The invention relates to a rotary press, in particular a rotary tablet press, and to a method for cleaning a rotary press, in particular a rotary tablet press.
Tablet presses can be wet cleaned at the end of a tablet batch. The cleaning success of wet cleaning depends on whether as many surfaces of the tablet press as possible that need to be cleaned can be directly wetted with a cleaning liquid. It is therefore desirable that there are as few spray shadows as possible between the spray nozzles for the cleaning agent and the surfaces to be cleaned.
To avoid spray shadows, the number of spray nozzles can be increased. The spray nozzles themselves and/or their supply lines can create their own spray shadows. This can make arranging the spray nozzles and thus the tablet press itself very complex, in particular if the spray nozzles are arranged statically. To reduce spray shadows, the spray nozzles can be moved during the cleaning process.
WO 2009/021 776 A2 discloses a cleaning device for cleaning a capsule filling machine with a rotating cleaning unit, wherein the cleaning device has spray openings for spraying a cleaning agent.
It is therefore an object of the present invention to provide a rotary press, in particular a rotary tablet press, and a method for cleaning a rotary press, in particular a rotary tablet press, wherein spray shadows are avoided or at least reduced and the design effort is kept to a minimum.
The above object is achieved by a rotary press, in particular a rotary tablet press, according to the disclosure.
The rotary press comprises a rotor that is rotatable about an axis of rotation. The rotor can be designed as a rotor disk. The rotor can be mounted so as to rotate about the axis of rotation.
The rotary press also comprises a cleaning device. The cleaning device is used to clean the rotary press. The cleaning device comprises at least one spray opening. The cleaning device comprises in particular a plurality of spray openings. The spray opening is used to spray a cleaning agent. The cleaning agent can be a liquid, a gas and/or a mixture of liquid and gas. The cleaning agent can in particular be a cleaning liquid.
The cleaning device (or the spray opening) is coupled to the rotor and configured such that the spray opening can be rotated about the axis of rotation by rotating the rotor. The spray opening of the cleaning device can be designed to rotate about the axis of rotation. The rotor can serve as a drive for the rotational movement of the spray opening. The rotor and the spray nozzle can be coupled to each other in such a way that when the rotor is rotated, the spray opening is also rotated, in particular at the same angular speed or rotational speed as the rotor. The rotor and the spray opening are designed in particular to be rotatable about the axis of rotation.
The rotary press can be suitable for wet cleaning using a cleaning liquid. The rotary press or the cleaning device can comprise supply lines, a pump and/or an appropriate waste water structure.
This allows the (rotational) movement of the rotor to be utilized to move the spray opening. A separate drive for the (rotational) movement of the spray opening is not necessary. The design effort for a cleaning device can thus be reduced. Due to the rotation of the spray opening, spray shadows can be avoided or at least reduced during the cleaning process. The cleaning process can be carried out optimally and the cleaning time can be reduced. This allows the costs for the rotary press (low design effort) and for each cleaning process (due to avoidance of spray shadows) to be reduced.
According to a further development of the rotary press, a static spray nozzle can be arranged on the spray opening.
This allows the cleaning agent to be sprayed in a targeted manner and with a desired measured pressure using simple means. The spray pattern of the cleaning agent can be adjusted as desired.
According to a further development of the rotary press, a rotary spray nozzle can be arranged on the spray opening. The rotary spray nozzle can be spherical. The rotary spray nozzle can be designed to turn (rotate) during the cleaning process and thus spray the cleaning agent around its own axis of rotation. The rotational movement of the rotary spray nozzle can be caused by the cleaning agent escaping (recoil principle) (similar to a dishwasher).
This allows the cleaning agent to be distributed more effectively over as many surfaces as possible. The spray pattern of the cleaning agent can be adjusted as desired.
According to a further development of the rotary press, the cleaning device can comprise at least one internal feed channel, in particular a plurality of internal feed channels, for guiding the cleaning agent to the spray opening. The internal feed channel can be arranged at least in portions, in particular completely, within the rotor. The internal feed channel can open into the spray opening.
In this way, the spray opening (or at least part of the cleaning device) can be integrated into the rotor. This eliminates the need for external components, such as supply lines for the cleaning agent and static cleaning nozzles. These would also have to be cleaned extensively after a batch process. By integrating the spray opening into the rotor (disk), this additional cleaning effort for these components is eliminated. In other words, due to the integration of the spray opening (or the cleaning technology) into the rotor, many, in particular static, externally arranged, cleaning nozzles and their supply lines can be dispensed with. This reduces cleaning time, enhances the clear layout of the machine and saves costs.
According to a further development of the rotary press, the cleaning device can comprise at least one external feed channel, in particular a plurality of external feed channels, for guiding the cleaning agent to the spray opening. The external feed channel can be arranged at least in portions, in particular completely, outside the rotor. The external feed channel can open into the spray opening.
This makes it possible to implement a spray opening that rotates using the rotor with simple means. It is not necessary to convert and/or replace the rotor. For example, a rotary press can be “upgraded” with a rotor that does not have internal feed channels for guiding the cleaning agent.
According to a further development of the rotary press, the rotary press can comprise at least one upper tableting punch. Alternatively or additionally, the rotary press may comprise at least one lower tableting punch. The upper and lower tableting punches can be designed such that they cooperate to compress a powder, in particular to produce a tablet. The upper and/or lower tableting punch can each be designed as a tableting tool or as a tamping punch. The cleaning device can comprise at least one cleaning punch. The cleaning punch can be designed to be interchangeable with the lower and/or upper tableting punch. At least one channel for guiding the cleaning agent to the spray opening can be arranged within the cleaning punch. The channel can open into the spray opening.
This allows the cleaning agent to be sprayed in a targeted manner onto surfaces that would otherwise be difficult or impossible to reach, such as a guide curve of the tableting punch or tamping punch. The cleaning process can thus be further optimized.
According to a further development of the rotary press, the cleaning device can comprise at least one guide element. The guide element can be tubular. The guide element can be designed as a tube. The guide element can be designed so that it can be fixed (or fastened) to the rotor. The spray opening can be arranged in or on the guide element. At least one guide channel for guiding the cleaning agent to the spray opening can be arranged within the guide element. The guide channel can open into the spray opening.
This allows a spray opening to be moved radially outwards using simple means. The (radial in relation to the rotor) arrangement of the spray opening can thus be adjusted variably or in a targeted manner. The spraying of the cleaning agent can thus be adjusted in a targeted manner.
According to a further development of the rotary press, the cleaning device can comprise an inlet for guiding the cleaning agent into the rotor. The inlet can open into the rotor in the region of the axis of rotation. The inlet can be fluidically coupled to the internal feed channel, the external feed channel, the channel of the cleaning punch and/or the guide channel of the guide element. The inlet can be sealed using a sliding seal on the rotor. The inlet can be designed as a separate rotary union.
The internal feed channel, the external feed channel, the channel of the cleaning punch and/or the guide channel of the guide element can each be fluidically coupled to one another.
In the present case, a fluidic connection or fluidic coupling means that a gas and/or a liquid (fluid) can flow between two fluidically coupled elements or between two elements that are in fluidic connection.
This allows the cleaning agent to be guided through the rotor to the spray opening using simple means.
According to a further development of the rotary press, the cleaning device can comprise a pump for pumping the cleaning agent through the spray opening.
This allows the cleaning agent to be conveyed using simple means and thus sprayed through the spray opening.
The above object is also achieved by a method for cleaning a rotary press, in particular a rotary tablet press, according to the above statements.
The method comprises the steps of:
With regard to the advantages that can be achieved thereby, reference is made to the statements made in this respect about the rotary press. The measures described in connection with the rotary press and/or explained below can serve for further embodiment of the method.
The method may comprise the step of:
This means that the cleaning agent can be used multiple times and thus conserved. This can reduce the cost of the cleaning agent.
The method may comprise the step of:
This means that the cleaning agent is only used once. This means that a fresh and uncontaminated cleaning agent is always available for the cleaning process. This can improve the cleaning effect.
The method may comprise the step of:
The cleaning agent can thus be guided to the spray opening by simple means and sprayed via the spray opening.
The method may comprise the step of:
This allows the spray opening and/or the internal feed channel to be closed or opened again using simple (already existing) means. This allows the spraying of the cleaning agent from the spray opening to be controlled or adjusted as desired (the spray opening can be closed or opened).
Further features, details and advantages of the invention emerge from the wording of the claims and from the following description of exemplary embodiments with reference to the drawings. In the drawings:
In the following description and in the figures, corresponding components and elements bear the same reference signs. For improved clarity, not all reference signs are reproduced in all figures.
The rotor 14 is designed to be rotatable about an axis of rotation 12. The rotor 14 comprises a plurality of upper tableting punches 30 and a plurality of lower tableting punches 31 in the present case. The upper and/or lower tableting punches 30, 31 can be designed as tamping punches.
The rotor 14 comprises a cleaning device 16 for cleaning the rotary press 10. The cleaning device 16 comprises at least one spray opening 18 for spraying a cleaning agent 20. In the present case, the cleaning device 16 comprises a plurality of spray openings 18.
The cleaning device 16 is coupled in the present case to the rotor 14 and configured such that the spray openings 18 can be rotated about the axis of rotation 12 by rotating the rotor 14. The cleaning device 16 and in particular the spray openings 18 are thus rotated with the rotor 14. The cleaning device 16 is in particular integrated into the rotor 14.
The cleaning device 16 comprises in the present case a lower internal feed channel 26, a middle internal feed channel 27 and an upper internal feed channel 29 for guiding the cleaning agent 20 to the respective spray openings 18. The three internal feed channels 26, 27, 29 are arranged in the present case one above the other with respect to the direction of gravity 15.
The internal feed channels 26, 27, 29 are arranged completely within the rotor 14 in the present case. The internal feed channels 26, 27, 29 are each fluidically connected to the corresponding spray openings 18.
In the present case, the internal feed channels 26, 27, 29 are each formed as a bore within the rotor 14. In the present case, the internal feed channels 26, 27, 29 designed as bores are oriented perpendicular to the axis of rotation 12, i.e. they run in a straight line horizontally (perpendicular to the direction of gravity 15). The direction of gravity 15 is indicated by an arrow in
In the present case, the cleaning device 16 has an inlet 40 for guiding the cleaning agent 20 into the rotor 14. The inlet 40 is only indicated schematically by a large arrow (in
The cleaning device 16 comprises a pump 42 for pumping the cleaning agent 20 in the present case. The pump is only indicated schematically (in
The internal feed channels 26, 27, 29 can each open into the inlet 40 with their right-hand end in
In the present case, the lower internal feed channel 26 opens with its left-hand end in
The cleaning device 16 comprises at least one guide element 36 in the present case. The guide element 36 is designed in the form of a straight tube in the present case. The guide element 36 can be fixed to the rotor 14 (shown in
In the present case, a static spray nozzle 22 is arranged on the spray opening 18, which is arranged on the guide element 36. It is also conceivable that a rotary spray nozzle 24 (see
The cleaning device 16 comprises at least one cleaning punch 32 in the present case. The cleaning punch 32 is designed to be interchangeable with an upper tableting punch 30. The cleaning punch 32 can therefore be arranged on or fixed to the rotor 14 instead of an upper tableting punch 30. In the present case, the cleaning punch 32 is replaced by an upper tableting punch 30 and is arranged on the rotor 14.
In the present case, the cleaning punch 32 has four spray openings 18 for spraying the cleaning agent 20. The four spray openings 18 are arranged on the cleaning punch 32. Within the cleaning punch 32, four channels 34 are formed in the present case for guiding the cleaning agent 20 to the respective spray openings 18 arranged on the cleaning punch 32. On the one hand, the four channels 34 each open into the corresponding spray opening 18. On the other hand, the four channels 34 converge and open into the upper internal feed channel 29 of the rotor 14. The cleaning agent 20 can be sprayed by means of the cleaning punch 32, in particular in the region of the guide curve 35 of the upper tableting punch 30.
In the present case, the cleaning device 16 additionally has at least one external feed channel 28 for guiding the cleaning agent 20 to a spray opening 18. The external feed channel 28 is arranged at least in portions outside the rotor 14 in the present case.
The external feed channel 28 opens on the one hand into the chamber 41 and/or the inlet 40 and on the other hand into the corresponding spray opening 18. In the present case, a spherical, rotary spray nozzle 24 is arranged on the spray opening 18 into which the external feed channel 28 opens. By means of the rotary spray nozzle 24, the cleaning agent 20 can be sprayed in as many spatial directions as possible.
The external feed channel 28, the spray opening 18 arranged on the feed channel 28, and the rotary spray nozzle 24 arranged on this spray opening 18 are shown only schematically (in
On the spray opening 18, which is arranged on the guide element 36, a spherical, rotary spray nozzle 24 is arranged instead of the static spray nozzle 22. By means of the spherical, rotary spray nozzle 24, the cleaning agent 20 can be sprayed in as many spatial directions as possible.
The method for cleaning the rotary press 10 according to the above statements is explained below with reference to
The method comprises the steps of:
In the present case, the method comprises the step of:
Alternatively, the method can comprise the step of:
The method comprises the following step in the present case:
The method comprises the following step in the present case:
Number | Date | Country | Kind |
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10 2023 126 993.3 | Oct 2023 | DE | national |