifically, by providing a different configuration for the first and second cylinders the overall efficiency of the engine is improved. Yet more specifically, the process commencement temperature T is maximized by maintaining a constant charge volume during the transfer process and the process termination temperature t is minimized by providing a larger volume for the second cylinder as compared to the first cylinder. Further, the efficiency of the charge transfer process between the first and second cylinders is optimized by keeping the transfer path open only for so long as the actual charge is being transferred and by providing total isolation of gaseous combustion products from the consecutive incoming charges. Overall, by providing different design and dimensional characteristics for the first and second cylinders, the operational aspects of each cylinder may be optimized to provide an optimized overall engine efficiency.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims, which scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is permitted under the law.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2007/087918 | 12/18/2007 | WO | 00 | 6/18/2009 |
Number | Date | Country | |
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60875646 | Dec 2006 | US |