The invention relates to a rotary piston machine of the type having a housing, a prismatic cavity in the housing, the cross section of this cavity being an oval, and a rotary piston movable in this cavity, the cross section of this rotary piston being also an oval, the order of the rotary piston oval being different from the order of the oval forming the cross section of the cavity. The rotary piston, in operation, moves, in consecutive intervals of motion, from one blocking position to the next. In each such blocking position, the axis about which the rotary piston rotates, changes from one position to another one. Thus the rotary piston, alternatingly, rotates about different axes of rotation. During this rotary movement, two working chambers are defined between the inner wall of the cavity and the rotary piston, the volume of one working chamber increasing, while the volume of the respective other working chamber decreases. The rotary piston has an axial aperture therethrough with an internal gear, which meshes with gear means for driving the rotary piston machine or for being driven thereby.
In mathematics, an “oval” is a non-analytical, closed, convex figure which is composed of circular arcs. The circular arcs join each other continuously and differentially. In the points in which the circular arcs join, the curve is continuous. Also the tangents of the two joining circular arcs coincide there. The curve is differentiable. In the points, where the circular arcs of different radii of curvature join, the second derivative, which determines the curvature, makes a saltus. The oval consists, alternatingly, of circular arcs having a first, smaller radius of curvature and a second, larger radius of curvature. The order of the oval is determined by the number of pairs of circular arcs having the first and second radii of curvature. An oval of second order or bi-oval is “ellipse-like” with two diametrically opposite circular arcs of smaller diameter and two circular arcs of larger diameter.
Rotary piston machines of this type are known.
U.S. Pat. Nos. 3,967,594 and 3,006,901 disclose rotary piston machines having an oval rotary piston in an oval cavity. The cross section of the rotary piston is bi-oval. This bi-oval rotary piston is movable in a tri-oval chamber. In this prior art rotary piston machine, complex transmissions are provided to transmit the rotary movement of the rotary piston to an output shaft.
DE 199 20 289 C1 describes a rotary piston machine, wherein the cross section of a prismatic cavity defined in a housing is tri-oval with three pairs of continuously and differentially joining first and second circular arcs of alternatingly a smaller radius of curvature and a larger radius of curvature. A rotary piston having bi-oval cross section is guided in this cavity. The bi-oval cross section of the rotary piston is formed of alternatingly first and second circular arcs with the smaller and larger, respectively, radii of curvature of the tri-oval cross section of the cavity, these circular arcs, again, joining continuously and differentially. The bi-oval rotary piston, in the cavity, carries out the intervals of motion with “jumping” instantaneous axes of rotation described above. The rotary movement of the rotary piston is picked-off in a very simple way: A shaft extends centrally through the tri-oval cavity, i.e. along the line of intersection of the planes of symmetry of the cavity. The shaft carries a pinion. The rotary piston has an oval aperture with an internal gear. The long axis of the cross section of the aperture extends along the short axis of the bi-oval cross section of the rotary piston. The pinion continuously meshes with the internal gear.
In the prior art rotary piston machine, a housing defines a prismatic cavity, the cross section of which is such an oval of odd order, thus, for example, an oval of third order. The cavity has cylindrical inner wall sections with, alternatingly, the first, smaller and the second, larger radii of curvature. In such an oval of third (fifth or seventh or higher) order, rotary piston is rotatable, the cross section of which is an oval, the order of this rotary piston oval being by one smaller than the order of the oval of the cavity. Even though the oval used for the rotary piston has a higher order, it has a twofold symmetry, i.e. it is mirror-symmetrical with respect to two mutually orthogonal axes. This rotary piston has two diametrically opposite cylindrical surface sections, the radius of curvature of which is equal to the smaller (first) radius of curvature of the oval of the cavity. If the cross section of the rotary piston is an oval, the second, larger radius of curvature of this oval is equal to the second, larger radius of curvature of the oval defining the cavity. In a certain interval of motion, a first of these cylindrical surface sections of the rotary piston engages a cylindrical inner wall section complementary thereto of the cavity, which inner wall section has the same radius of curvature. The second, diametrically opposite cylindrical surface section of the rotary piston slides along the opposite, larger radius of curvature cylindrical inner wall section of the cavity. In this way, two working chambers are defined by the rotary piston, of which, during the rotation of the rotary piston, one increases in volume and one becomes smaller. In this interval of motion, the rotary piston rotates about an instantaneous axis of rotation. This instantaneous axis of rotation coincides with the cylinder axis of the first cylindrical surface section. This instantaneous axis of rotation has a well-defined position relative to the rotary piston. In this interval of motion, the instantaneous axis of rotation coincides, of course, also the housing-fixed cylinder axis of the smaller radius of curvature inner wall section, in which the rotary piston rotates. This rotation continues, until the second cylindrical surface section of the rotary piston reaches a blocking position. In the blocking position, the second cylindrical surface section engages the smaller diameter inner wall section joining the opposite inner wall section of larger diameter.
A further rotation of the rotary piston about the hitherto existing instantaneous axis of rotation is not possible. Therefore, the instantaneous axis of rotation, for the next interval of motion, “jumps” into another position, namely the cylinder axis of the second cylindrical surface section. Also this new instantaneous axis of rotation is in a well-defined position relative to the rotary piston. In the next interval of motion, this instantaneous axis of rotation coincides with the cylinder axis of the cylindrical inner wall section, in which now the second cylindrical surface section of the rotary piston is rotatably guided. In this interval of motion, the “first” cylindrical surface section slides along the opposite inner wall section of lager radius of curvature.
In a rotary piston machine of this type, the rotary piston rotates always with the same rotational direction but, alternatingly, about different instantaneous axes of rotation, the axes of rotation “jumping” after each interval of motion. Referenced to the rotary piston, two such instantaneous axes of rotation are defined, namely by the cylinder axes of the diametrically opposite cylindrical surface sections. Referring to the housing and the cavity defined therein, the instantaneous axis of rotation jumps between the “corners” of the oval. Thus, the cylinder axes of the inner wall sections having smaller radii of curvature.
During each interval of motion, the volume of one working chamber increases up to a maximum value, while the volume of the respective other working chamber decreases down to a minimum value. In the ideal case, when the cross section of the rotary piston also is an oval, the volume of the working chamber increases from virtually zero to the maximum value and decreases to virtually zero, respectively. Such a rotary piston machine can be designed as a two stroke or four stroke internal combustion engine or as an engine with external combustion such as a steam engine. It may, however, also be designed to operate as a pneumatic motor, as a hydraulic motor or as a pump.
DE 199 20 289 C1 discloses rotary piston machine, wherein a rotary piston, the cross section of which is an oval of second order, is movable in a cavity, the cross section of which is an oval of third order. For transmitting the movement of the rotary piston, there is a single output shaft extending centrally through the cavity. The output shaft extends through an oval aperture of the rotary piston and carries a pinion. The pinion is in mesh with an internal gear on the inner wall of the aperture.
In the prior art rotary piston machine, the order of the oval defining the cavity is always by one larger than the order of the oval defining the cross section of the rotary piston. A bi-oval rotary piston is guided in a tri-oval cavity. In the blocking positions, the instantaneous axes of rotation of the rotary piston jump relative to the rotary piston between two positions, but jump between at least three positions relative to the housing. The smaller radius section of the rotary piston moves translatorily along the larger radius inner wall section of the cavity. This may cause sealing problems with the sealing between the working chambers. A further problem results from the fact that, in each working cycle, consecutively more than two working chambers is formed, which travel around along the inner wall of the housing.
A similar design is disclosed in applicants' U.S. patent application Ser. No. 10/773,093, filed Aug. 8, 2002 (=WO 03/014527). For ensuring that the kinematics of the instantaneous axis of rotation is unambiguously defined in the blocking positions, one rotational axis is temporarily fixed by mechanical means, in such blocking position.
Luxembourg patent 45,663 to Bleser, filed Mar. 16, 1964 and granted Mar. 30, 1965, describes an internal combustion engine in the form of a rotary piston engine, wherein a housing has an oval cavity and the cross section of the rotary piston is also an oval, wherein, however the order of the oval of the cavity is smaller than the order of the oval of the rotary piston. Thus the cross section of the cavity is an oval of second order, while the cross section of the rotary piston is an oval of third order. Two working chambers are defined between the inner wall of the cavity and the rotary piston. When the rotary piston rotates, the volume of one of the chambers increases, while the volume of the respective other one of the chambers is reduced. The rotary piston rotates always in the same rotary direction but in consecutive intervals of motion from one blocking position to the next blocking position. When the rotary piston has reached one blocking position by rotating about a first axis of rotation, it rotates further to the next blocking position about a second axis of rotation. With this structure, there are two housing-fixed axes of rotation, and the rotary piston, in consecutive intervals of motion, alternatingly rotate about these two axes.
To transmit the rotary motion of the rotary piston, the rotary piston has an aperture therethrough, which forms an oval similar to the contour of the rotary piston. This aperture forms an internal gear.
Two spaced, parallel shafts extend through the aperture. The axes of the shafts coincide with the two axes, about which the rotary piston rotates alternatingly. Pinions are provided on the shafts and mesh with the internal gear of the aperture.
It is an object of the invention to improve the seal between the working chambers of the cavity.
It is a further object of the invention to ensure, in a rotary piston machine of the type mentioned above, unambiguous kinematics with unambiguous movements of the rotary piston in the blocking positions of the rotary piston.
A more specific object of the invention is to reduce the number of the instantaneous axes of rotation occurring referenced to the housing.
A still further object of the invention is to design a rotary piston machine of the type mentioned above such that only two working chambers are defined, which are opposite each other in fixed angular positions and the volumes of which increase and decrease alternatingly.
To this end, in accordance with one aspect of the invention, a rotary piston machine comprises a housing defining a prismatic cavity with a cavity wall therein, the cross section of said prismatic cavity being a cavity oval which is formed by circular arcs of, alternatingly, smaller and larger radii, an order of said an order of said cavity oval being defined by a first number of pairs of said smaller radius and larger radius circular arcs. A rotary piston is guided for rotary movement in said cavity and has a cross section which is also an oval formed by circular arcs of, alternatingly, said smaller and larger radii, an order of said piston oval being defined by a second number of pairs of said smaller radius and larger radius circular arcs. Said order of said cavity oval is by one smaller than the order of said piston oval. Said rotary piston moves in consecutive intervals of motion from one blocking position, in which a pair of said smaller and larger radii circular arcs of said rotary piston engage a pair of smaller and larger radii, respectively, circular arcs of said cavity, to an adjacent end position, in which another pair of said smaller and larger radii circular arcs of said rotary piston engage a pair of smaller and larger radii, respectively, circular arcs of said chamber. Said rotary piston, during said consecutive intervals of motion rotating, in the same rotational direction, alternatingly about one of two different axes, said axes are located, relative to said cavity, in the centers of curvature of said larger radius circular arcs. In each such interval of motion one larger radius circular arc of said rotary piston slides along a larger radius circular arc of said chamber while a smaller radius circular arc of said rotary piston engages an opposite larger radius circular arc of said chamber. Transmission means are provided for transmitting rotary motion about said two axes. Thereby, when said rotary piston reaches a blocking position, there is an associated larger diameter cavity circular arc, in which the larger diameter piston circular arc was slidingly guided during the preceding interval of motion. Means are provided for temporarily providing, when said rotary piston has reached one of said blocking positions, reduced rotary speed of the rotary motion of said rotary piston about that one of said axes which is located in the center of curvature of said associated larger radius circular arc, as compared to the rotary speed about the other axis.
In the locking position, the kinematics of the rotary piston in the cavity is not unambiguous. Instead of a further rotary movement, transverse forces could occur, for example by feeding a fluid under pressure into the volume-minimized working chamber or by igniting a fuel mixture. Such transverse forces could result in jamming of the rotary piston in the chamber. In order to solve this problem and to obtain unambiguous kinematics, means are provided for reducing, when a blocking position has been reached, the rotary motion of said rotary piston about that one of said axes which is located in the center of curvature of said associated larger radius circular arc, as compared to the rotary speed about the other axis. This forced speed reduction ensures that the rotary piston continues to rotate about the axis which is thus forced to rotate at a lower speed. This forced selection of rotary speed need only take place for a short time, until the rotary piston has rotated out of the blocking position. The forced reduction of rotary speed can be effected in that braking means temporarily brake a respective one of the two axes. This can be achieved quite easily.
On one side, a peripheral section of the rotary piston rotates rather slowly along a peripheral section of the inner wall of the cavity having large radius of curvature. The slower movement reduces the sealing problems. On the opposite side, a peripheral section of the rotary piston slides with large radius of curvature on a large radius of curvature peripheral section of the inner wall. This results in a large sealing surface
The two shafts meshing with the internal gear rotate alternatingly at lower and higher rotary speed. By means of a differential gear or a free wheel, a constant rotary speed of a driving or driven shaft coupled with both shafts can be provided.
According to another aspect of the invention, a rotary piston machine comprises a housing defining a prismatic cavity therein, the cross section of said prismatic cavity being a cavity oval which is formed by circular arcs of, alternatingly, smaller and larger radii, an order of said an order of said cavity oval being defined by a first number of pairs of said smaller radius and larger radius circular arcs. A rotary piston is guided for rotary movement in said cavity and has a cross section which is also an oval formed by circular arcs of, alternatingly, said smaller and larger radii, an order of said piston oval being defined by a second number of pairs of said smaller radius and larger radius circular arcs. Said order of said chamber oval being different from the order of said piston oval. Said rotary piston and said cavity define blocking positions in which said smaller diameter circular arc of said rotary piston closely engages one of said smaller diameter circular arcs of said cavity and an adjacent one of said larger diameter circular arcs of said rotary piston closely engages an adjacent one of said larger diameter circular arcs of said cavity, movement of said rotary piston from one of said blocking positions to the next one defining intervals of motion. Said rotary piston, during said consecutive intervals of motion rotates, in the same rotational direction, alternatingly about different axes. Thereby, variable volume working chambers are defined between said cavity wall and said rotary piston. For sealing between said working chambers, sealing ledges with sealing surfaces are provided, the radius of curvature one of said sealing surfaces being equal to said smaller radius of curvature and the radius of curvature of another one of said sealing surfaces being equal to said larger radius of curvature.
This ensures surface sealing engagement with both types of curved surfaces.
In accordance with a third aspect of the invention, an internal combustion engine is provided having at least one working chamber limited by a piston and means for fuel injection, wherein said fuel injection means are arranged in a separate ignition chamber communicating with said working chamber, and means for tuning said ignition chamber and fuel injected by said fuel injection means such that substantially only burnt, expanding combustion gas enters the working chamber.
Embodiments of the invention are described hereinbelow with reference to the accompanying drawings.
Referring to
A rotary piston 22 is guided in cavity 12. The cross section of the rotary piston 22 represents an oval of third order or is “tri-oval”. Accordingly, the circumference of the cross section consists of three pairs of circular arcs, each pair comprising a circular arc of relatively small radius of curvature 24, 26 and 28, respectively, and a circular arc of relatively large radius of curvature 30, 32 and 34, respectively. The circular arcs of small and large radii of curvature join alternatingly and also continuously and differentially. The small radii of curvature of the rotary piston 22 are equal to the small radii of curvature of the cavity 12, and, in the same way, the large radii of curvature of the rotary piston 22 are equal to the large radii of curvature of the cavity 12. The cross section of the cavity 12 looks similar to an ellipse. The cross section of the rotary piston looks similar to a triangle of arcs with rounded corners.
The rotary piston 22 has a central aperture 36. The cross section of the aperture 36 represents also an oval of third order. This oval of third order is composed of three circular arcs of relatively small radii of curvature 38,40 and 42 and of three circular arcs of relatively large radii of curvature. The circular arcs 38, 40 and 42 having small radii of curvature and the circular arcs 44,46 and 48 having large radii of curvature join alternatingly and continuously and differentially, whereby an oval similar to a triangle of arcs with rounded corners is formed. The planes of symmetry 50, 52 and 54 of the aperture 36 coincide with the planes of symmetry of the rotary piston 22.
The aperture 36 has an internal gear 56. This internal gear 56 has three concave-arcuate gear racks 58, 60 and 62 substantially along the circular arcs 44, 46 and 48, respectively. Between these concave-arcuate gear racks 58, 60 and 62, convex-arcuate (or straight) gear racks 64, 66 and 68 are provided in the region of the circular arcs of small radius of curvature.
Two parallel shafts 70 and 72 with pinions 74 and 76, respectively, extend through the aperture 36. The axes of the shaft are located in the plane of symmetry 77, extending through the circular arcs 18 and 20, of the cavity 12. The pinion of one shaft, in
The rotary piston 22 subdivides the bi-oval cavity 12 into two working chambers 80 and 82. In
Pairs of adjacent sealing ledges 100A and 100B and 102A and 102B are provided in the regions 18 and 20, respectively, of large radii of curvature. The sealing ledges 100A and 100B and 102A and 102B, respectively, are symmetrical to the plane of symmetry passing through the circular arcs 18 and 20 of large radii of curvature of the cross section.
The described arrangement operates as follows:
The rotary piston 22 rotates counter-clockwise in
Thereby, the volume of the working chamber 80 is increased, while the volume of the working chamber 82 becomes smaller. During this process, the shaft 70 is rotated relatively slowly, while a relatively fast rotation of the shaft 72 occurs.
This movement is continued, until the right blocking position in
This position is illustrated in
For a further rotation, which may, for example, be effected by igniting fuel in the combustion chamber 94 in an internal combustion engine or by conducting a working fluid into the working chamber 82, the instantaneous axis of rotation “jumps” to the axis of shaft 72. The rotary piston 22 can now continue to rotate counter-clockwise, but now about the shaft 72.
The further motion sequence is then, referenced to the new instantaneous axis of rotation, the same as described before with reference to the shaft 70 as instantaneous axis of rotation.
Consecutive intervals of motion occur, when the rotary piston 22 rotates. Each interval of motion extends from one of the described blocking positions to the next one. In each interval of motion, the volume of one working chambers, for example 80, increases from zero to a maximum, while the volume of the other working chamber decreases from the maximum down to zero. During the next interval of motion, it is the other way round: The volume of the working chamber 82 increases from zero (
In the position of
This risk can be avoided in that, in the position of
This is schematically illustrated in
The radii of the reference circles of the pinions are substantially equal to the small radii of curvature of the oval of second order defining the aperture 36. If the internal gear 56 followed the oval of the aperture continuously, then the pinions would be caught, each time, in the blocking positions of the rotary piston 22. The “corners” of the “triangle of arcs” could not roll over the pinions. For this reason, the concave-arcuate gear racks are interconnected, in the region of the circular arcs 38, 40, 42 of smaller radii of curvature, are interconnected by short straight or convex-arcuate gear racks 64, 66 or 68, respectively. The convex-arcuate gear racks 64, 66 and 68 permit the internal gear 56, and thereby the rotary piston 22, to continue its rotation. They are so dimensioned that, in each blocking position, one of the concave-arcuate gear racks 58, 60 or 62 engages the pinion 74 or 76 immediately after the pinion 74 or 76 has disengaged the preceding gear rack 62, 58 or 60, respectively. In this way, each pinion continuously engages one of the concave-arcuate gear racks 64, 66 or 68. The short convex-arcuate or straight gear racks ensure transition without interrupting the form fit but also without blocking.
The rotary piston 108 subdivides the cavity into two working chambers 130 and 132, of which, when the rotary piston rotates, alternatingly the volume of one is increased and the other one is decreased.
The operating cycle is similar to the operating cycle of the embodiment of FIGS. 1 to 3. The rotary piston 108 rotates, for example, about the axis 126 of one shaft 122 up to a blocking position. Then the instantaneous axis of rotation jumps into the axis 128 of the other shaft 124. The rotary piston continues to rotate counter-clockwise in
In
In the rotary piston machine of
In the embodiment of
The described arrangement of the fuel injector in a combustion chamber such that combustion takes place substantially within the combustion chamber and frame fronts in the working chambers are avoided, is also applicable to other machines, for example in reciprocating internal combustion engines.
Number | Date | Country | Kind |
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103 08 831.8 | Feb 2003 | DE | national |
THIS APPLICATION IS A CONTINUATION OF CURRENTLY PENDING INTERNATIONAL APPLICATION No. PCT/EP2004/001921 FILED FEB. 26, 2004 WHICH CLAIMS PRIORITY OF GERMAN PATENT APPLICATION No 103 08 831.8 FILED FEB. 27, 2003.
Number | Date | Country | |
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Parent | PCT/EP04/01921 | Feb 2004 | US |
Child | 11212496 | Aug 2005 | US |