This invention relates in general to rotary joints.
Caster rolls are used in a continuous casting process for forming metal. The caster rolls can support, form, and guide the metal during the process. Prior rotary joints for caster rolls have a number of disadvantages, such as a lack of an exterior location to deploy a sensor for detecting a characteristic of the fluid within the rotary joint.
A rotary joint is disclosed. In some embodiments, the joint has a head, a non-rotating component, and a rotating component. The head has a first fluid channel and a sensor port on an exterior of the head in communication with the first fluid channel. The non-rotating component is connected to the head and has a second fluid channel in communication with the first fluid channel. The rotating component is mounted to rotate about the non-rotating component.
A method of monitoring a fluid characteristic of a fluid in a caster roll is disclosed. A sensor is mounted to a sensor port on an exterior of a head of a rotary joint. The sensor port is in fluid communication with a first fluid channel of the head. The rotary joint is deployed in a bore of the caster roll where a rotating component of the rotary joint is in the bore. The rotating component is rotatable about a shaft of the rotary joint. The shaft is connected to the head. Fluid flows through the first fluid channel. A fluid characteristic of the fluid in the first fluid channel is detected with the sensor.
Numerous other advantages and features of the present invention will become readily apparent from the following detailed description of the invention and the embodiments thereof, from the claims, and from the accompanying drawings.
The following description is presented to enable any person skilled in the art to make and use the invention. For the purposes of explanation, specific nomenclature is set forth to provide a plural understanding of the invention. While this invention is susceptible of embodiment in many different forms, this description describes and the drawings show specific embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments illustrated.
A rotary joint 10 is disclosed. The joint 10 comprises a head 12, a rotating component or journal gland 14, a non-rotating component or shaft 16, and a conduit 18. The head is connected to the shaft 16. The head 12 is non-rotating. The journal gland 14 is mounted to rotate about the non-rotating component. The conduit 18 extends within the shaft and into the head.
The rotary joint to a caster roll 21 in the bore 23 of the caster roll 21, such as shown in
The journal gland 14 comprises an end flange 20 and a gland portion 22. The end flange is radially larger than the gland portion 22. The end flange comprises a plurality of fastener apertures 24 that are adjacent to a perimeter of the end flange 20 as shown in
The journal gland 14 is mounted to rotate on the shaft 16. The gland 14 comprises seal recesses 28, 30 that receive rotary seals 32, 34 between the gland 14 and the shaft 16. The rotary seals 32 seals the area between the seals 32, 34 where the gland 14 interfaces with the shaft 16 from external contamination. Seal 34 seals internal pressure between the seals 32, 34 where the gland 14 interfaces with the shaft 16. The rotary seals may either rotate with or under the influence of a rotation of the gland 14 or may be stationary. In some embodiments, the seals comprise a sealing component 36 and a resilient component 38. In some embodiments, the sealing component may comprise Teflon and the resilient component may comprise steel or stainless steel. The resilient component acts as an energizer to ensure the seal maintains contact with the gland 14 and the shaft 16.
Adjacent the seal recesses 28, 30 and the seals 32, 34 are split journal recesses 40, 42, and split journal glands 44, 46 at opposite axial ends of the journal gland 14. The split journal glands 44, 46 enclose the seals 32, 34 within the seal recesses 28, 30 at opposite ends of the journal gland 14. The split journal glands 44, 46 are radially larger than the seals, as shown in
Adjacent the split journal glands 44, 46 at opposite axial ends of the split journal glands 44, 46, are thrust bearings 48, 50. The thrust bearings rotate with the shaft and support axial load of or provided via the journal gland 14, and reduce wear between the gland and shaft. Adjacent the thrust bearing 48 is a retaining ring 52. Adjacent the thrust bearing 50 is an end flange 54. The retaining ring 52 is seated and axially contained within a retaining ring groove 56 in the shaft 16. The end flange 54 is radially larger than the remaining portions of the shaft 16, as shown in
The shaft comprises a setscrew groove 57 adjacent the retaining ring groove 56 opposite the end flange 54, as shown in
The shaft 16 comprises a bore 62. The bore extends through the shaft along its axial length between a front opening 64 and a rear opening 66.
The head comprises a front 68, a bottom 70, a top 72, a first side 74, and a second side 76. The front comprises a plurality of front chamfers 78, 80, 82, 84, 86 and a front face 88. The front chamfers transition between the front face 88 and the side 74, 76, top 72, and top chamfers 92, 90. The top chamfers 90, 92 transition between the top face 93 and the sides 74, 76. While the head 12 is shown as comprising a generally rectangular shape in the figures, the head may comprise other shapes, with or without chamfers.
The head 12 comprises at least one sensor port 94 on an exterior of the head. In some embodiments, the head comprises a first sensor port 94 and a second sensor port 96 on an exterior of the head. In some embodiments, one or more or all of the ports 94, 96 are on a front 68 of the head, such as the front face 88 or on a chamfer 78, 80 of the front, as shown in
The head comprises at least one fluid channel and, in some embodiments, a plurality of fluid channels, comprising a first fluid channel 98 and a second fluid channel 100, such as shown in
In some embodiments, the first fluid channel 98 comprises a plurality of first fluid channel segments 106, 108, 110. Segment 106 is fluid connected to and joins segment 108, and segment 108 is fluid connected to and joins segment 110. In some embodiments, the second fluid channel comprises a plurality of second fluid channel segments 112, 114, 116. Segment 112 is fluid connected to and joins segment 114, and segment 114 is fluid connected to and joins segment 116. In some embodiments, segment 116 is concentric with and has a diameter that is larger than a diameter of a head bore 122, as shown in
The first sensor port 94 is in fluid communication with the first fluid channel 98 via a port channel 146 of port 94. Channel 146 of port 94 joins segment 106. The second sensor port 96 is in fluid communication with the second fluid channel 100 via a port channel 146 of port 96. The channel 146 of port 96 joins segment 112.
The head comprises the head bore 122 that is open to a back side 124 of the head opposite the front 68, as shown in
The conduit 18 extends through the bore 62 of the shaft 16 and divides the bore into a plurality of fluid channels 128, 130. The fluid channel inside the conduit is fluid channel 130. The fluid channel within the bore 62 but outside of the conduit is fluid channel 128.
As shown in
The conduit 18 is secured against axial movement in the direction A of
A pin 138, such as a slotted spring pin, extends through the conduit via apertures 140 in the conduit 18, as shown in
In some embodiments, the ports 94, 96 comprise a recessed perimeter face 154 surrounding the perimeter wall 144 and port channel 146. There is a chamfer 156 between the recessed perimeter face 154 and the surrounding wall of the chamfer 78, 80. In some embodiments, there is a chamfer 156 adjacent the wall 144 and more specifically between the recessed perimeter face 154 and the wall 144 or front portion 148, as shown in
In some embodiments, a port plug 170 can be used at one or both ports 94, 96, when a sensor is not deployed at the port(s), such as shown in
An exemplary sensor 160 that can be deployed at one or both ports 94, 96 is shown in
In some embodiments, the sensor is a temperature sensor configured to measure temperature, and in particular fluid temperature, at or adjacent the port 94, 96 within the head. When the temperature reported by the sensor meets or exceeds a predefined value, such temperature may indicate a failure of or a problem with the rotary joint, the corresponding caster roll, the fluid coolant system or parts thereof. In some embodiments, the temperature sensor has a temperature sensing range of −40 degree Celsius (C) to 125 degrees C.
In some embodiments, sensor is a pressure sensor or pressure transducer configure to measure fluid pressure at or adjacent the port 94, 96. In some embodiments, a pressure sensor is provided at both ports 94, 96 and the pressures reported by both sensors are compared to determine the difference between the pressure reported at the first sensor and the pressure reported at the second sensor. When the pressure difference between the sensors meets or exceeds a predefined value, such pressure differential may indicate a failure of or a problem with the rotary joint, the corresponding caster roll, the fluid coolant system, or parts thereof. Therefore, sensors, such as temperature sensors or pressure sensors can be used at the port(s) 94, 96 to monitor the status, health, and/or state of operation of the rotary joint, the corresponding caster roll, and/or the fluid coolant system. In some embodiments, the sensor is configured for wireless communication, such as via WIFI, Bluetooth, Cellular, or other protocols, and can send data from the sensor wirelessly to a receiver.
The rotary joint 10 is a part of a fluid circuit, which may be a cooling fluid circuit for cooling the caster roll 21 or for otherwise maintaining the caster roll 21 at a predefined temperature or temperature range. Fluid enters the head 12 of the rotary joint 10 from a fluid source at the fluid port 102. A fluid pump (not shown) maybe provided upstream of the head to pump the fluid into the head. The fluid travels in and through the first fluid channel 98, including in segments 106, 108, and 110. The fluid enters the front 19 of the conduit 18 from the segment 110. The fluid travels through the conduit 18 in channel 130. The fluid exits the channel 130 and conduit at the back end 17 of the conduit. In some embodiments, a second conduit 27 is connected to the first conduit 18 at the back end 17 with a coupling 61 as shown in
The fluid entering the head at port 102 is in fluid communication with the first sensor port 94, and any sensor deployed at the port 94. The fluid about to exit the head at port 104 is in fluid communication with the second sensor port 96, and any sensor deployed at the port 96. Therefore, fluid characteristics, such as temperature, pressure, or others, can be detected at or adjacent inlet port 96 and at or adjacent outlet port 96 by an adjacent sensor at ports 94 and/or 96. Such fluid characteristics can be reported via the sensors to an operator or other appropriate person who can attend to maintenance of the fluid circuit, the rotary joint, the caster roll, and/or components thereof. The fluid characteristics can be reported via the sensors to a connected or remote computing device that is configured to record the data report by the sensor(s) and/or to notify the operator or other appropriate person.
From the foregoing, it will be observed that numerous variations and modifications may be affected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred. For example, one or more component embodiments may be combined, modified, removed, or supplemented to form further embodiments within the scope of the invention. Further, steps could be added or removed from the processes described. Therefore, other embodiments and implementations are within the scope of the invention.