1. Field
The disclosed concept relates generally to machinery for container closures and, more particularly to rotary liners and methods for lining container closures such as, for example, can ends, with a sealant material. The disclosed concept also relates to conveying assemblies for rotary liners.
2. Background Information
It is known to apply sealant material, commonly referred to as compound, to the underside of container closures to facilitate subsequent sealing attachment (e.g., without limitation, seaming) of the closures to containers such as, for example, beverage and food cans.
Accordingly, the aforementioned rotary liner 13 results in a single distinct pathway 31 for conveying can ends 1 into and out of the rotary liner 13, as shown in
There is, therefore, room for improvement in rotary liners, and in conveying assemblies and methods therefor.
These needs and others are met by embodiments of the disclosed concept, which are directed to a conveying assembly and associated method for increasing the productivity of a rotary liner.
As one aspect of the disclosed concept, a conveying assembly is provided for conveying container closures to and from a rotary liner. The rotary liner includes a base, a chuck assembly and a turret assembly. The turret assembly includes a number of fluid dispensing apparatus structured to dispense a sealant for lining the container closures. The chuck assembly comprises a plurality of chuck members structured to manipulate the container closures with respect to the fluid dispensing apparatus to facilitate the application of the sealant. The conveying assembly comprises: a plurality of downstackers structured to feed the container closures into the rotary liner; a plurality of star wheels each being structured to transfer a number of the container closures from a corresponding one of the downstackers to the chuck assembly; and a number of unloading guides structured to cooperate with the chuck assembly to discharge the container closures from the rotary liner.
The plurality of downstackers may be a first downstacker and a second downstacker, and the plurality of star wheels may be a first star wheel and a second star wheel. The first star wheel may be structured to transfer each of the container closures from the first downstacker to a corresponding one of the chuck members of the chuck assembly, and the second star wheel may be structured to transfer each of the container closures from the second downstacker to another corresponding one of the chuck members of the chuck assembly. The turret assembly may rotate about an axis, wherein a plurality of container closures are lined with the sealant during each revolution of the turret assembly about the axis As another aspect of the disclosed concept, a rotary liner is provided. The rotary liner comprises: a base including a first side and a second side; a turret assembly including a number of fluid dispensing apparatus structured to dispense a sealant for lining a plurality of container closures; a chuck assembly comprising a plurality of chuck members for manipulating the container closures with respect to the fluid dispensing apparatus to facilitate the application of the sealant; and a conveying assembly for conveying the container closures to and from the rotary liner, the conveying assembly comprising: a plurality of downstackers for feeding the container closures into the rotary liner, a plurality of star wheels each transferring a number of the container closures from a corresponding one of the downstackers to corresponding chuck members of the chuck assembly, and a number of unloading guides cooperating with the chuck assembly to discharge the container closures from the first side of the base of the rotary liner and the second side of the base of the rotary liner.
In a further aspect of the disclosed concept, a method of lining container closures in a rotary liner is provided. The method comprises: providing a conveying assembly including a first downstacker, a second downstacker, a first star wheel and a second star wheel; feeding a number of container closures from the first downstacker and a number of container closures from the second downstacker into the rotary liner; transferring each of the container closures from the first downstacker to a corresponding chuck member of a chuck assembly of the rotary liner using the first star wheel; transferring each of the container closures from the second downstacker to another corresponding chuck member of the chuck assembly using the second star wheel; rotating a turret assembly of the rotary liner about an axis and dispensing a sealant as the turret assembly rotates; lining a plurality of container closures from the first downstacker and a plurality of container closures from the second downstacker with the sealant during a single revolution of the turret assembly about the axis; and discharging the container closures from a number of unloading guides of the rotary liner.
A full understanding of the disclosed concept can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
Directional phrases used herein, such as, for example, left, right, up, down, top, bottom, clockwise, counterclockwise and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
The specific elements illustrated in the drawings and described herein are simply exemplary embodiments of the disclosed concept. Accordingly, specific dimensions, orientations and other physical characteristics related to the embodiments disclosed herein are not to be considered limiting on the scope of the disclosed concept.
As employed herein, the terms “container closure,” “can end” and “lid” are generally synonymous and are used substantially interchangeably to refer to any known or suitable closure member that is applied to (e.g., with limitation, seamed to) the open end of a container (e.g., without limitation, beverage can; food can) to seal the contents of the container therein.
As employed herein, the term “productivity” refers to the output of the rotary liner and is preferably measured in container closures per minute.
As employed herein, the statement that two or more parts are “coupled” together shall mean that the parts are joined together either directly or joined through one or more intermediate parts.
As employed herein, the term “number” shall mean one or an integer greater than one (i.e., a plurality).
As shown in
The conveying assembly 100 preferably includes a first downstacker 123A and a second downstacker 125B, both shown in
As shown in
The first unloading guide 129A includes a first guide portion 139 and a second guide portion 141 each of which is a single piece or component in the example shown and described herein. The first guide portion 139 includes first and second sides 147,149. The first side 147 of the first guide portion 139 of the first unloading guide 129A is disposed opposite and spaced apart from the second guide portion 141 of the first unloading guide 129A to form a discharge passageway 155 therebetween. The second side 149 of the first guide portion 139 is configured to cooperate with the second star wheel 125B to guide the can ends 101B from the second downstacker 123B to the chuck members 127 along the second pathway 131B. The second unloading guide 129B guides the can ends 101A along the first pathway 131A in substantially the same manner, as shown. Specifically, the first side 151 of the first guide portion 143 of the second unloading guide 129B is disposed opposite and spaced apart from the second guide portion 145 of the second unloading guide 129B, in a order to form a discharge passageway 157 therebetween. The second side 153 of the first guide portion 143 of the second unloading guide 129B cooperates with the first star wheel 125A to guide the container closures 101B from the second downstacker 123B to the chuck members 127 of the chuck assembly 117 and along pathway 131A, as shown.
Accordingly, it will be appreciated that the disclosed conveying assembly 100 establishes two distinct pathways 131A,131B for conveying can ends 101A,101B to and from the rotary liner 113, in order to increase the productivity thereof. More specifically, in the example shown and described herein, as the turret assembly 119 (
As shown in Table 1, the productivity of the disclosed rotary liner 113 is increased between about 40 percent and about 78 percent, depending on the size (e.g., without limitation, diameter) of the can end (e.g., 101A,101B) that is being lined, as compared to existing rotary liners (see, for example, rotary liner 113 of
Table 2 shows the timing and associated rotation of the turret assembly 119 (
Slowing the turret assembly 119 (
Referring to Table 2, it is interesting to note that the spray time is substantially similar for both rotary liners 13 (
Accordingly, a conveying assembly 100 and associated method for a rotary liner 113 are disclosed for lining a plurality (e.g., without limitation, at least one can end 101A from the first downstacker 123A, and at least one can end 101B from the second downstacker 101B) with sealant 5 (see, for example,
While specific embodiments of the disclosed concept have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the disclosed concept which is to be given the full breadth of the claims appended and any and all equivalents thereof.