The present invention relates to rotary fluid-driven motors and, in particular, it concerns rotary water-driven or air-driven motors which employ sealing elements.
Rotary hydraulic motors are motors which are driven by static fluid pressure. In other words, they are designed geometrically such that the balance of surfaces acted upon by the inlet liquid pressure is always eccentric to the axis of rotation. The product of the balance of surfaces and the liquid pressure together with the eccentricity (the perpendicular distance of the balance of surfaces from the axis of rotation) generates a net moment in the direction of rotation.
Known types of hydraulic motor operating according to these principles include various types of vane motors and gear motors. Motors of these types tend to suffer from internal leakage from the high-pressure inlet region to the low-pressure outlet region. Leaks of this kind do not perform “work”, i.e., they do not contribute to positive displacement of the parts of the motor, and they therefore reduce power efficiency of the motor. Accordingly, such leaks need to be minimized by internal sealing mechanisms within the motor.
The conventional approach to achieving effective sealing within rotary hydraulic motors is by use of high precision components with very small clearances between the moving parts and the motor casing. Since the flow rate of the leaks is a function of the size of the clearances between parts, the leakage rates can be reduced by employing very small clearances. Nevertheless, this approach tends to inherently allow some degree of leakage. Typically, the volumetric efficiency curve for motors of this type is poor at low power and rises asymptotically towards a maximum value at higher flow rates (see
In the field of domestic and garden automation, there is a trend towards devices which are powered by water-driven or air-driven motors actuated by connection to a domestic water supply or a supply of compressed air. In order for such devices to be lightweight, cost effective and to avoid corrosion, it would be advantageous to produce water-driven motors primarily or exclusively from injection molded plastic components. This however presents problems due to the relatively wide manufacturing tolerances which must be allowed for due to the current limitations of plastic injection molding technology. This problem is further exacerbated by the low pressure fluid supply, typically in the range of 2-8 atmospheres in the case of a domestic water supply. This combination of low driving pressure and wide manufacturing tolerances renders the implementation of static-fluid-pressure-driven motors for low-cost domestic applications particularly problematic.
As an alternative to static-fluid-pressure driven motors, many existing water-driven devices employ turbine-type motors where a rotor is driven by kinetic energy transferred from a flow of water impinging upon the rotor blades. Such a device is necessarily not sealed, and therefore does not require high precision manufacturing techniques. Turbine-type devices, however, offer very low efficiency and are particularly problematic at low flow rates.
There is therefore a need for rotary hydraulic motors produced primarily from injection-molded plastic components which would offer effective sealing under domestic water-actuated or air-pressure-actuated operating conditions.
The present invention is
According to the teachings of the present invention there is provided, a static-fluid-pressure-driven rotary motor for converting fluid pressure at an inlet into a mechanical rotary output, the motor comprising: (a) a casing defining a chamber having a fluid inlet and a fluid outlet; and (b) at least one rotor assembly rotatably mounted within the casing, the rotor assembly including: (i) a rotor mounted so as to be rotatable about an axis of rotation; (ii) a plurality of barrier elements associated with, and extending outwards from, the rotor, each of the barrier elements having an outer edge configured for passing in proximity to a facing wall of the casing chamber; and (iii) a resilient seal associated with at least the outer edge of each of the barrier elements, the resilient seal being configured to form a sliding seal between the outer edge and the facing wall while accommodating variations in clearance between the outer edge and the facing wall.
According to a first set of embodiments, the motor of the present invention is implemented as a gear motor, wherein the at least one rotor assembly is implemented as a pair of the rotor assemblies, and wherein the barrier elements are implemented as gear teeth, the pair of rotor assemblies being mounted with the axes of rotation parallel such that the gear teeth intermesh.
According to an alternative set of embodiments, the motor of the present invention is implemented as a vane motor, wherein the at least one rotor assembly is mounted with the axis of rotation eccentrically located with respect to the casing, and wherein each of the barrier elements is implemented as a vane radially displaceable relative to the axis of rotation.
According to a further feature of the present invention, the vanes are radially displaceable within slots formed in the rotor, the rotor assembly further including at least one resilient vane-slot seal deployed to form a sliding seal between each of the vanes and facing surfaces of a corresponding one of the slots.
According to a further feature of the present invention, the casing is formed with a guide track and wherein each of the vanes is provided with track-engaging features for engagement with the guide track, the guide track being deployed so as to maintain a predefined spacing between each of the vanes and the facing wall of the housing during rotation of the rotor assembly.
According to a further feature of the present invention, the guide track is implemented as a channel formed in an axial end wall of the casing, and wherein the track-engaging features are implemented as a slider block projecting axially from each of the vanes for sliding engagement within the guide channel.
According to a further feature of the present invention, the resilient seal includes an elastomeric seal element deployed so as to contact the facing wall of the housing during operation of the motor.
According to a further feature of the present invention, the outer edge of each of the barrier elements includes an outward facing slot, and wherein each of the elastomeric seal elements is deployed at least partially within a corresponding one of the outward facing slots.
According to a further feature of the present invention, the elastomeric seal element is formed with a substantially circular cross-sectional shape.
According to a further feature of the present invention, the elastomeric seal element is formed with a pair of diverging tapered blades for sliding against the facing wall of the casing.
According to a further feature of the present invention, the resilient seal is a pressure-responsive seal configured such that a fluid pressure differential applied between opposite sides of the barrier enhances a sealing effect of the seal.
According to a further feature of the present invention, the resilient seal includes a substantially rigid contact element deployed so as to contact the facing wall of the housing during operation of the motor, the substantially rigid contact element being resiliently mounted relative to the corresponding one of the barrier elements.
According to a further feature of the present invention, the contact element is supported by a spring deployed so as to bias the contact element towards the facing wall of the casing.
According to a further feature of the present invention, the contact element is supported by elastomeric material deployed so as to bias the contact element towards the facing wall of the casing.
According to a further feature of the present invention, the contact element is integrally formed with the barrier element, the contact element being interconnected with the barrier element through an integral hinge.
According to a further feature of the present invention, each of the barrier elements has upper and lower edges, and wherein the rotor assembly further includes upper and lower seal elements associated with the upper and lower edges and forming a sliding seal between the barrier elements and upper and lower surfaces, respectively, of the chamber.
According to a further feature of the present invention, the upper and lower seal elements are contiguous with the resilient seals.
According to a further feature of the present invention, the upper and lower seal elements extend substantially radially relative to the axis of rotation.
According to a further feature of the present invention, the rotor assembly further includes a rotor seal arrangement substantially circumscribing the axis of rotation and deployed for sealing between ends of the rotor and upper and lower surfaces of the chamber.
According to a further feature of the present invention, there is also provided a floating seal plate overlying an end of the rotor assembly and biased against the rotor assembly by at least one biasing arrangement such that the floating seal plate seals against the rotor assembly.
According to a further feature of the present invention, there is also provided a connector configuration associated with the fluid inlet of the motor and adapted for interconnection with a standard domestic water supply connector.
According to a further feature of the present invention, the casing is formed primarily from plastic material.
The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
The present invention is a rotary water-pressure-driven or air-pressure-driven motor with supplementary sealing elements.
The principles and operation of motors according to the present invention may be better understood with reference to the drawings and the accompanying description.
By way of introduction, the present invention addresses the aforementioned problems of implementing rotary water-driven or air-driven motors using injection-molded plastic components and/or driven by relatively low input fluid pressures such as less than 10 atmospheres where the manufacturing tolerances between the moving elements and the motor casing are accommodated by resilient seals. The seals are contact seals (as opposed to the non-contact clearance seals of most hydraulic motors) and may be implemented using various elastomeric seals, rigid seals with resilient biasing elements, or combinations thereof. The use of resilient sealing elements makes it possible to use the principles of rotary hydraulic motors without requiring high precision manufacture of the components since the sealing elements themselves accommodate the range of clearances between components. Most preferably, the present invention employs a “positive seal” or “pressure responsive seal”, terms used herein to refer to a seal where application of a pressure differential across the seal acts to enhance the effectiveness of the seal.
The use of contact sealing elements in a rotary hydraulic motor also leads to a fundamental change in the volumetric efficiency of the motor such that the asymptotic graph of
Thus, in general terms, the present invention provides a static-fluid-pressure-driven rotary motor for converting fluid pressure at an inlet into a mechanical rotary output. The motor includes a casing, which defines a chamber having a fluid inlet and a fluid outlet, and at least one rotor assembly rotatably mounted within the casing. The rotor assembly includes a rotor, a plurality of barrier elements associated with, and extending outwards from, the rotor, and a resilient seal associated with at least an outer edge of each of the barrier elements. As the rotor turns about its axis of rotation, the outer edges of the barrier elements passing in proximity to a facing wall of the casing chamber against which the resilient seals for a sliding seal while accommodating variations in clearance between the outer edge of the barrier element and the facing wall of the casing.
This common inventive concept is described herein with reference to the drawings in the context of two particularly preferred embodiments. A first embodiment, described with reference to
Turning now specifically to the vane motor implementation of
In a basic implementation, each seal 24, 26, 30 may be implemented as a sealing bead or strip deployed within a corresponding slot formed in the rotor or barrier element. Various non-limiting examples of bead and slot structures, and alternative seal structures, will be discussed below with reference to
Turning now to
Although the underlying structure of the gear motor embodiment is clearly distinct from the vane motor embodiment described above, the particular features of the sealing arrangements taught by the present invention are, for the most part, similar or closely analogous. Thus, here too, the device includes resilient seals 24, and preferably also upper and lower seal elements 30 extending substantially radially, and a rotor seal arrangement 32 in this case completely encircling the axis of rotation. (Clearly, there is no parallel to the vane-slot seals of the previous embodiment since the barrier elements are in this case gear teeth 22 which are typically integrally formed with the rotor.) Unless explicitly specified otherwise, it should be appreciated that all of the options addressed below with regard to the specific implementations of the various seals are equally applicable both to the vane motor and gear motor embodiments.
Turning now to
In a further example of a seal employing a substantially rigid contact element,
Both the cases of
Alternative preferred implementations of the seals of the present invention employ an elastomeric seal element deployed so as to directly contact the facing wall of the housing during operation of the motor. Examples of such implementations are illustrated herein in
It will be noted that the elastomeric seal elements may also be implemented with various different cross-sectional shapes (compare
A further option for implementing the seals of the present invention is illustrated schematically in
Turning finally to
As mentioned earlier, the resilient seals of the present invention render it feasible to employ components produced to a level of precision which can readily be achieved with standard mass-production techniques such as injection molding of plastics. Accordingly, in most preferred implementations, the casing, and typically also the substantially rigid components of the rotor assemblies, are formed primarily from plastic material.
In order to facilitate operation of the motors of the present invention by attachment to a domestic water supply, preferred implementations include a connector configuration associated with the fluid inlet of the motor and adapted for interconnection with a standard domestic water supply connector. Similarly, air-pressure-driven implementations preferably feature a connector configuration with a standard air-line connector.
It should be noted that the rotary motors of the present invention are particularly suited to domestic/household applications of all types, especially where significant power output is required at low flow rates and/or low rates of revolution. Preferred applications include, but are not limited to, water driven hose reels, water driven toys, water driven fans and water driven rotating brushes, and corresponding compressed-air-driven devices.
It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL05/00897 | 8/17/2005 | WO | 9/19/2005 |
Number | Date | Country | |
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60601968 | Aug 2004 | US |