The invention is based on a method on a rotary piston machine, and on a method for manufacturing same, and on a rotary piston machine for carrying out the method.
A considerable problem in the generic field of pumps and compressors occurs whenever the materials to be fed are poisonous materials which are also viscous or can only be fed at high temperatures, which makes stringent requirements of the cleaning of the rotating parts, or makes said cleaning difficult overall or even impossible. In addition, there are decision problems when comparing the values of the materials to be fed with the value of the machine and possibly replacing same. This applies, in particular, when the machine is used for pharmaceutical materials but also for certain plastics which usually have to be fed at a high temperature. A considerable problem is the cleaning of the pump parts. This also consists in the fact that when cleaning acids or the like are used the pump parts have to be correspondingly resistant. The remaining residual spaces of the pump, i.e. the damaging spaces, should also be kept as small as possible for this purpose and should, if possible, tend toward zero. In practice, attempts are made to counteract this problem by using stainless steel or expensive resistant materials for the rotary piston machines.
The object on which the invention is based in a rotary piston machine of the generic type is to develop a deployment method or manufacturing method, or a special design by means of which such a rotary piston machine can be made available to a wide range of use, in particular while overcoming the prejudices of the specialists.
It is known per se for the usually fixedly arranged, complex housing part which accommodates the electrically controlled coil and through which current flows in an electrically driven pump to be separated by means of a cup-shaped can from the rotating power rotor which accommodates the permanent magnet (DE 603 00 780 T2 and AT 28 11 84), but said document is concerned with a completely different problem, specifically with the cooling of electrical parts of such can pumps and not, as is the case in the invention, with a cost-saving configuration by combining an “inexpensive” pump head which is provided as a disposable part with a complex pump housing, which is under certain circumstances locationally fixed. The important thing for the invention is that after the pump head is released from the basic housing, the working spaces through which the medium which is to be fed flows are closed off on the side facing the basic housing so that, for example, acids and the like can remain in the disposable part and can be disposed of with it. In the known can motors (DE 603 00 780 D2 and AT 28 11 84), only the split cup dips into the electrically controlled winding when the pump is in the closed state, but the housing which holds the current coil does not form basic housing so that when the part which holds the coil through which electricity flows is moved the pump head is no longer closed with respect to the media to be fed.
It is also known to make the pump unit and motor or the operative connection between the motor and pump releasable in a medical metering pump for liquid medicines, in order, in so far as the pump is concerned, to thereby obtain a disposable unit which can be disconnected from the expensive drive unit (electric motor) so that the latter can be re-used (DE 199 16 876 A1). However, the pump here is a hose pump in which the feature according to which the pump head is embodied as a disposable part can already be found, but said hose pump does not have a quick-action connection apart from the fact that, of course, such pumps which are sealed off from the outside only by the feed hose have a very narrow range of use, and said pump is to be assigned to a different generic type of pumps with respect to the invention.
According to one advantageous refinement of the invention, the rotors have a trochoidal toothing (cycloidal toothing), said toothings engaging one in the other. Although such a rotary piston machine is known (see generic type WO 05/024 236 A1) with the large advantage that the remaining residual spaces of the pump, i.e. the damaging spaces are very small, there is, with respect to the invention, a considerable prejudice among specialists in such trochoidal rotary piston machines, in particular with respect to methods of use, manufacturing methods or design.
Only a very small number of known rotary piston machines meet the requirement for a damaging space which tends towards zero, which is very difficult to achieve (DE AS 10 11 896, NSU; WO 2005/024236 A1, COR), and they meet this requirement by virtue of the fact that the teeth of the rotating parts are embodied in cycloidal or trochoidal form and engage in the teeth of the other rotating part in a seal-forming fashion without additional sealing means by virtue of rounding of the teeth. In these known rotary piston machines, the damaging space can therefore be reduced to zero.
Although such a rotary piston machine with a rotor which is embodied in a trochoidal form has the advantage of a small damaging space, it does therefore not yet solve the abovementioned problem, in particular when materials are fed at high temperatures (plastics) or aggressive materials are fed.
However, the trochoidal toothing is, in contrast to the known pumps, a complex precision pump whose configuration as a disposable part is unusual for a person skilled in the art so that prejudice on the part of specialists had to be overcome here.
The solution which arises from the problem on which the invention is based, specifically for the pump head which is composed of trochoidal parts to be embodied as disposable part and for said disposable part therefore to be connected to the basic housing with a quick-action connection, is unusual for a person skilled in the art, while quick-action connections between the motor and specific pumps of a wide variety of types are known, as is mentioned above.
A rotary piston machine, according to one aspect of the invention has a can embodied in the form of a cup in order to facilitate replacement of the pump head constitutes an additional intellectual step which is unusual because the pump head through which the substrate to be fed flows does not form, by virtue of its replaceability according to the invention, a connection, in terms of ideas, to the function of the known canned motor since for a person skilled in the art of the known pumps the can is intended to separate hermetically the flowing medium from the electrical part of the pump part during operation.
According to one advantageous refinement of the invention, when the pump head is replaced as a disposable part, the can with rotors and permanent magnet is therefore pulled out of the basic housing, after which the replacement part is then inserted. In order to facilitate the inventive replacement of the pump head, according to one refinement of the invention the connection between the basic housing and the pump head is embodied as a quick-action coupling which acts on corresponding devices of the basic housing and pump head.
An advantageous refinement of the invention in this respect is such
One refinement of the invention consists in a manufacturing method in which these plastic parts of the pump head and/or of the split cup are manufactured ready-from-the mold. Such a method of manufacture can be used particularly advantageously in the trochoidally toothed rotors in which rounded teeth run on smooth faces with positive engagement, bounding a linear working space, between the edges and tooth tines of the teeth lying opposite one another, which is at odds with ready-from-the mold manufacture including the housing parts of the pump head and split cup.
Further advantages and advantageous refinements of the invention can be found in the following description, the claims and the drawings.
An exemplary embodiment of the subject matter of the invention is illustrated in the drawings.
As is shown in the exploded illustration in
The clamping ring 10 is open on one side, indicated by 12, and its circumference can be shortened by a screw which can be inserted tangentially into an opening 13. The clamping ring 10 also has conically extending webs 14 so that shortening of the circumference of the clamping ring 10 and its engagement on the annular beads 7 and 11 of the pump head 3 and basic housing 1 causes them to be clamped together. The pump head 3 accommodates a power rotor 15 with a permanent magnet 16 in a section of the can 4 which is in the form of a cup, and a corresponding rotor 17 which is driven by the power rotor 15, by the rotary bearing 18 of said corresponding rotor 17.
In the version shown in the assembled state and in longitudinal section in
It is to be noted that the invention is not only restricted to canned machines but also includes rotary piston machines in which the seal between the pump head which is to be replaced and the basic housing is formed by other known means. The easy and practical replaceability of the pump head with separation of the flow medium is decisive.
All the features illustrated in the description, the following claims and the drawing can be essential to the invention either individually or in any desired combination with each other.
Number | Date | Country | Kind |
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10 2006 022 025 | May 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE2007/000861 | 5/10/2007 | WO | 00 | 1/26/2009 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/128303 | 11/15/2007 | WO | A |
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Number | Date | Country | |
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20100034680 A1 | Feb 2010 | US |