The present invention relates to rotary power tools, and more particularly to rotary hammers.
Rotary hammers impart rotation and axial impacts to a drill bit while performing a drilling or breaking operation on a work surface. In response to the axial impacts, rotary hammers, and users handling them, experience vibration.
The present invention provides, in one aspect, a rotary hammer adapted to impart axial impacts to a tool bit. The rotary hammer comprises a housing, a motor supported by the housing, a gearcase, and a spindle housed in the gearcase and coupled to the motor for receiving torque from the motor, causing the spindle to rotate. The rotary hammer also comprises a reciprocating impact mechanism operable to create a variable pressure air spring within the spindle. The impact mechanism includes a striker received within the spindle for reciprocation along a reciprocation axis in response to the pressure of the air spring. The striker imparts axial impacts to the tool bit. The rotary hammer also comprises a vibration damping mechanism including a base on the gearcase, a counterweight circumscribing the base, and a first spring arranged between the base and the counterweight and defining a first biasing axis that is parallel to the reciprocation axis. The first spring biases the counterweight away from the base in a first direction. The vibration damping mechanism also includes a second spring arranged between the base and the counterweight and arranged along the first biasing axis. The second spring biases the counterweight away from the base in a second direction that is opposite the first direction. The counterweight is movable for reciprocation along the first biasing axis out of phase with the reciprocation mechanism. The first and second springs bias the counterweight toward a neutral position when the motor is deactivated.
The present invention provides, in another aspect, a rotary hammer adapted to impart axial impacts to a tool bit. The rotary hammer comprises a housing, a motor supported by the housing, a gearcase, and a spindle housed in the gearcase and coupled to the motor for receiving torque from the motor, causing the spindle to rotate. The rotary hammer also comprises a reciprocating impact mechanism operable to create a variable pressure air spring within the spindle. The impact mechanism includes a striker received within the spindle for reciprocation along a reciprocation axis in response to the pressure of the air spring. The striker imparts axial impacts to the tool bit. The rotary hammer also comprises a vibration damping mechanism including a base on the gearcase, a first counterweight, a second counterweight coupled to the first counterweight and arranged on a side of the base that is opposite the first counterweight, and a first spring arranged between the base and the first counterweight and defining a first biasing axis that is parallel to the reciprocation axis. The first spring biases the first counterweight away from the base. The vibration damping mechanism further includes s second spring arranged between the base and the second counterweight and arranged along the first biasing axis. The second spring biases the second counterweight away from the base. The first and second counterweights are movable together for reciprocation along the first biasing axis out of phase with the reciprocation mechanism. The first and second springs respectively bias the first and second counterweights toward a neutral position when the motor is deactivated.
The present invention provides, in yet another aspect, a rotary hammer adapted to impart axial impacts to a tool bit. The rotary hammer comprises a housing, a motor supported by the housing, a spindle coupled to the motor for receiving torque from the motor, causing the spindle to rotate, and a reciprocating impact mechanism operable to create a variable pressure air spring within the spindle. The impact mechanism includes a striker received within the spindle for reciprocation along a reciprocation axis in response to the pressure of the air spring, the striker imparting axial impacts to the tool bit. The rotary hammer further comprises a vibration damping mechanism including a counterweight with a curvilinear portion, a first spring arranged on a first side of the counterweight and defining a first biasing axis, and a second spring arranged along the first biasing axis on a second side of the counterweight. The rotary hammer further comprises a gearcase in which the spindle is housed. The gearcase has a mating curvilinear portion. The counterweight is movable for reciprocation along the mating curvilinear portion of the gearcase and along the first biasing axis out of phase with the reciprocation mechanism. The first spring biases the counterweight towards the second spring and the second spring biases the counterweight towards the first spring, such that the counterweight is biased toward a neutral position when the motor is deactivated.
Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
The rotary hammer 10 further includes a reciprocating impact mechanism 30 (
With reference to
The impact mechanism 30 is driven by another input gear 78 (
As shown in
In some embodiments, the vibration damping mechanism 122 is intersected by the vertical plane 123, but is offset from a horizontal plane 125 that is parallel to the reciprocation axis 26 and contains the center of gravity (CG). Specifically, the vibration damping mechanism 122 may be above the horizontal plane 125, toward the top of the rotary hammer 10, or may be below the horizontal plane 125, toward the bottom of the rotary hammer 10. In some embodiments, the vibration damping mechanism 122 is offset from both the vertical plane 123 and the horizontal plane 125. For example, in the embodiment illustrated in
In the embodiment illustrated in
With continued reference to the embodiment illustrated in
In the illustrated embodiment of the vibration damping mechanism 122 shown in
In another embodiment shown in
In another embodiment of a vibration damping mechanism 122c shown in
In the embodiments of
In another embodiment of a vibration damping mechanism 122g shown in
In operation, an operator selects hammer-drill mode with the mode selection member 74. The operator then depresses the trigger 32 to activate the motor 18. The motor output shaft 60 rotates the intermediate shaft 58, thus causing the pinion 54 to rotate the input gear 50 to rotate. Rotation of the input gear 50 causes the intermediate pinion 62 to rotate, which drives the output gear 66 on the spindle 22, causing the spindle 22 and the tool bit 25 to rotate.
Rotation of the pinion 54 also causes the input gear 78 to rotate about the intermediate shaft 82, which causes the crankshaft 102 and the eccentric pin 110 to rotate as well. If “hammer-drill” mode has been selected, rotation of the eccentric pin 110 causes the piston 34 to reciprocate within the spindle 22 via the connecting rod 118, which causes the striker 38 to impart axial blows to the anvil 42, which in turn causes reciprocation of the tool bit 25 against a workpiece. Specifically, a variable pressure air pocket (or an air spring) is developed between the piston 34 and the striker 38 when the piston 34 reciprocates within the spindle 22, whereby expansion and contraction of the air pocket induces reciprocation of the striker 38. The impact between the striker 38 and the anvil 42 is then transferred to the tool bit 25, causing it to reciprocate for performing work on a workpiece or work surface.
During operation of the rotary hammer 10 in either the hammer-drill mode or hammer-only mode, in response to the tool bit 25 receiving axial impacts from the anvil, vibration from the axial impacts is generated and translated to the operator through the housing 14 and handle 16. However, the vibration damping mechanism 122 attenuates this vibration. Specifically, the counterweight 128 reciprocates out of phase with reciprocation of the piston 34, and is continually biased toward a neutral position by the springs 144, 152, 156, 160. In some embodiments, the counterweight 128 is guided by either the base 129 or rails 198, 206. The reciprocating movement of the counterweight 128 reduces the vibration transmitted through the housing 14 and handle 16 to the user. In some embodiments, the counterweight 128 reciprocates out of phase with the rotary hammer 10 itself.
Various features of the invention are set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application No. 62/652,580 filed Apr. 4, 2018, and the entire contents of which is incorporated herein by reference.
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