This invention relates to a valve and more particularly to a valve for metering bulk solid fluidizable materials. The invention further contemplates an assembly consisting of a container holding bulk material and such a valve for dispensing material therefrom, and a system consisting of a container holding such material, a transport line and such valve for dispensing the material from the container into the transport line.
In many industries engaged in the handling of bulk materials, it typically is required to store such material and to transport it perhaps from one storage location to another or from a storage site to a processing site. Because of the nature of the material which often is very fine, it has very poor flowability. This often causes the material to lodge in containers and/or constrict or plug transport lines. In view of the nature of such material, it is the principal object of the present invention to provide a system for transporting bulk material in a freely flowing manner from one site to another. A more specific object of this invention is to provide a novel valve for a bulk material conveying system which is highly effective in dispensing bulk materials stored in a container into a transport line for conveying such material to another storage, transport or processing site.
The objects of the invention are achieved by providing a rotary valve generally consisting of a housing defining a cylindrical chamber having a material inlet, a material outlet and a fluid inlet connectable to a source of fluid under pressure; a rotor disposed in the chamber coaxially therewith having a shaft journaled in walls of the housing and a set of vanes disposed radially relative to such axis, defining a plurality of pockets each communicable successively with the material inlet and then with both the material outlet and fluid inlet to cause material to be received through the material inlet and discharged through the material outlet as the rotor is rotated, each successive set of vanes having a liner formed of a permeable material extending from a tip of one of the vanes, along and spaced from the one vane, spaced from the shaft of the rotor and along and spaced from the other of the vanes to the tip thereof, defining a substantially V-shaped chamber; and means connectable to a source of fluid under pressure communicable with each of the V-shaped chambers when each of the pockets communicates with the material outlet. With such an arrangement, material transported from the material inlet of the valve to the material outlet of the valve, will be fluidized as it registers with the material outlet to facilitate the purging of the material from the pocket as a burst of fluid is injected into the pocket to discharge the material through the material outlet of the valve.
In the preferred embodiment of the invention, the material inlet is provided with a liner formed of a permeable material, spaced from the housing to provide a chamber, the rotor chamber is at least partially formed of a liner formed of a permeable material, spaced from the housing to provide a chamber, and such chambers also are provided with inlets communicable with a source of fluid under pressure. With such additional features, material fed through the material inlet of the valve will be fluidized to enhance its flowability, and material carried in a pocket registered with the material outlet of the valve will further be fluidized to enhance its discharge through the material outlet of the valve. Such a valve may be used merely to dispense bulk material from a container such as a vessel with a hopper or a bag with a spout or as a component of a system for dispensing bulk material from a container into a transport line.
a is an enlarged view of an air injection unit shown in
b is an enlarged, cross-sectional view taken along line 2b-2b in
Referring to
Transport line 22 may be formed of a single elongated section or a number of sections comparable to the sections shown in
Valve assembly 23 generally consists of a housing 40, a rotor 41 mounted in the housing, a motor 42 provided with a gear reduction unit 43 mounted on the valve housing and operatively connected to the rotor and an air injector unit 44 supported on a bearing housing mounted on the valve body and cooperable with the rotor. As best shown in
The upper end of cylindrical member 48 is provided with an opening to accommodate a neck member 56, disposed radially relative to the axis of cylindrical member 48 and having an annular mounting flange 57 connectable to connecting flange 27 of vessel 21. As best shown in
End walls 52 and 53 are mounted on flanges 49 and 50 by means of sets of bolts to cooperate with cylindrical wall member 48 to provide a cylindrical rotor chamber 60. A pair of O-rings may be provided between the end walls and the mounting flanges to seal the rotor chamber. Alternatively, one of the end walls may be welded to cylindrical wall member 48. The end walls further are provided with a pair of openings 61 and 62 disposed coaxially with cylindrical wall member 48, and a pair of bearing housings 63 and 64 also disposed coaxially with cylindrical wall member 48, supported on the exterior sides of the end walls 52 and 53 by sets of circumferentially spaced brackets 63a and 64a, respectively.
Referring to
Rotor 41 is disposed in housing chamber 60 with one end of shaft 70 extending through side wall opening 61 and journaled in a bearing mounted n housing 63 and the other end of the shaft extending through side wall opening 62 and journaled in a bearing mounted in housing 64, with each of the vanes spanning the distance between the inner surfaces of end walls 52 and 53 and projecting radially to the inner surface of cylindrical member 48. It will be appreciated that as the rotor is rotated, material introduced through neck member 56 will be received in a pocket 72 of the rotor and carried to a position at a lower end of the rotor chamber diametrically opposed to the material inlet where the pocket will be longitudinally aligned with a material outlet opening 80 provided in the lower end of housing end wall 52 and a gas inlet opening 81 disposed in the lower end of housing end wall 53, coaxially with material outlet 80. Received within material outlet 80 is inner, permeable conduit 31 of transport line 30, with outer, impermeable conduit 32 engaging and sealed and supported by welding or other means to housing end wall 52. Inserted in fluid inlet 81 is a fluid nozzle 82 which is connected to a source of fluid under pressure having suitable controls. It further will be appreciated that when a pocket 72 of the rotor filled with material received through the material inlet of the valve is positioned in registry with permeable conduit 31 and nozzle 82, and fluid under pressure is injected through nozzle 82, material within such loweredly disposed pocket will be purged therefrom and impelled through inner, permeable conduit 31.
Air injected through inlet coupling 32a, annular chamber 32 and porous conduit 31 forms a boundary layer along the inner surface of conduit 31, consisting of a mixture of air and material being handled, which functions to enhance the flow of material through conduit 31. As best seen in
As best shown in
One end of rotor shaft 70 extends through opening 61, is journaled in the bearing mounted in housing 63 and extends beyond bearing housing 63. Injection unit 44 consists of a block 100 supported on bearing housing 63 by means of a bolt 101, is disposed against shaft end surface 92 and is provided with a passageway 102 which is adapted to be registered with the lowermost of passageway inlet ports 90. The unit further is provided with a bolt 103 extending through an opening in block 100 and threaded into an axially disposed, threaded opening 104 in the rotor shaft. Mounted on such bolt is a thrust bearing 105 seated on an outer surface of block 100, and a spring 106 interposed between the thrust bearing and the head portion of bolt 103. Passageway 102 is adapted to be connected by means of a line 107 to a source of gas under pressure provided with suitable controls.
As best shown in
The arcuate configuration of outlet 102 is relative to the rotor axis. The dwell time of the injection of fluid into a rotor pocket positioned at the lower end of the rotor chamber, can be varied by varying the angle in a plane disposed perpendicular to the rotor axis, defined by a pair of radial lines extending from the rotor axis to the ends of outlet 102. It is contemplated that block 100 will be formed of an easily machinable, wear resistant and low friction material such as Rulon or Nylatron, permitting slot 102 to be milled.
As shown in
The materials from which liners 55, 58 and 73 are formed may be of any suitable permeable material allowing a supply of gas under pressure to permeate the liners and create a fluidized boundary layer consisting of the permeated gas and particles of the material being conveyed. A suitable material preferred for use in such liners is sold by The Young Industries, Inc. of Muncy, Pa., USA, under the trademark TRANSFLOW. In most applications, merely compressed air typically available in industrial facilities may be used for fluidizing the material passing through the valve, and for purging the material from the valve and impelling it through the transport line. In applications where the material being processed may be reactive with air, other compatible gases including inert gases may be used both to fluidize and impel the material.
In the use of the system shown in
The free flow of material through valve 23 promoted by the fluidized boundary layers provided by permeable liners 54, 58 and 73 permits the accurate metering of material simply by controlling the speed of the motor operating the rotor. For some materials, depending upon their flow properties, one or both of liners 58 and 73 may be omitted with good results. It is preferred, however, that all three liners be employed particularly the liners defining the pocket area being purged at the lower of the valve.
Although a fluidized transport line is used in the embodiment of the invention described, it is within the contemplation of the invention for the use of the valve as described with any type of transport line. A fluidized transport line, however, is preferred in providing a controlled flow rate throughout the system. In addition to the material outlet of the valve being disposed in an end wall of the valve, substantially parallel to the centerline of the rotor, such material outlet could be disposed radially relative to the axis of the rotor with the purging gas being introduced through a suitable passageway in the rotor. Furthermore, although the material inlet of the valve is illustrated and described as being disposed at the upper end of the valve, such material input may be positioned with a centerline disposed at an angle to the vertical.
In addition to inlet ports 90 of shaft 70 and outlet port 102 of block 100 lying in a plane disposed perpendicular to the rotor axis, such ports may lie in a cylindrical plane relative to the rotor axis.
From the foregoing detailed description, it will be evident that there are a number of changes, adaptations and modifications of the present invention that come within the province of those having ordinary skill in the art to which the present invention pertains. However, it is intended that all such variations not departing from the spirit of the invention be considered as within the scope thereof as limited solely by the following claims.