Patent Application
20160084158
The present invention relates to a rotary piston engine mounted on a vehicle.
JP2009-085116A discloses a rotary piston engine mounted on a vehicle. This rotary piston engine is mounted on a vehicle such that its output shaft is oriented horizontally. Moreover, intake ports and exhaust ports are formed in a side housing and an intermediate housing forming a rotor accommodation chamber inside the rotary piston engine. When the rotary piston engine is seen along the output shaft from one side thereof, the rotor accommodation chamber has a substantially ellipse shape like a cocoon, the intake port is located at a position on one side of the rotor accommodation chamber in a short axis of the rotor accommodation chamber and on an upper side of the rotor accommodation chamber with respect to the short axis of the rotor accommodation chamber, and the exhaust port is located at a position on the side of the rotor accommodation chamber in the short axis and on a lower side of the rotor accommodation chamber with respect to the short axis.
Further, an intake passage (including an intake manifold) connected with the intake ports extends upward of the rotary piston engine from a connecting position which is in an upper part of the rotary piston engine on the side of the rotor accommodation chamber in the short axis. A throttle body is provided to intervene in the intake passage, above the rotary piston engine. Meanwhile, an exhaust passage (including an exhaust manifold) connected with the exhaust ports extends rearward of the vehicle from a connecting position which is in a lower part of the rotary piston engine on the side of the rotor accommodation chamber in the short axis.
Recently, an engine which can be efficiently mounted even in a small engine room has been desired. Further, improved performance of rotary piston engines is also desired.
The present invention is made in view of the above situations and aims to improve performance of a rotary piston engine while improving mountability thereof.
According to one aspect of the present invention, a rotary piston engine mounted on a vehicle is provided. The rotary piston engine includes a rotary piston engine body mounted on the vehicle in an orientation where an output shaft of the rotary piston engine extends substantially horizontally, an intake passage connected with an intake port formed in the rotary piston engine body, and an exhaust passage connected with an exhaust port formed in the rotary piston engine body.
When the rotary piston engine is seen along the output shaft, the intake port is formed in a lower part of the rotary piston engine body and the exhaust port is formed in an upper part of the rotary piston engine body. The intake passage is disposed on one side of the rotary piston engine body and the exhaust passage is disposed above the rotary piston engine body.
As described in JP2009-085116A, conventionally, in a case where a rotary piston engine is mounted on a vehicle in an orientation where an output shaft of the rotary piston engine extends horizontally, when the rotary piston engine is seen along the output shaft, an intake port is formed in an upper part of the rotary piston engine and an exhaust port is formed in a lower part of the rotary piston engine.
On the other hand, with the above configuration according to the present invention, the intake port is formed in the lower part of the rotary piston engine body and the exhaust port is formed in the upper part of the rotary piston engine body. That is, in the rotary piston engine with this configuration, the rotary piston engine body is mounted on the vehicle in a state corresponding to the conventional rotary piston engine rotated by 180 degrees centering on the output shaft so that the disposition of the intake port and the exhaust port becomes opposite in the up-and-down direction from the conventional rotary piston engine.
In the conventional rotary piston engine, since the intake port is formed in the upper part, the intake passage disposed in an upper part inside an engine room has a comparatively short length and is connected with the intake port.
On the other hand, in the rotary piston engine with the above configuration according to the present invention, the intake port is formed in the lower part, and accordingly, the intake passage is disposed to extend downward from above at a position on one side of the rotary piston engine body and then be connected with the intake port. Note that the “intake passage” referred to here includes an intake manifold having a common passage and independent passages. Therefore, a length of the intake passage becomes longer than that of the conventional configuration. Such a length, as a result, can be advantageous in obtaining a dynamic forced-induction effect caused by an inertia effect.
Moreover, in the rotary piston engine with the above configuration according to the present invention, the exhaust port is formed in the upper part and the exhaust passage is disposed above the rotary piston engine body. Note that the “exhaust passage” referred to here includes an exhaust manifold having independent passages and a manifold passage. A length of the exhaust passage becomes comparatively short, and thus, a passage resistance in the exhaust passage can be decreased.
Since the dynamic forced-induction effect can be obtained on the intake side and the passage resistance can be decreased on the exhaust side as above, the performance of the rotary piston engine can be improved. Moreover, the intake passage disposed near the engine body is not provided with any large-size devices. Therefore, the entire size of the rotary piston engine can be reduced even if the intake passage is disposed on one side of the rotary piston engine body. Thus, the mountability of the rotary piston engine in a small engine room can be improved.
The rotary piston engine body may include a triangle rotor which rotates in a planetary fashion, a rotor housing having a trochoid inner circumferential surface with which the rotor slidably contacts, and a side housing disposed on one side of the rotor housing and for defining, together with the rotor housing, a rotor accommodation chamber for accommodating the rotor therein. The exhaust port may include an opening formed in the side housing to open to the rotor accommodation chamber, and having a predetermined substantially elongated triangle shape of which one side corresponds to an edge of the opening designed based on a trail of an oil seal provided to the rotor, and a passage portion extending to curve continuously from the opening, extending inside the side housing toward an outer circumferential surface of the rotary piston engine body, and opening to the outer circumferential surface. The passage portion may extend toward a center of gravity of the predetermined substantially elongated triangle from the edge of the opening. Note that when the rotary piston engine has a plurality of rotors, the “side housing” referred to here includes an intermediate housing disposed between the plurality of rotors aligned in the output shaft direction.
The opening of the exhaust port of the rotary piston engine is opened or closed by the rotation of the triangle rotor, and thus, a shape thereof is generally defined as follows. That is, the edge of the opening has the substantially elongated triangle shape formed by three sides as a whole. One of the three sides located on the inner side of the rotor accommodation chamber is designed based on the trail of the oil seal provided to a side surface of the rotor. One of the two sides located on the outer side is designed based on a shape of a circumferential surface of the rotor at a position of starting to open the exhaust port and the other side is designed based on a shape of the circumferential surface of the rotor at a position of fully closing the exhaust port.
With this configuration, in the exhaust port including the opening and the passage portion, the passage portion is provided to extend from the edge of the opening (i.e., the side designed based on the trail of the oil seal) toward the center of gravity of the substantially elongated triangle shape. Thereby, turbulence of the exhaust gas flow can be reduced in a curving portion where the opening and the passage portion are continuous. As a result, the passage resistance of the exhaust port can be decreased and an exhaust performance can be improved.
Moreover, with the conventional configuration in which the exhaust ports are formed in the lower part of the rotary piston engine, a passage portion extends substantially horizontally so that it opens to an outer circumferential surface of the rotary piston engine. On the other hand, with the above configuration according to the present invention, as a result of providing the passage portion to extend from one side of the edge of the opening toward the center of gravity of the substantially elongated triangle shape, the passage portion extends obliquely upward from the opening located in the upper part of the rotary piston engine body and opens to the circumferential surface of the upper part of the rotary piston engine. Thus, the connectivity of the passage portion to the exhaust passage disposed above the rotary piston engine can be improved and the passage resistance on the exhaust side can be decreased even more, thereby further improving the exhaust performance.
An exhaust turbocharger may be disposed in the exhaust passage. The exhaust turbocharger may be located above the rotary piston engine body.
The exhaust turbocharger is preferably provided near the exhaust port in the exhaust passage in order to effectively obtain exhaust energy. Therefore, the exhaust turbocharger is formed near the rotary piston engine body.
Here, with the conventional configuration in which the exhaust port is formed in the lower part of the rotary piston engine, the exhaust turbocharger is disposed near the lower part of the rotary piston engine. With this configuration, the exhaust turbocharger may interfere with vehicle members including a cross member.
On the other hand, with the above configuration according to the present invention, as described above, the exhaust port is formed in the upper part of the rotary piston engine body and the exhaust passage and the exhaust turbocharger are disposed above the rotary piston engine body. Thus, interference between the exhaust turbocharger and the vehicle body members can surely be inhibited while the exhaust turbocharger is disposed near the rotary piston engine body. Moreover, since interference in the lower part of the rotary piston engine body can be inhibited, the mounting position of the rotary piston engine body to the vehicle can be lowered as much as possible. As a result, the space above the rotary piston engine can easily be secured and, for example, a large-sized exhaust turbocharger can be accommodated inside the engine room by being disposed above the rotary piston engine body.
Hereinafter, a rotary piston engine according to one embodiment of the present invention is described with reference to the appended drawings. Note that the following description is illustrative.
The engine 1 is arranged inside the engine room 90 such that an output shaft X of the engine 1 is oriented in the vehicle front-and-rear directions. A dash panel 92 intervening between the engine room 90 and a cabin 91 is formed, in its center portion in the vehicle width directions, with a concave portion 93 which is formed to concave rearward from the front side of the vehicle and communicates with a floor tunnel 94. A rear end part of the engine 1 is located inside the concave portion 93. Thus, the engine 1 is disposed at the most rear position possible inside the engine room 90, and also a center of gravity of the engine 1 is at a lowest position possible. Such a design causes a weight distribution of the vehicle in the front-and-rear directions to be 50:50, which is advantageous in lowering the center of gravity of the vehicle.
Although a detailed illustration is omitted, the engine 1 is a twin rotor type including two rotors 2 (see
Further, two front and rear rotor accommodation chambers 31 having substantially ellipse shapes like cocoons when the rotary piston engine 1 is seen along the rotational shaft X from one side thereof are aligned in the vehicle front-and-rear directions. As illustrated in
The rotor 2 is formed by a block body having a substantially triangle shape bulging in a center portion of each side thereof when seen along the rotational shaft X. The rotor 2 has, in its outer circumference, three substantially-oblong flank surfaces 2a between the vertex portions.
The rotor 2 has an apex seal (not illustrated) at each vertex portion, and the apex seals slidably contact with the trochoid inner circumferential surface 3a of the rotor housing 3. The trochoid inner circumferential surface 3a of the rotor housing 3, the inner side surface 4a of the intermediate housing 4, the inner side surface of the side housing 5, and the flank surfaces 2a of the rotor 2 define three operation chambers 8 inside the rotor accommodation chamber 31. Therefore, the engine 1 has a total of six operation chambers 8 (three of first to third operation chambers 8 in the front rotor accommodation chamber 31 and three of fourth to sixth operation chambers 8 in the rear rotor accommodation chamber 31).
A phase gear (not illustrated) is formed on an inner side (the side closer to the rotational shaft X) of the rotor 2. Specifically, an internal gear on the inner side of the rotor 2 (rotor gear) is meshed together with an external gear of an eccentric shaft 6 on the side housing 5 side (stationary gear), and the rotor 2 is supported to rotate in a planetary fashion with respect to the eccentric shaft 6 penetrating the intermediate housing 4 and the side housing 5 and configuring the output shaft X. Note that the reference numeral 21 indicates an oil seal provided to a side surface (surface facing the vehicle front-and-rear directions) of the rotor 2 and for preventing unnecessary lubrication oil from flowing into the operation chamber 8.
A rotation of the rotor 2 is defined by the meshing of the internal gear and the external gear. The rotor 2 rotates about an eccentric ring (eccentric axis) 6a of the eccentric shaft 6 while the three apex seals slide on the trochoid inner circumferential surface 3a of the rotor housing 3. The rotor 2 revolves in the same direction as the rotation (this revolution and rotation are simply referred to as the rotation in a broad sense) around the rotational shaft X. Further, while the rotor 2 fully rotates once (360 degrees), the three operation chambers 8 move in the circumferential direction; intake, compression, expansion (combustion), and exhaust strokes are performed in each operation chamber 8; and rotational force produced from the strokes is outputted from the eccentric shaft 6 via the rotor 2.
More specifically, in
On the other hand, in a conventional rotary piston engine, when the rotor accommodation chamber 31 is divided into left and right sides by the long axis Y of the rotor accommodation chamber 31 passing through the rotational shaft X, the left side of the rotor accommodation chamber 31 substantially corresponds to a section where the intake and exhaust strokes are performed and the right side of the rotor accommodation chamber 31 substantially corresponds to a section where the compression and expansion strokes are performed. In other words, the rotary piston engine of this embodiment is mounted on the vehicle in a state corresponding to the conventional rotary piston engine rotated by 180 degrees centering on the rotational shaft X.
When focusing on the operation chamber 8 at the lower right side of
The intake operation chamber 8 communicates with an intake port 11. Specifically, the intake port 11 is formed lower than a short axis Z of the rotor accommodation chamber 31 passing through the rotational shaft X, in other words, in a lower part of the engine 1. More specifically, the intake port 11 opens, at a position relatively close to the short axis Z and the outer circumference of the rotor accommodation chamber 31, to the part of the inner side surface 4a of the intermediate housing 4 facing the intake operation chamber 8, and the intake port 11 extends substantially horizontally inside the intermediate housing 4 so as to open to a side surface of the engine 1. Moreover, although not illustrated, another intake port opens to the part of the inner surface of the side housing 5 facing the intake operation chamber 8, so as to oppose the intake port 11. The other intake port also extends substantially horizontally inside the side housing 5 so as to open to the side surface of the engine 1.
The exhaust operation chamber 8 communicates with an exhaust port 10. Specifically, the exhaust port 10 is formed higher than the short axis Z of the rotor accommodation chamber 31 passing through the rotational shaft X, in other words, in an upper part of the engine 1. More specifically, the exhaust port 10 opens at a position relatively close to the short axis Z and the outer circumference of the rotor accommodation chamber 31, to the part of the inner side surface 4a of the intermediate housing 4 facing the exhaust operation chamber 8, and the exhaust port 10 extends obliquely upward inside the intermediate housing 4 so as to open to a corner part of the upper and side surfaces of the engine 1. Moreover, although not illustrated, another exhaust port opens to the part of the inner surface of the side housing 5 facing the exhaust operation chamber 8, so as to oppose the exhaust port 10. The other exhaust port also extends obliquely upward inside the side housing 5 so as to open to the corner part of the upper and side surfaces of the engine 1. For the engine 1, a so-called side exhaust system is adopted and a position and a shape of an opening of the exhaust port 10 are designed such that an open timing of the intake port does not overlap with that of the exhaust port. Thus, remaining exhaust gas which affects the next stroke is reduced.
Note that the reference numeral 103 in
Thus, with the rotary piston engine 1, as opposed to the conventional rotary piston engine, when the engine 1 is seen along the output shaft X from one side thereof, the intake port 11 is formed in the lower part of the engine 1, and the exhaust port 10 is formed in the upper part of the engine 1.
An injector 81 for supplying the fuel into the operation chamber 8 is attached to the intermediate housing 4, and injects the fuel into the intake port 11 formed in the intermediate housing 4. As illustrated in
The T-side ignition plug 82 and the L-side ignition plug 83 are attached to a trailing side (retard side) position and a leading side (advance side) position of a side part of the rotor housing 3 in the rotor rotational direction with respect to the short axis Z, respectively. These two ignition plugs 82 and 83 are oriented toward inside the combustion/expansion operation chamber 8 and ignite the mixture gas inside the combustion/expansion operation chamber 8 simultaneously or sequentially with a phase difference therebetween. By providing the two ignition plugs 82 and 83 as above, a combustion speed is increased inside the combustion/expansion operation chamber 8 having a flat shape.
As described above, with the rotary piston engine 1, the intake port 11 is formed in the lower part of the engine 1. An intake manifold 12 communicating with the intake port 11 and forming a part of the intake passage is provided to extend downward from above at a position on one side (left side in this embodiment) of the engine 1.
The intake manifold 12 includes a common passage 121 and first to fourth independent passages 122 communicating with the common passage 121. As illustrated in
All four of the independent passages 122 are connected, at upstream end portions thereof, with the downstream end of the common passage 121 and extend downward. The four independent passages 122 are arranged to form a shape symmetric with respect to the vehicle up-and-down direction (see
A common flange 124 extending in the vehicle front-and-rear directions is provided to downstream end portions of the four independent passages 122 aligned in the vehicle front-and-rear directions, and the flange 124 is fixed to a lower portion of a side surface of the engine 1 so that the independent passages 122 are connected with the intake ports 11, respectively (also see
Moreover, with the rotary piston engine 1, the exhaust ports 10 are formed in the upper part of the engine 1. An exhaust manifold 13 communicating with the exhaust port 10 and forming a part of the exhaust passage is attached to the corner part of the upper and side surfaces of the engine 1. The exhaust manifold 13 includes a total of four independent passages 132 connected with the exhaust ports formed in the respective two side housings 5 and the two exhaust ports 10 formed in the intermediate housing 4, respectively, and a manifold passage 131 where the four independent passages 132 communicate with each other. Among the four independent passages 132, the two independent passages 132 communicating with the exhaust ports 10 of the intermediate housing 4 seem integral in external appearance. Also to downstream end portions of the independent passages 132 of the exhaust manifold 13, a common flange 133 extending in the vehicle front-and-rear directions is provided, and the common flange 133 is fixed to the corner part of the upper and side surfaces of the engine 1 so that the independent passages 132 are connected with the exhaust ports 10, respectively (also see
An exhaust turbocharger 30 including a turbine 32 and a compressor 33 is disposed at a position above the exhaust manifold 13. Thus, the exhaust turbocharger 30 is located above the front part of the engine 1. The turbine 32 of the exhaust turbocharger 30 is placed on an upper surface of the exhaust manifold 13 and, although not illustrated, communicates with the manifold passage 131 of the exhaust manifold 13. Moreover, although not illustrated, a flow-in port of the compressor 33 of the exhaust turbocharger 30 is connected with an air cleaner via the intake passage, and a flow-out port thereof is connected with the throttle body 123 via the intake passage.
The exhaust passage 34 is connected with a flow-out port of the turbine 32 of the exhaust turbocharger 30. The exhaust passage 34 is arranged to extend rearward at a position above the engine 1 and further extend obliquely downward at a relatively rear position of the engine 1 so as to reach inside the floor tunnel 94 through the concave portion 93 of the dash panel 92. A direct catalyst 35 and an underfoot catalyst 36 are provided to intervene in the exhaust passage 34. The direct catalyst 35 is located above the engine 1 and near the rear end part of the engine 1. The underfoot catalyst 36 is disposed within the floor tunnel 94.
In the rotary piston engine 1 of this embodiment, as described above, the intake ports 11 are formed in the lower part of the engine 1, and thus, the intake passage (i.e., the intake manifold 12) extends downward from above at the position on the side of the engine 1. A length of the intake manifold 12, particularly each independent passage 122, is longer than that of the conventional rotary piston engine in which the intake ports are formed in the upper part of the engine. Such a length, as a result, is advantageous in obtaining a dynamic forced-induction effect caused by an inertia effect. In other words, the intake performance is improved with the rotary piston engine 1 of this embodiment. Further, since the intake manifold 12 and the intake passage formed near the engine 1 are not provided with any large-size devices, the configuration of extending the intake manifold 12 downward from above at the position on the side of the engine 1 is advantageous in reducing the size of the rotary piston engine 1.
Moreover, in the rotary piston engine 1 of this embodiment, the exhaust ports 10 are formed in the upper part of the engine 1, and thus, the exhaust manifold 13 and the exhaust passage 34 are both disposed at positions above the engine 1. By this configuration, lengths of the exhaust manifold 13 and the exhaust passage 34 become comparatively short, and thus, a passage resistance is decreased and exhaust performance is improved.
Furthermore, since the exhaust manifold 13 and the exhaust passage 34 are disposed at the positions above the engine 1, the exhaust turbocharger 30 is also disposed at a position above the engine 1. Here, in the conventional rotary piston engine, since the exhaust ports are formed in the lower part of the engine, for example, the exhaust turbocharger is disposed to a lower part on the left side of the engine 1 as surrounded by the dashed line in
Next, the shape of each exhaust port 10 of the rotary piston engine 1 of this embodiment is described in detail. As illustrated in
As illustrated in
While the shape of the substantially-elongated-triangle opening 101 is designed as above, the passage portion 102 is formed to extend in a direction from substantially the center of the first side 1011 of the opening 101 toward a center of gravity G of the triangle as illustrated in
A description will be given regarding this matter. The one-dotted chain arrows in
Among the options in
Since the orientation of the passage portion 102 is designed to reduce the passage resistance, as illustrated in
Note that in this embodiment, the twin-rotor engine having two rotors 2 is described as an example; however, the number of the rotors 2 (number of cylinders) is not limited to this.
It should be understood that the embodiments herein are illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof are therefore intended to be embraced by the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-192220 | Sep 2014 | JP | national |
