This application is the U.S. national stage application under 35 U.S.C. § 371 of co-pending International Application No. PCT/GB2017/052557, filed Sep. 1, 2017 and designating the U.S., which published as WO 2018/042195 A1 on Mar. 8, 2018, and which claims the benefit of United Kingdom Patent Application No. GB 1614976.7, filed Sep. 2, 2016. Each of the foregoing patent applications and patent application publications is expressly incorporated by reference herein in its entirety.
The present invention relates generally to rotary piston and cylinder devices
Rotary piston and cylinder devices can take various forms and be used for numerous applications, such as an internal combustion engine, a compressor such as a supercharger or fluid pump, an expander such as a steam engine or turbine replacement, or as another form of positive displacement device.
A rotary piston and cylinder device may be considered to comprise a rotor and a stator, the stator at least partially defining an annular chamber or cylinder space, the rotor may be in the form of a ring or annular (concave in section) surface, and the rotor comprising at least one piston which extends from the rotor into the annular cylinder space, in use the at least one piston is moved circumferentially through the annular cylinder space on rotation of the rotor relative to the stator, the rotor being sealed relative to the stator, and the device further comprising a cylinder space shutter which is capable of being moved relative to the stator to a closed position in which the shutter partitions the annular cylinder space, and to an open position in which the shutter permits passage of the at least one piston, such as by the shutter being rotatably mounted, the cylinder space shutter may be in the form of a shutter disc.
We have devised an improved piston for such devices.
According to the invention there is provided a rotary piston and cylinder device comprising
a rotor,
a rotatable shutter,
the rotor comprising a piston,
the piston comprising a first side and a second side,
the first side arranged to seal with a slot of the shutter and comprising a working face of the piston,
the second side may be a substantially oppositely directed side to the first side, and the second side may comprise a sealing portion arranged to seal with the shutter slot and/or stator and a non-sealing portion arranged not to seal with the shutter slot and/or stator.
The sealing portion of the second side may comprise a distal surface portion which is arranged to seal with a surface of the shutter slot, or a surface of the stator, or a combination of both.
In this context, of a seal between the piston and the respective stator chamber-defining surfaces, and between the piston and the slot-defining surfaces of the shutter, reference to a seal includes allowance for an intentional leak path of fluid, by way of a close-spacing between opposed surfaces, and not necessarily forming a fluid-tight formation. Within this scope a seal may be achieved by way of close-running surfaces or a close-running line or a close-running region. The seal may be provided by a sealing gap between opposing surfaces, to minimise or restrict transmission of fluid therethrough. The sealing gaps corresponding to different surfaces may have varying clearances to their respective opposing parts, due to different assembly and operational requirements.
The non-sealing portion may comprise a surface which is spaced from or set back from, the sealing portion and the sealing portion may comprise a distal region of said second side.
The second side or a portion of the second side may be viewed as having augmented clearance relative to the shutter slot.
The non-sealing portion of the second side is substantially devoid of a sealing or close-running surface, with respect to a surface of the slot of the shutter. The non-sealing portion may be sufficiently spaced from an opposed surface of the stator/shutter slot so as not to seal or form a close-running line of region. The non-sealing portion may be viewed as being (at least in part) offset from a geometrically ideal position or configuration (for effecting a seal). The offset may generally be towards the first side. The offset may be uniform, or may be uneven or non-uniform across the offset area.
The second side may be termed the reverse side. Depending on the application for which the device is used, the working face and the reverse face may be the leading face and the trailing face respectively, or vice versa.
The first side and the second side may occupy respectively opposing parts of the piston, thus positioned along the sense of rotation of the rotor.
The first and second sides may be considered as comprising distal side portions.
The piston may be at least in part hollow. A substantial volumetric portion of the second side portion may be hollow, or comprise one or more voids or recesses. The first side portion may also be hollow.
The distal region of the second side may provide an opening into a space internal of the piston. The non-sealing portion may provide or be an opening to a region internal of the piston.
The distal region of the second side may comprise a margin or periphery to an opening or void or space, which distal region comprises a surface. The surface has appreciable surface dimensions, and may exclude reference to an edge, or sharp/discernible corner, or a portion of substantially negligible surface area or surface width/size.
The second side may be an open-ended side portion.
The second side portion may be substantially devoid of a major reverse surface or face.
An internal volume of the piston may include an insert which is formed of a different material to the major portion of the piston. The insert may be as structural insert.
The term ‘piston’ is used herein in its widest sense to include, where the context admits, a partition capable of moving relative to a cylinder wall, and such partition need not generally be of substantial thickness in the direction of relative movement but can be in the form of a blade. The partition may be of substantial thickness or may be hollow. The piston may form a partition within the cylinder space. The piston may be arranged to rotate, in use, around the axis of rotation of the rotor.
Although in theory the shutter could be reciprocable, it is preferred to avoid the use of reciprocating components, particularly when high speeds are required, and the shutter preferably comprises one or more shutter discs which is arranged to be positioned substantially in register with the circumferentially- or circularly-extending bore of the annular cylinder space, and is provided with at least one aperture which in the open condition of the shutter permits passage of the at least one piston therethrough.
The rotor and stator may define a working chamber. A surface of the rotor which in part defines the working chamber may be concave or curved in cross-section. The working chamber may be of substantially annular form.
The shutter may present a partition which extends substantially radially of the cylinder space.
The at least one aperture of the shutter may be provided substantially radially in, and with respect to, the shutter.
Preferably the axis of rotation of the rotor is non-parallel to the axis of rotation of the shutter. Most preferably the axis of rotation of the rotor is substantially orthogonal to the axis of rotation of the shutter.
Preferably the piston is so shaped that it will pass through an aperture in the moving shutter, without balking, as the aperture passes through the annular cylinder space. The piston may be shaped so that there is minimal clearance between the piston and the aperture in the shutter, such that a seal is formed as the piston passes through the aperture. A seal may be provided on a surface or edge region of the first side portion of the piston. In the case of a compressor the first side portion provides a leading surface and in the case of an expander the first side portion provides a trailing surface. In either case, the first side portion comprises the working face of the piston, which is the face that imparts substantial work on- or has work imparted onto it by the working fluid.
The rotor may be rotatably supported by the stator rather than relying on co-operation between the piston and the cylinder walls to relatively position the rotor body and stator. It will be appreciated that a rotary piston and cylinder device is distinct from a conventional reciprocating piston device in which the piston is maintained coaxial with the cylinder by suitable piston rings or lands which give rise to relatively high friction forces.
The rotor may be rotatably supported by a suitable bearing carried by the stator or stator assembly.
The bearing may be located between parts that are joined or connected to either the rotor or the stator.
Preferably the stator comprises at least one or more ports. There may be at least one port for inlet flow, and at least one port for outlet flow.
At least one of the ports may be substantially adjacent to the shutter.
At least one of the ports may be positioned such as to form a valved port in cooperation with a port in the rotor.
Preferably the ratio of the angular velocity of the rotor to the angular velocity of the shutter disc is 1:1, although other ratios are possible.
The device may be of a type in which the chamber-defining rotor surface is directed or faces generally outwardly of the axis of rotation of the rotor. The device may also be of a type in which the chamber-defining rotor surface is directed or faces generally inwardly towards the axis of rotation of the rotor.
The shutter may be arranged to extend through or intersect the working chamber at (only) one region or location of the cylinder space.
The device, and any feature of the device, may comprise one or more structural or functional characteristics described in the description below and/or shown in the drawings.
Various embodiments of the invention will now be described, by way of example only, with reference to the following drawings in which:
Reference is made to
The stator 4, although not shown in
The stator 4 comprises what may be termed an inner stator and an outer stator. The inner stator 4a is of substantially cylindrical form and defines an outer surface 4a′. The outer stator 4b is of substantially annular form.
Integral with or fixed to the rotor and extending from the surface 2a there is provided a piston 5. A slot 3a provided in the shutter disc 3 is sized and shaped to allow passage of the piston therethrough, without baulking. Rotation of the shutter disc 3 is geared to the rotor by way of a transmission assembly. The transmission assembly synchronises the rotation of the rotor 2 and the shutter 3. The transmission assembly comprises a toothed gear 150. Further gears (not shown) or other transmission, such as comprising a gearbox, to connect the toothed gear to the shaft 9, which thereby ensures that the shutter 3 rotates in synchrony with the piston. It will be understood that different forms/types of transmission to synchronise the rotation of the shutter and the rotor and piston are possible.
The stator 4 further comprises a slot which is provided to receive the shutter 3, to divide the annular chamber, or cylinder space, 100 defined by the above mentioned surfaces of the rotor and the stator. A port 7 is provided in the outer stator 4b. Other ports may also be provided in the stator or in addition to the port 7.
In use of the device, a circumferential surface 30 of the shutter disc faces the surface 2a of the rotor so as to provide a seal therebetween, and so enable the shutter disc to functionally serve as a partition within the annular working chamber.
The geometry of the surface 2a of the rotor is governed by at least part of the circumferential surface of the rotating shutter disc. Since the shutter disc 3 penetrates/intersects only one side of the (annular) chamber, the axes of the disc and rotor will not generally intersect.
The shutter 3 comprises a shutter slot 3a to allow the piston 5 to pass therethrough. The slot 3a is defined by surfaces 13, 14 and 15
In the described embodiments which follow particular mention is made to the advantageous characteristics of the piston configuration.
With reference in particular to
In use, the shaft 9 is arranged to transmit torque to or from the rotor.
The piston 5 may be considered to have a first side and a second side, each of the sides occupying respective positions with respect to the sense of rotation, and can be considered as oppositely facing in that regard. In the context of this particular embodiment of rotary piston and cylinder device, each side portion may be considered either as a leading/forward part and a trailing/reverse part, respectively, occupying distal regions of the piston. In the embodiments which are described below, particular attention is given to what may be termed the reverse or non-working side portion of the piston, and its structure and configuration. Furthermore, in relation to the embodiments described below, the same reference numerals are used where the same or substantially the same feature, or equivalent feature (from either a functional and/or structural perspective) is referred to.
Reference is made to
The offset of the reverse side may often be required to prevent seizure of the piston inside the slot due to backlash (such as gear-tooth backlash or belt tension) of any transmission attached to the rotor, or to the shutter disc, or a transmission between the rotor and shutter disc.
Backlash in gears, for example, can be present only temporarily during vibrations or unloaded cycles, but if there is no allowance for relative motion between piston and shutter disc then seizure or damage may occur during these conditions. It is possible to simply arrange for larger clearances between piston and slot on both working and reverse faces of the piston, such that seizure could never occur, but this would mean that for the majority of operating conditions the clearance between the working face of the disc and the respective surface of the shutter disc slot would be much larger, increasing leakage and reducing performance. The embodiment shown in
By offsetting the entirety of face 5a, however, it can be seen that the sealing effect of faces 5c, 5d, 5e has been reduced due to the lower/shorter length, in the direction of piston motion, of their respective close-running lands. Since these faces are not likely to seize due to geartrain backlash like the opposing faces 5a and 5b, this reduction of sealing length does not have any counteracting benefit/effect.
In the embodiments which follow, we have devised a way to maintain the long sealing lands of faces 5c, 5d and 5e (or any equivalently positioned surfaces), while at the same time reducing the likelihood of seizure between shutter disc and piston. This is achieved by having a greater extent of some or all of the distal regions of 5a, compared to the central region(s) of 5a. By central we include the region inwardly at least in part surrounding a marginal portion. The distal regions can preferably be those which are situated close to the perimeter or margin region of 5a along the sides that are not in contact with the rotor surface 2a. These regions are preferably those which are in close cooperation with the stator, and at a part of the cycle can be in close cooperation with the shutter slot.
One additional benefit of this arrangement is that since the offset in the central region of the reverse face can be significantly larger than the required amount to accommodate backlash (since sealing between this portion and the shutter slot may not be important), this surface can be manufactured to a lower tolerance (as long as the offset at a given point on the surface is greater than the sum of expected backlash and maximum tolerance variation) than previously possible, which can reduce manufacturing costs. This offset may also allow other features to be incorporated into the piston without further disadvantage in terms of sealing or increased leakage.
In all of the embodiments which are described below, at least a portion of the reverse side of the piston is configured not to seal with or run relatively close to the slot of the shutter for example by being formed as offset from its geometrically ideal position to do so, and a portion is arranged to run closer to the shutter slot with the further benefit that distal regions running closer to the shutter slot may also increase the length of at least part of the side regions or surfaces such as 5c, 5d, and 5e in the direction of travel of the piston to give potential sealing improvements.
Reference is made to
Turning to
In
It will be clearly apparent from the description above that there are numerous significant advantages to ensuring that the reverse side of the piston does not seal with or run relatively close to the shutter, and also in providing that an internal volume of the piston is hollow. In particular, the realisation that the reverse side does not need to completely seal, or run close to, or only partially seal with the shutter slot at all regions of the reverse side, eases manufacture of the piston, and having relaxed that requirement, it has been realised that additional functional features can be incorporated with the piston, while maintaining the sealing and or structural performance of other surfaces.
Number | Date | Country | Kind |
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1614976 | Sep 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/052557 | 9/1/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/042195 | 3/8/2018 | WO | A |
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Number | Date | Country | |
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20190186264 A1 | Jun 2019 | US |