This application is the U.S. National Stage of International Application Number PCT/FR2014/051869 filed on Jul. 21, 2014, which application claims priority under 35 USC §119 to French Patent Application No. 1357185 filed on Jul. 22, 2013. Both applications are hereby incorporated by reference in their entirety.
The invention generally relates to a rotary-oscillating sub-assembly and to a rotary-oscillating pumping device for positive displacement pumping of a fluid.
The use of positive displacement pumping devices is known for producing and/or reconstituting mixtures (liquid-solid or liquid-liquid mixtures) and/or administering fluids (by injection, infusion, orally, spray, ...), in particular for medical, cosmetic, veterinary applications. For these types of applications, accurate quantities of fluid need to be pumped in a controlled manner, e.g. towards a container, or in order to administer them directly to a patient via an injection or infusion device, or via any other suitable device.
In particular in the medical field, in a hospital context, in a care center, or at home, it is known to use devices of the “syringe pusher” and “cartridge device pusher” types, and also peristaltic pumps.
“Syringe pusher” type devices require the syringe to be filled beforehand. Filling is usually performed manually, and this operation is laborious, particularly since it requires specific precautions to be complied with in order to guarantee the integrity of the liquid and the safety of personnel.
“Cartridge pusher” type devices require the use of silicone to lubricate the body of the cartridge and thus to make sliding easier between the piston, generally made of elastomer, and the body of the cartridge, generally made of glass or of plastics material. The presence of silicone in direct contact with the fluid generates problems of stability for molecules while they are being stored in the cartridge prior to being used.
Peristaltic pumps are bulky and voluminous. In addition, the principle on which such peristaltic pumps operate requires them to have a flexible hose that prevents high pressure being reached. As a result of the flexibility of the hose, the volumetric efficiency (ratio of real flowrate divided by demanded flowrate) varies greatly with varying fluid outlet pressure, and quickly degrades metering accuracy without the help of an auxiliary sensor (e.g. a flowrate sensor). Thus, the working pressures of such peristaltic pumps are typically lower than 5 bars, thereby limiting their use with viscous liquids. Furthermore, that type of pump often generates miniscule bubbles of air in the fluid, which bubbles can have an unacceptable effect. Finally, the rapid aging of the mechanical properties of the hose poses problems of changes over time in the performance and/or the reliability of that type of pump. The same types of drawback are encountered with diaphragm pumps.
It is also possible to use check-valve pumps. However, fluid can then pass freely from the inlet duct to the outlet duct when the inlet is at a higher pressure than the outlet. Also, check-valve pumps do not offer the possibility of having a neutral position in which all fluid flow is prevented. Finally, they are not reversible.
It is also possible to use gear or lobe pumps. However, those types of pump present poor self-priming capacity and they retain large internal volumes of fluid, making them difficult to use for such medical, cosmetic, or veterinary applications.
Publications GE 122 629, DE 36 30 528, and U.S. Pat. No. 3,168,872 describe rotary-oscillating positive displacement pumping devices each comprising: a hollow body defining a cavity and having a wall with two ducts passing therethrough and opening out into the cavity; and a piston housed in the cavity in which it is movable angularly and in alternative axial translation so as to vary the volume of the working chamber that it defines together with the cavity. U.S. Pat. No. 3,168,872 particularly describes the piston including a flat that is suitable for being successively in communication with one of the ducts during an intake phase, then none of the ducts during a switching phase, then the other one of the ducts during a discharge phase, then once again none of the ducts during a new switching phase, and so on. Thus, the fluid may be sucked in via one of the ducts during the intake phase, stored in the working chamber during the switching phase, and then discharged via the other duct during the discharge phase. However, proper operation of the rotary-oscillating positive displacement pumping device requires good sealing between the piston and the cavity, and this requires tight manufacturing tolerances that are difficult to comply with without considerable production costs and/or significant friction that penalizes the energy efficiency of the rotary-oscillating positive displacement pumping device.
The object of the invention is to remedy those drawbacks by proposing a rotary-oscillating sub-assembly for positive displacement pumping and a rotary-oscillating positive displacement pumping device of manufacturing cost that is moderate, with a limited number of parts, that is reversible, that is accurate, that makes it possible to transfer viscous liquid even at high pressure, and that have a good fluid-flow and energy efficiency.
To this end, the invention provides a rotary-oscillating sub-assembly for positive displacement pumping of a fluid, said sub-assembly comprising a hollow body defining a cylindrical cavity of longitudinal axis and having a wall with at least two ducts passing therethrough and opening out radially into said cavity, a piston housed in said cavity with which it co-operates to define a working chamber and comprising, in its cylindrical surface, a kind of longitudinal channel or recess that opens out longitudinally into said working chamber, said piston being provided with a sealing gasket that is made of a material having a modulus of elasticity that is less than the moduli of elasticity of said piston and of said body, and that is carried by said piston, the gasket running beside said channel so as to guarantee leaktight sealing between said piston and said cavity, the piston being movable angularly so as to put said working chamber into fluid-flow communication with at least one, then none, then at least the other of said ducts, and being movable in longitudinal translation to reciprocate so as to cause the volume of said working chamber to vary and successively suck in and then discharge said fluid via one then the other of said ducts, said sub-assembly being characterized in that the piston comprises a first axial end remote from a second axial end, said second axial end being in contact with the working chamber, said sealing gasket is made up of a plurality of portions comprising a first sealing portion in the shape of a ring that extends around the cylindrical surface of the piston beside its first axial end, a second sealing portion in the shape of a half-ring that extends around the cylindrical surface of the piston beside its second axial end, the half-ring having two ends that are spaced apart from each other over the cylindrical periphery of the piston, and a third sealing portion that is formed by two sealing strips that extend axially over the outside surface of the piston respectively between a first end of the half-ring and the ring, and a second end of the half-ring and the ring; in that the two strips are angularly distinct from each other and each define:
The basic idea of the invention is to provide a sealing gasket between the piston and the body, the sealing gasket having a particular shape that makes it possible to guarantee effective, sealing while limiting friction, so as to improve the energy efficiency and increase the flowrate accuracy of the rotary-oscillating sub-assembly.
The rotary-oscillating sub-assembly of the invention may advantageously present the following features:
The invention extends to a device for positive displacement pumping of a fluid, the device being characterized in that it comprises drive means and a rotary-oscillating sub-assembly for pumping a fluid, and releasable mechanical coupler means for mechanically connecting said drive means to said piston in releasable manner. Thus, for applications in which microbiological control is important, the fluid-flow portion formed by the rotary-oscillating sub-assembly may be separated easily from the drive means so as to be sterilized and/or changed.
The present invention can be better understood and other advantages appear on reading the detailed description of two embodiments given by way of non-limiting example and shown in the accompanying drawings, in which:
In
The rotary-oscillating pumping sub-assembly of the invention may present a single-acting configuration having a single stage, described below as a first embodiment shown in
With reference to
As shown in detail in
The inside of the larger-diameter cylindrical portion 4 forms a bore 7 of longitudinal axis A. The free end of the larger-diameter cylindrical portion 4 is open and is for receiving the piston 3 in longitudinal sliding. The other end is connected to the smaller-diameter cylindrical portion 5 via the shoulder 6. The wall of the larger-diameter cylindrical portion 4 has an orifice 8 passing therethrough for receiving a radial guide finger 9 that is arranged so as to extend into the bore 7. In the embodiment shown, the guide finger 9 is a pin. The guide finger 9 may also be secured to the body by adhesive or by any other suitable means. By way of example, the guide finger 9 presents a cylindrical section or any other suitable section.
The inside of the smaller-diameter cylindrical portion 5 defines a cavity 10 of longitudinal axis A and of diameter that is less than the diameter of the bore 7. The free end of the smaller-diameter cylindrical portion 5 is closed and forms the bottom of the body 2. The bore 7 and the cavity 10 are for receiving the piston 3 housed in the body 2. The wall of the smaller-diameter cylindrical portion 5 has two ducts 11, 12 passing therethrough and opening out radially into the cavity 10. By way of example, the ducts 11, 12 have a section that is circular, present the same diameter, are diametrally opposite each other on the same axis, and are situated in the same radial plane that is perpendicular to the longitudinal axis A. Thus, in this embodiment the openings of the ducts 11, 12 into the cavity 10 are diametrally opposite each other on the same axis, and are situated in the same radial plane. As shown in particular in
In another embodiment (not shown), the ducts may be longitudinally offset a little relative to each other.
In the embodiment shown in
In another embodiment, the ducts may also be offset from each other by an angle other than 180°.
With reference in particular to
The smaller-diameter cylindrical portion 16 of the piston 3 presents an outside diameter that is less than the diameter of the cavity 10, in which it may thus be housed. In the embodiment shown, the smaller-diameter cylindrical portion 16 of the piston 3 is made of two portions, namely a shaft 19 that is made integrally with the remainder of the piston 3 and that presents a reduction in diameter, and a sleeve 20 that is fitted on the reduced-diameter portion of the shaft 19, and that has an outside diameter that corresponds to the outside diameter of the shaft 19. The smaller-diameter cylindrical portion 16 of the piston 3 may also be made as a single piece.
With reference to
In its periphery, the sleeve 20 includes a channel 22 that extends longitudinally between a closed end 23 that is oriented towards the larger-diameter cylindrical portion 15 of the piston 3, and an open end 24 that opens out into the working chamber 31. In the embodiment shown, the bottom of the channel 22 presents a convex curved profile that is parallel to the longitudinal axis A. The profile may be different, e.g. flat with facets, a curved recess, or any other suitable profile. In the embodiment shown, the channel 22 is defined by longitudinal edges that are substantially parallel to the longitudinal axis A, and by transverse edges that are circularly arcuate, each of which is situated in a plane that is substantially perpendicular to the longitudinal axis A. The channel 22 thus generally presents the shape of a portion of a tube. The channel 22 may also present the shape of a sloping line, a cross, or any other shape adapted to the rotary-oscillating movement of the piston 3. At its open end 24, the sleeve 20 includes a balancing lug 25 that is provided in the channel 22 and that extends radially so that its periphery bears against the cavity 10 while allowing fluid to pass over its sides. By way of example, the balancing lug 25 is provided in the middle of the channel 22.
With reference in particular to
The annular groove 26 is recessed in a plane that is perpendicular to the longitudinal axis A, and lies axially beyond the closed end 23 of the channel 22 relative to the open end 24 of the same channel 22, and beyond the ducts 11, 12 relative to the working chamber 31 when the piston 3 is in the body 2, even when the piston 3 is in its low position.
The semi-annular groove 27 is recessed parallel to the annular groove 26 in a plane that is perpendicular to the longitudinal axis A, and lies axially at the open end 24 of the channel 22. Thus, even when the piston 3 is in its high position in the body 2, the semi-annular groove 27 is arranged axially between the ducts 11, 12 and the working chamber 31.
In the embodiment shown, the longitudinal grooves 28 are recessed parallel to the longitudinal axis A, and interconnect the annular groove 26 and the ends of the semi-annular groove 27. Thus, the channel 22 lies between firstly the longitudinal grooves 28, and secondly a portion of the annular groove 26. The longitudinal grooves 28 may also have a width that varies along the longitudinal axis A and, by way of example, presents an hourglass-shape.
In its periphery, the sleeve 20 also includes a closed recessed zone 29 that is angularly opposite the channel 22. Each longitudinal groove 28 is arranged between the channel 22 and the recessed zone 29. The recessed zone 29 thus lies between firstly the longitudinal channels 28, and secondly the semi-annular channel 27 and a portion of the annular channel 26. The recessed zone 29 makes it possible to limit the surface area of the piston 3 in contact with the cavity 10, and thus to limit friction. Thus, the rotary-oscillating movement of the piston 3 takes place with good energy efficiency.
The end of the smaller-diameter cylindrical portion 16 of the piston 3 opposite the working chamber 31 is connected to the larger-diameter cylindrical portion 15 of the same piston 3.
The larger-diameter cylindrical portion 15 of the piston 3 presents an outside diameter that is less than the diameter of the bore 7 in which it may thus be housed. The free end of the larger-diameter cylindrical portion 15 presents a recessed shape 18 that is cross shaped (as can be seen in
The piston 3 carries a sealing gasket that is housed in the peripheral groove, and that is made of a material having a modulus of elasticity that is less than the moduli of elasticity of the piston 3 and the body 2. By way of example, it is made of elastomer and is dimensioned so that when the piston 3 is in the cavity 10, the sealing gasket is in contact with the inside wall of the cavity 10.
The sealing gasket is formed of a sealing ring 32 and of a sealing half-ring 33 that are on the same axis and parallel to each other, and that are interconnected by two sealing strips 34. When the piston has only a single longitudinal groove, the sealing gasket comprises only a single sealing strip.
In the embodiment shown, the sealing strips 34 are arranged at 180° from each other. However, the sealing strips 34 may be arranged differently on condition they comply with the geometrical constraints specified below. The sealing strips 34 may have a width that is constant along the longitudinal axis A, or a varying width so as to adapt to a varying width of the channel 22.
The sealing ring 32 is housed in the annular groove 26, the sealing half-ring 33 is housed in the semi-annular groove 27, and each sealing strip 34 is housed in a respective one of the longitudinal grooves 28. Thus, in any angular and axial position of the piston 3 in the body 2, the sealing ring 32 is situated axially beyond the ducts 11, 12 relative to the working chamber 31, the sealing half-ring 33 is situated axially between the ducts 11, 12 and the working chamber 31. The sealing gasket provides sealing around the recessed zone 29, and around the channel 22 and working chamber 31 taken together, thereby guaranteeing fluid-flow communication between the channel 22 and the working chamber 31.
Each sealing strip 34 defines first and second sealing lines L1, L2 (visible in
With reference in particular to
The single-acting rotary-oscillating sub-assembly 1 is thus provided with a single stage comprising two ducts 11, 12, a working chamber 31, a channel 22, and a recessed zone 29. Thus, a single channel 22 corresponds to an “intake” and “discharge” pair of ducts 11, 12.
In order to cause the single-acting rotary-oscillating sub-assembly 1 to operate, one of the ducts 11, 12 is connected to a fluid delivery pipe, the other to a discharge pipe for discharging the same fluid, and the piston 3 is mechanically connected, by means of the recessed shape 18, to rotary drive means (not shown) of known type. The operation of the single-acting rotary-oscillating sub-assembly 1 of the invention is described below with reference to
In the intake phase shown in
In the first switching phase shown in
In the discharge phase shown in
This second switching phase shown in
The rotary-oscillating cycle may be repeated. Naturally, depending on the direction of turning of the piston 3 relative to the body 2, the “intake” duct could correspond to the discharge duct and vice versa. During movements of the piston 3 in the cavity 10, contact between the balancing lug 25 and the wall of the cavity 10 prevents the piston 3 from sloping relative to the longitudinal axis A which would cause an increase in friction, the appearance of leaks, or even jamming of the piston 3 in the body 2.
By modifying the profiles of the first and second sloping portions SI1, SI2 and the positioning of the first and second sealing lines L1, L2, the ratio between the intake phase and the discharge phase may be adjusted. The duration of one of the intake and discharge phases may thus be extended relative to the duration of the other.
The rotary-oscillating sub-assembly 101 in the second embodiment of the invention is shown in
In the embodiment shown, the “intake” ducts 11, 111 are superposed longitudinally, the “discharge” ducts 12, 112 are superposed longitudinally, the channels 22, 122 are situated at 180° from each other, and the recessed zones 29, 129 are situated at 180° from each other. The fluid-flow connections via the “intake” ducts 11, 111 and the “discharge” ducts 12, 112 are at 180°. The body 102 includes a cavity 110 that presents a greater height longitudinally, thus making it possible to house both stages. The body 102 also includes an annular furrow 135 that is coplanar with the shoulder 106 separating the cavity 110 and the bore 107, that is oriented towards the inside of the body 102, and that is for receiving an additional sealing gasket 36, for example, or for receiving any other sealing element that provides sealing between the piston 103 and the body 102. Thus, as shown by the graph in
In a first configuration, the “intake” ducts 11, 111 of each stage may be in fluid-flow connection with a common inlet for a single fluid, and the “discharge” ducts 12, 112 of each stage may be in fluid-flow connection with a common outlet of a single fluid.
In a second configuration, the double-acting rotary-oscillating sub-assembly may advantageously be used to create mixtures by using one stage for a first fluid and another stage for a second fluid, the “discharge” ducts 12, 112 of each stage being connected to a single container for receiving the resulting mixture. By modifying the ratio between the working chambers 31, 131 and possibly the sections of the ducts 11, 111, 12, 112, it is possible to vary the dosage of the resulting mixture.
In these two configurations, the flowrate of the pumping device incorporating such a double-acting rotary-oscillating sub-assembly 101 is increased, with a pulsation frequency that is twice that of a single-acting rotary-oscillating sub-assembly 1.
In a third configuration, the “discharge” duct 12 of one stage may be in fluid-flow connection with the “intake” duet of the other stage. In the third configuration, the sucked-in fluid passes through both working chambers 31, 131 in succession. The discharge pressures generated by each stage of the stages can thus be summed in cascade.
In a fourth configuration, the two stages may be identical and merely offset from each other longitudinally. Thus, the two intake phases of the two stages coincide, and the two discharge phases of the two stages coincide. In this configuration, the flow rate of the pumping device incorporating such a double-acting rotary-oscillating sub-assembly 101 is doubled, with a pulsation frequency that is identical to that of a single-acting rotary-oscillating sub-assembly 1.
In another embodiment (not shown), each “intake” duct is offset angularly from the corresponding “discharge” duct by a predetermined angle, the channels are offset angularly from each other by the same predetermined angle and the recessed zones are also offset angularly by the same predetermined angle. The fluid-flow connections via the “intake” and “discharge” ducts are in distinct longitudinal planes that are angularly offset by the predetermined angle. The angle may be selected to facilitate the three-dimensional organization of the fluid-flow connections. This embodiment may be combined with the various configurations described in detail above.
The invention makes it possible to achieve the above-mentioned objects. Specifically, the rotary-oscillating sub-assembly 1, 101 of the invention is simple to manufacture with a limited number of parts. The sealing gasket makes it possible to limit the geometrical constraints to be complied with, and to make it easier to manufacture the rotary-oscillating sub-assembly 1, 101. It is easier to assemble, and the recessed zone 29, 129 makes it possible to improve its energy efficiency.
The rotary-oscillating sub-assembly 1, 101 makes it possible to guarantee a flowrate that is accurate, regardless of the user and/or of the viscosity of the fluid. It may be coupled with an angular-position sensor.
In addition, the rotary-oscillating sub-assembly 1, 101 of the invention is reversible, by merely reversing the direction in which the piston 3, 103 is turned. Thus, the “intake” duct 11, 111 becomes the “discharge” duct 12, 112 and vice versa. The mechanical uncoupling between the piston 3, 103 and the drive means make it possible to obtain a disposable rotary-oscillating sub-assembly while the motor portion is reusable. It is thus possible to guarantee that the rotary-oscillating sub-assembly 1, 101 is sterile at lower cost by replacing it between two uses. Thus, only the fluid-flow portion of the rotary-oscillating pumping device is renewed, the motor and control portions being conserved between two uses. Since the axial forces are transmitted by the cam, it is possible to use drive means that are rotary only, and to use mechanical coupler means between the piston 3 and the drive means that transmit only torque. In addition, the cam makes it possible to guarantee that the oscillating movement in translation of the piston 3 is synchronous with turning of that piston 3.
The rotary-oscillating sub-assembly 1, 101 of the invention prevents any fluid flow with the “intake and discharge” ducts 11, 111, 12, 112 during the switching phases, but without creating the effect of excess pressure or suction by hydraulic blocking during these phases. Furthermore, it makes it possible to limit dead volume.
The contact between the sealing gasket and the body makes it possible to set the position of the rotary-oscillating sub-assembly 1, 101 angularly in the factory during its initial assembly. The angular setting is thus easily conserved until the rotary-oscillating sub-assembly 1, 101 is put into service in the rotary-oscillating device. Nevertheless, it is possible to provide a visible mark of the angular position of the piston 3, 103 relative to the body 2, 102, or a sensor of any suitable technology.
Naturally, the present invention is not limited to the above description of an embodiment, and it may be subjected to various modifications without going beyond the ambit of the invention.
Number | Date | Country | Kind |
---|---|---|---|
13 57185 | Jul 2013 | FR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/FR2014/051869 | 7/21/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/011384 | 1/29/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3168872 | Pinkerton | Feb 1965 | A |
5032067 | Progl | Jul 1991 | A |
RE34114 | Lindner | Oct 1992 | E |
5158441 | Aid | Oct 1992 | A |
5385992 | Koskinen | Jan 1995 | A |
5472320 | Weisbrodt | Dec 1995 | A |
5494420 | Mawhirt | Feb 1996 | A |
5601421 | Lee | Feb 1997 | A |
5961303 | King | Oct 1999 | A |
20080187449 | Breidenbach | Aug 2008 | A1 |
Number | Date | Country |
---|---|---|
201103536 | Aug 2008 | CN |
102812248 | Dec 2012 | CN |
3630528 | Mar 1988 | DE |
122629 | Jul 1919 | GB |
Number | Date | Country | |
---|---|---|---|
20150219099 A1 | Aug 2015 | US |