The field relates to irrigation sprinklers and, more particularly, to rotary irrigation sprinklers.
A rotary irrigation sprinkler commonly includes a rotatable turret mounted at an upper end of a lower stationary body or other fixed assembly. The turret includes one or more nozzles for discharging water and is commonly rotated in a full circle or back and forth part circle motion to provide irrigation over a ground surface area. Rotary sprinklers generally include a drive mechanism, such as a water-driven motor, to transfer energy of the incoming water into a source of power to rotate the turret. One common mechanism for the motor employs a water-driven turbine and a gear train or gear reduction system to convert a high-speed rotation of the water-driven turbine into relatively low-speed turret rotation. During normal operation, the flow of incoming water into the sprinkler rotates the turbine at a relatively high rotational speed due to the velocity and pressure of the supply water. Then, the gear reduction system converts the relatively high rotational speed of the turbine to a lower rotational speed used to rotate the turret. The turret then rotates to distribute water outwardly from the sprinkler over surrounding terrain in an arcuate pattern.
The most convenient placement for these water-driven motors is usually in the lower stationary body of the sprinkler assembly, which is upstream of the turret and nozzle and in the water flow path. The stationary body of the sprinkler generally provides the most space to receive the motor and other components of the drive assembly, as the inside of this stationary body is relatively large enough to house both the turbine and other gear reduction components. In this position, however, the entire drive motor and gear train is within the water flow path and, therefore, potentially exposed to any dirt or debris in the water, which may work its way into the individual gearing components. Dirt lodged in the gear train and reduction system can damage and limit the useful life of the gearing mechanisms.
If the turbine or gearing becomes damaged, due to the location of the water-driven motor in the stationary body and upstream of the turret, these units are generally not easily accessed in an installed sprinkler system to perform field repairs. Typically, if a gear train becomes damaged, the entire sprinkler assembly including both the turret and lower stationary body may need to be replaced because the motor generally cannot be accessed in the sprinkler body as a result of the turret components hindering access.
The location of the drive motor upstream of the rotary turret in the stationary body and within the water flow path also may require higher starting pressures to compensate for a pressure drop across the motor. Because the entire water-driven motor and the gear train assembly are in the water flow path, and therefore constrict the flow path, the flow past the motor typically experiences an undesired pressure drop. In some cases, the pressure drop across a common turbine and gear train system is upwards of about 10 psi, which is usually experienced by the entire water stream due to the location of the drive motor upstream of the nozzles. Pressure drops in fluid are undesired in sprinkler systems because a loss of pressure results in a decrease in throw distance from the sprinkler nozzle. Thus, higher pressures upstream of the sprinkler are often required to compensate for the loss of pressure across the motor unit. Higher fluid pressures can require a larger and generally more costly pumping system.
Disclosed are rotary sprinklers having a compact turret mounted drive system. In one aspect, the complete drive mechanism, including all components thereof, are positioned entirely at a housing forming the rotary turret portion of the rotary sprinkler. The drive systems, as a whole unit, rotate along with the turret portion of the sprinkler. This configuration is in contrast to prior rotary sprinklers where such drive components are positioned upstream in the non-rotary body portion and did not rotate or turn as a whole unit.
In another aspect, the compact turret mounted drive systems include a main drive element, such as a turbine, paddle wheel, or the like, positioned adjacent an outlet flow channel or nozzle outlet of the sprinkler at either an upstream or downstream end portion thereof in the rotating nozzle turret and oriented to be driven from at least a portion of a fluid flow that is ultimately discharged from the sprinkler. In one approach, the main flow of fluid is portioned in the turret so that one portion of fluid is directed to one or more nozzles and bypasses the drive mechanism, and a second portion of fluid is separated from the main flow and directed to engage the main drive element proximate to the outlet flow channel or nozzle to drive the rotary turret. In some approaches, this flow may have its energy reduced by contact with the main drive element and then projected from the sprinkler as a close-in watering stream.
In yet another aspect, the compact turret mounted drive systems also may have its associated gearing assembly, which may include an appropriate gear reduction module, mounted within the same rotating turret housing, but outside of the fluid flow path. Therefore, in contrast to prior rotary sprinklers where the entire drive unit may be exposed to flowing water, only the main drive element of the drive system is exposed to the flowing fluid.
By positioning the main drive element adjacent to and, in some cases, at the downstream end of the sprinkler nozzle and/or outlet flow passage of the rotating turret, a portion of the fluid flow exiting the sprinkler impacts the main drive element and not only provides energy to rotate the turret but, at the same time, also uses the main drive element to reduce the stream energy of at least a portion of the flow to form a reduced-energy, close-in watering stream or spray. Thus, the compact turret mounted drive systems advantageously use the pressure drop across the drive unit and, in particular, the main drive element thereof to form a close-in watering flow. Therefore, fewer or no additional obstructions, pressure drop chambers, or other tortuous flow paths are preferably needed to reduce stream energy for close-in watering, as such flow energy reduction is achieved via the drive motor.
By one approach, the drive mechanisms provided herein are suitable for a rotary pop-up sprinkler, but also may be used on other rotary-type sprinklers. For convenience, the drive mechanisms will be described with an exemplary pop-up type sprinkler. As shown in
In general, the sprinkler housing 12 provides a protective covering for the riser assembly 14 and serves as a conduit for directing incoming water under pressure to the riser. The housing 12 preferably has the general shape of a cylindrical tube and may be made of a sturdy lightweight injection molded plastic or similar material. The housing 12 has a lower end 26 with an inlet 28 that may be coupled to a water supply pipe or other source of fluid. At the opposite end, the housing 12 may also include an upper cap 29 having an aperture therein in which the riser assembly 14 slideably extends through.
The riser assembly 14 is in fluid communication with the fluid received by the housing 12 and is configured to travel along the axis X between a spring-retracted position, where the riser 14 is retracted into the housing 12, and an elevated spraying position, where the riser 14 is elevated out of the housing 12, as generally shown in
The stationary body 32 has a lower end 34 and the upper end 18. The rotatable turret 16 is rotatably mounted on the upper end 18. The rotatable turret 16 includes a housing 36 forming the main structure of the turret 16 that rotates relative to the stem 32 to discharge water over a predetermined pattern, which may be adjustable from part-circle, reversing rotation between 0° to 360° arcuate sweeps or a full-circle, non-reversing rotation. The non-rotatable riser stem 32 may be an elongated hollow tube, which is preferably made of a lightweight molded plastic or similar material or stainless steel.
Prior drive mechanisms positioned a turbine and gear train assembly upstream of the nozzle and turret in the riser stem 32 so that both the turbine and gear train assembly were located in the water flow path. As described in more detail below, the drive mechanisms provided herein are located internally to the housing 36 of the turret 16 and only position a main drive element, such as a turbine, paddle wheel, drive element and the like, in the water flow path with the remaining associated gear train components isolated from the water flow path, but still contained in the turret housing 36. Therefore, the drive components are easily accessible in the turret 16, which is located on the upper end of the riser assembly 14, and if needed, the turret 16 can easily be replaced or repaired in some instances rather than needing to replace the entire riser assembly.
Turning
The turret housing 36 includes an internal flow channel 46 that directs fluid from an inlet 48 at a lower end, in fluid communication with the body 32, to an outlet 50 at an opposite end that is oriented to discharge fluid away from the sprinkler through the opening 24 in the housing side wall 42 to cover an associated ground surface area. In this approach, the flow channel 46 has a generally curved or arcuate shape thereto, such as an elbow shaped configuration, to smoothly direct the flow from the inlet 48 at the bottom of the turret housing 36 to the outlet 50 that extends through the housing side wall 42. In this approach, there are no obstructions or other components in the flow channel 46 that result in or cause unwanted pressure drops in the fluid. The outlet 50 of the flow channel 46 may include an integral nozzle or nozzle portion 52 configured to direct and project fluid outwardly from the sprinkler in a predetermined spray or column, or the outlet 50 may be configured to receive a separate nozzle insert 82, such as that generally shown in
In this first approach, adjacent to the flow channel or nozzle outlet 50 and generally downstream thereof is positioned a main drive element 54 for the drive system 40. By one approach, the main drive element 54 is in the form of a single turbine 56 that is positioned at or adjacent the outlet 50 at a downstream end thereof and oriented so that at least a portion of the turbine 56 engages at least a portion of the fluid projected away from the sprinkler. For example, the turbine 56 may include individual blades or vanes 64 (
The turbine 56 is coupled to an associated drive shaft 58, which is configured to translate the rotation of the turbine 56 to a compact turret mounted gearing assembly 60, which is configured to effect rotation of the turret 16. The drive shaft 58 is generally an elongated rod or shaft mounted in the turret housing 36 and, by one approach, to the outside of the flow channel 46. In this approach, the drive shaft 58 extends along a drive axis D that is slightly inclined downward relative to a main water flow path F exiting the channel 46, but also extends generally in the same direction as or generally along the main fluid flow path F, as best shown in
The turbine 56 includes the blades or vanes 64 configured to be rotated by the water flowing past the turbine 56, which then rotates the coupled drive shaft 58 in the same direction. In this approach, the turbine blades 64 are configured so that the turbine 56 rotates about axis D, which is at an angle β, and in this approach in a direction that is generally transverse to the direction of flowing fluid. A portion of the fluid flow (Fc) that engages the turbine blades 64 has its energy reduced due to its impact with the turbine 56. This forms a lower energy flow portion that irrigates close-in sections of an associated ground surface area. Depending on the location of the turbine (i.e., sides, top, or bottom of the flow channel 46), the lower energy flow can be directed to various locations surrounding the sprinkler. Therefore, the position of the main drive element downstream of the nozzle is effective to utilize the pressure drop across the drive motor to also construct a close-in watering flow.
Referring again to
As mentioned above, the complete drive assembly 40 is sufficiently compact to be completely mounted in the cavity 44 defined by the rotary turret housing 36, and only the main drive element 54 is positioned in the water flow path F. To achieve this compact configuration, one embodiment of the drive mechanism 60 orients the transfer gear 70 inclined relative to the axis X and the housing side wall 42. In this approach, the axis of rotation of the gear 70 is oriented about 45° relative to the axis X, as generally shown by the angle α in
The drive system 40 may be used with a nozzle that is integral with the flow channel 46 such that an end portion 47 or 52 of the flow channel 46 has a shape configured to form a particular spray or stream pattern (see, for example,
Turning again to
Turning to
Each turbine 156a, 156b has an associated drive shaft 158a and 158b, respectively, that is mounted in the turret and, preferably, to the flow channel 146 similar to the previous approach. Each drive shaft 158a, 158b also is generally aligned in the direction of the fluid flow and configured to be rotated by the fluid about their respective axes in a direction substantially transverse to the flow, as generally shown by the directional arrows Ra and Rb in
More specifically, the turret 16 may employ a switching mechanism 186 to alternate engagement of the turbines 156a and 156b and their associated drive shafts 158a and 158b with the gearing assembly 160. For instance and by one approach, when the switching mechanism 186 couples the turbine 156a and its drive shaft 158a to the gearing assembly 140, the turret is configured to rotate in a first direction, such as clockwise. Then, when the switching mechanism 186 is tripped and switches engagement with the turbines so that the second turbine 156b and its drive shaft 158b, which rotates in the opposite direction, is coupled to the gearing assembly 160, then the turret 16 is configured to rotate in a second or opposite direction, such as counterclockwise. The switching mechanism 186 and turret 16 may employ any number of toggling levers, switches, gears and the like to alternate engagement between the drive shafts 158a and 158b and the gearing assembly 140. For example, the switching mechanism 186 may raise and lower the drive shafts 158a, 158b from engagement with a transfer gear 170, such as, for example, with the pivot bases or similar structures, as described below with
As with the main drive element 54, each of the drive shafts 158a and 158b extends along an associated drive axis Da and Db, respectively, that extend generally in the direction of the fluid flow, but preferably slightly disposed or inclined thereto, such as inclined or disposed to a main flow axis F extending generally coaxial to an exit of the flow channel. For example, the drive shafts 158a and 158b may be angled inwardly toward each other. By one approach, each drive axis Da and Db is disposed at an angle βa and βb, respectively, between about 1° and about 10° relative to the flow axis F to position at least an inner portion of turbine vanes in at least a portion the fluid flow. In this configuration, both turbines 156a and 156b can be employed to achieve a single close-in watering stream or spray, or the turbines can be oriented in slightly different vertical tilt angles so that each turbine 156a and 156b produces different fluid sprays with varying water energies. For example, the fluid engaging turbine 156a may produce a close-in fluid stream or spray, and the fluid engaging turbine 156b may produce a slightly higher energy stream or spray to project fluid slightly farther from the sprinkler 10 due to the drive axes being disposed or tilted at slightly different angles in a horizontal plane.
Similar to the previous embodiment, this form of the drive system 160 may be employed with a nozzle portion integral with the flow channel 146 or with a separate nozzle insert 82. To this end, the pair of turbines 156a and 156 also may employ one or more shifting mechanisms, as needed, to permit insertion of the removable nozzle insert 82, such as those described above with flow channel 46. The flow channel 146 may use guides 84 on one or both of the turbines 156a, 156b so that one or both of the turbines 156a, 156b may be shifted to allow insertion of the insert 82.
As shown in the figures, the pair of turbines 156a and 156b are positioned on opposite sides of the flow channel outlet 150, but the turbines also may be positioned along other portions of the flow channel sides or perimeter so long as they are adjacent the outlet at a downstream end thereof. For example, the turbines may be at top and bottom sides of the channel 146, or even on the same side of channel 146. Moreover, the inclination and tilt of the drive axes D, Da, and/or Db also may be changed in either a horizontal or vertical direction depending on what particular throw distance, stream energy, or positioning of the close-in stream or spray is desired.
Turning to
More specifically and referring to
By one approach, the wheel 256 may be in the form of a pelton wheel, where the wheel is configured so that fluid flows generally tangentially to paddles, blades, or other drive units 264 of the wheel 256. Preferably, the wheel 256 includes a plurality of paddles 264 extending radially outwardly therefrom. During operation, fluid flow is directed through the flow channel 246 and directed by the flow channel to engage the wheel 256 tangentially and, in particular, to contact the paddles 264 thereof to turn the wheel 256 generally in the direction of fluid flow (as shown by arrow R in
As also shown in
As best shown in the partial cross-sectional view of
Similar to the previous approach, all components of this drive system 240 are mounted in the housing 36 of the turret 16. Only the main drive element 254 is positioned in the fluid flow path and the remaining components of the gearing assembly 260 are spaced from and outside of the fluid. In one approach, the drive system 240 may also include similar gearing 260 on both sides of the flow channel 246.
Turning now to
In this approach, a gearing system 360 and switching mechanism 386 are employed together with a main drive element 354, which also is configured to rotate in the direction of a tangential fluid flow similar to the wheel 256 of the previous approach. Here, the main drive element 354 is a relatively smaller paddle-type wheel 356 and positioned at a lower portion of the flow channel's outlet 350. As with the other approaches, the main drive element 354 is adjacent the flow channel or nozzle outlet 350 at a downstream end thereof. Similar to the previous approaches, only the main drive element 354 is positioned to engage or skim the fluid while the rest of the gearing system 340 is separate from and spaced from the fluid flow path.
In this approach, the nozzle 382 is oriented along the sprinkler's longitudinal axis X so that the nozzle projects a fluid flow in a generally horizontal direction along the axis X. The flow channel 346 in this approach then functions as a deflector that is configured to deflect or redirect the horizontally directed fluid via a curved or arcuate deflecting portion 347 from the generally horizontally direction to an outwardly configured direction away from the sprinkler 10. The main drive element 354 is then positioned in the flow channel 346, such as in a lower portion thereof, to engage or skim a portion of the redirected flow for powering the drive motor of the sprinkler. Similar to the wheel 256, the main drive element 354 of this approach is a paddle wheel 356 configured to be turned by a tangential flow generally in the direction of fluid flow.
The gearing system 340 of this approach also is sized to be received in a rotatable housing and configured to turn the sprinkler turret 16 is reversing directions. To this end, the drive system 340 uses a pair of left and right pivot bases 390 positioned on opposite sides of the flow channel 346. The pivot bases 390 are arranged and configured to pivot up and down in a generally vertical plane in opposite directions due to engagement with a trip lever or toggle arm 392 (
More specifically, the main drive element 354 rotates about a drive shaft 358 (oriented generally transverse to the flow of fluid) and engages a worm cluster 393 received in each of the left and right pivot bases 390. Each worm cluster 393 including a primary worm gear 394 mounted in a first or forward window 395 of each pivot base 390. Each primary worm gear 394 is rotated by the main drive element 354 via a transfer pinion gear 355 having circumferential grooves 356 on an outer surface thereof that mate with corresponding grooves on the primary worm gear 394. Each primary worm gear 394 is rotated simultaneously, but in opposite directions thereof.
Each primary worm gear 394 then turns a transverse drive shaft 396 of the worm cluster 393 that extends rearwardly from the primary worm gear 394 in the pivot base 390 to the rear of the drive system 340. Each transverse drive shaft 396 includes a secondary worm gear 397 positioned at a distal end thereof and disposed in a second window or opening 398 of the pivot bases 390. The secondary worm gear 397 is arranged and configured to mate in an alternating fashion with a central drive gear 400 (
To effect reversing operation of the turret 16, the transverse drive shafts 396 of each worm cluster 393 are each received in opposite ends 404a and 404b of the toggle arm 392, as shown in
When a shift lever 406 is engaged by a trip tab or other member of the turret (not shown), the lever 406 is shifted and a bias member or coil spring 408 urges the toggle arm 392 to pivot about a pivot axis 410 to shift the right pivot base 390a up (and with it the right transverse drive shaft 396a) to disengage the right secondary worm gear 397 from the central drive gear 400. At the same time, the left toggle base 390b is pivoted downwardly (and with it the left transverse drive shaft 396b) so that the left transverse drive shaft 396b and its associated secondary worm gear 397 then engages the central drive gear 400 to turn the turret in the opposite direction.
Turning now to
More specifically, the turret 16 defines at least the outlet 524a with an internal drive flow passage 525a in fluid communication therewith. This fluid passage and outlet are arranged and configured so that a portion of the fluid entering the turret 16 is used to first power rotation of the turret and then be projected from the sprinkler to irrigate a portion of the surrounding ground surface area. In one approach, this flow stream from the outlet 524a may be a low-energy stream to water close-up areas to the sprinkler.
In addition, the turret 16 also may define a primary flow passage 525b that is in fluid communication with the primary outlet 524b. If used, this passage and outlet may be arranged and configured to allow a fluid stream to bypass the drive channel 525a to form a fluid stream that does not have its energy reduced by engagement with the drive system. Thus, the passage 525b and outlet 524b may project a second fluid stream a relatively far distance from the sprinkler for watering distances remote therefrom. A third flow passage 525c may be defined in fluid communication with the third or intermediate outlet 524c, where both are generally arranged and configured to project a third, separate flow stream an intermediate distance from the sprinkler. The third flow passage 525c may also bypass the drive system. While the turret 16 in this approach is shown with the three separate outlets 524 and passages 525, any number of outlets and flow passages may be used in combination with the outlet 524a and drive passage 525a.
Turning to
If used, the outlet 550b may be arranged and configured to direct fluid from the plenum 548 to the flow passage 525b and outlet 524b. Preferably, the outlet 550b and flow passage 525b are defined with a minimum of obstructions, restrictions, or direction changes to provide a high-energy flow stream to the outlet 524b. For example, the outlet 550b and/or the flow passage 525b may have a generally smoothly contoured profile such as a generally elbow shaped conduit to direct a fluid flow from the plenum 548 in a manner that minimizes energy loss. If used, the outlet 550c may be arranged and configured to direct fluid from the plenum 548 to the flow passage 425c, which may include features, obstructions, or restrictions to decrease the flow rate and/or pressure of the fluid in this passage to form an intermediate energy flow stream to project fluid from the outlet 524c an intermediate distance flow stream to water ground surface areas at intermediate distances from the sprinkler, i.e., primarily between the discharge from the outlets 542a, 524b.
Referring to
More specifically, the flow director 554 may define a contoured flow channel, such as an inverted U-shaped passageway to redirect the flow; however, other shapes and configurations are also possible. By one approach, the flow director 554 includes a generally elbow shaped spout 555 for smoothly re-directing the upwardly flowing fluid from the regulator valve 552 to an intermediate or transverse portion 557 of the main drive passage 525a. The intermediate or transverse portion 557 then directs the fluid to a main drive cavity 558, which houses the main drive element 556.
As with the other embodiments, the main drive element 556 may be a turbine, paddle wheel, or the like. Preferably, the main drive element 556 is a turbine mounted for rotation in the cavity 558 about a drive axis D generally parallel to the housing longitudinal axis X, as shown in
Again referring to
Turning now to
Each spur gear 582a, 582b is coupled to a worm gear 584a, 584b that extends generally inwardly relative to the housing cavity and oriented transverse to the longitudinal axis X. The worm gears 582a, 582b are meshed with a turret drive gear 586 that is fixed to a central turret shaft 588, which also is fixed against rotation relative to the riser 14. Thus, as the spur gears 582a, 582b rotate (via rotation of the turbine 556 and gearing assembly 576), the transverse worm gears 584a, 584b also rotate in the same direction. The worm gears 548a, 548b are meshed with the gear 586 so that as they rotate they crawl around the fixed gear. This, in turn, causes the turret 16 to rotate about the central X axis because the gearing assembly is fixed for rotation with the turret 16.
As shown, the spur gears 582a and 582b may optionally be positioned off plane from each other so that each gear 582a and 582b is positioned in a different horizontal plane in the turret housing 36. This may be advantageous because it allows different portions of the fixed gear 586 to be engaged by one of the transverse worm gears 584b or 584b. For example, the worm gear 584a may be positioned in a slightly higher horizontal plane so that it engages an upper portion of the fixed gear 586. The worm gear 584b may be positioned in a slightly lower horizontal plane so that it engages a lower portion of the fixed gear 586. Of course, if both worm gears 584a and b are used, they also may be included in a similar plane or reversed in positioning. This is advantageous because it may reduce the wear on the main fixed gear 586 when both spur gears are used.
Turning now to
As shown in
To reverse direction of the turret rotation, the reversing mechanism 600 may include a tripping system that includes a pair of spaced trip arms 610 positioned circumferentially about an upper portion of the flow module 547, as best shown in
In particular, as the turret 16 and trip lever 602 rotate, engagement of one of the trip arms 610 with the trip lever 602 causes the lever 602 to toggle one way to move the flow direction 554 to one position for one direction of rotation, and engagement of the other trip arm causes the lever 602 to toggle to the other direction to move the flow direction 554 to the other position for opposite rotation. By one approach, the lever 602 and flow director 554 pivot back and forth about 20° to about 30°, but other ranges of pivoting also may be suitable.
In one approach, the reversing mechanism 600 may include a right trip arm ring 620 fixedly mounted to the central shaft 588, except when adjusted by a user. The ring 620 includes the right trip arm 614 depending from an outer circumferential edge 622, as shown in
As shown in
Another adjustment screw 670 may be provided to couple with a left ring adjustment drive ring 672, which may be concentrically mounted with the right adjustment drive ring 644, to adjust the left trip arm ring 630 in a similar manner using a second pinion transfer gear 674. More specifically, the adjustment screw 670 includes a lower geared portion 671 that can engage with an inner gear ring 673 of the drive ring 672. The drive ring 672 includes a second inner gear ring 675 that meshes with and drives the second pinion transfer gear 674, which, in turn, meshes with and drives an inner gear 677 of the left trip arm ring 630 to move the left trip arm 612. The left adjustment screw 670 also is normally biased, such as with a spring, out of engagement with the inner gear ring 673. To actuate, the screw 670 is pressed down against the bias to engage the inner gear ring 673 and then turned.
More specifically, the trip lever 602 includes a base 603 and a lever 605 hinged to the base. The opposite ends of the base 603 and lever 605 are separated by a pair of springs 607. The base 603 and lever 605 both define a square hole through which the square shaft sleeve 680 extends. The hole in the lever 605 is large enough to provide a clearance with the shaft so that the lever can bias downward when engaged by the trip arms 612, 614 in excessive force situations. This prevents vandalism to the trip arms, i.e., so that trip arms will not break off.
As best shown in
It will be understood that various changes in the details, materials, and arrangements of parts and components which have been herein described and illustrated in order to explain the nature of the sprinkler may be made by those skilled in the art within the principle and scope of the sprinkler as expressed in the appended claims. Furthermore, while various features have been described with regard to a particular embodiment or a particular approach, it will be appreciated that features described for one embodiment also may be incorporated with the other described embodiments.
This application claims benefit of U.S. Provisional Application No. 61/222,415, filed Jul. 1, 2009, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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61222415 | Jul 2009 | US |