Information
-
Patent Grant
-
6637313
-
Patent Number
6,637,313
-
Date Filed
Monday, June 11, 200124 years ago
-
Date Issued
Tuesday, October 28, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- Leslie; Michael
Agents
-
CPC
-
US Classifications
Field of Search
US
- 092 72
- 091 491
- 417 273
-
International Classifications
-
Abstract
A rotary pump consists of a cam ring, a rotor disposed within the cam ring, and a pump body enclosing the cam ring and the rotor. The cam ring includes a cam surface having a centre of symmetry. The rotor has a centre of rotation which coincides with the centre of symmetry of the cam surface, and includes a plurality of fluid chambers. Each fluid chamber comprises an aperture opening into a circumference of the rotor, and a pump element sealingly disposed within the aperture. As the rotor revolves, each element remains in contact with the cam surface and moves over a stroke length between a first position adjacent the radial innermost portion of the respective aperture and a second position adjacent the radial outermost portion of the respective aperture. The pump body includes a fluid inlet and a fluid outlet respectively for transferring fluid to and fluid from the fluid chambers as the rotor rotates. Preferably, the pump also includes an actuator for rotating the cam ring about its centre of symmetry between a first angular position and a second angular position for varying the stroke length of the pump elements.
Description
FIELD OF THE INVENTION
The present invention relates to a rotary hydraulic device. In particular, the present invention relates to a hydraulic pump or motor including a rotor carrying a number of piston elements around its periphery, and a cam ring enclosing the rotor for causing the piston elements to move along a stroke length as the rotor rotates.
BACKGROUND OF THE INVENTION
Many industrial and automotive devices require a continuous supply of fluid, such as oil, fuel or hydraulic fluid, for proper operation. However, it is also desirable to be able to maintain or vary the delivery rate of the fluid as the application demands. To meet this need, two approaches have been taken:
1. a constant-capacity pump is driven by a prime mover, and the flow rate of the pump is varied by returning a portion of fluid from the output port of the pump back to the input port
2. a variable-capacity pump, including a fluid delivery piston, is driven by a prime mover, and the flow rate of the pump is altered by altering the stroke of the piston
The former approach makes inefficient use of the energy used to drive the pump since a portion of pressurized fluid is returned to the reservoir instead of performing useful work. On the other hand, the latter approach has been favoured because (1) variable-capacity pumps make more efficient use of energy, (2) the speed of the prime mover can vary without impacting on the flow rate of the variable-capacity pump, and (3) variable capacity pumps can alter their output flow rate more rapidly, in response to changes in operating conditions, than constant-capacity pumps.
The conventional variable-flow rotary pump comprises a hollow casing; a cam ring provided within the casing; and a rotor provided within the cam ring and being rotatably mounted about a fixed axis. The rotor includes a series of radial angularly-spaced fluid chambers disposed about its circumference, and a roller provided within each slot. The casing includes a fluid inlet port for delivering fluid to the fluid chambers, and a fluid outlet port for receiving pressurized fluid from the fluid chambers. Generally, the centre axis of the cam ring is displaced a distance from the fixed axis of the rotor. Consequently, as the rotor rotates, the volume of each fluid chamber will vary between minimum and maximum values as the respective roller moves between its innermost position and its outermost position. Further, the cam ring includes means for varying the position of the cam ring relative to the rotor. In one position, the centre of the cam ring is displaced a maximum distance from the fixed axis of the rotor, causing the communication time a fluid chamber of increasing volume is in communication with the inlet port to be maximized. In another position, the centre of the cam ring is displaced a minimum distance from the fixed axis of the rotor, causing the communication time a fluid chamber of increasing volume is in communication with the inlet port to be minimized. Consequently, the output flow rate of the pump can be varied between a maximum and a minimum value without varying the rotational speed of the rotor.
Numerous variations on the conventional variable-flow rotary pump have been developed. For instance, Wilcox (U.S. Pat. No. 3,381,622) teaches a variable-flow rotary pump having a constant output pressure. As shown in
FIG. 1
of the patent, the pump comprises a mounting plate
20
; a cavity body
30
mounted to the mounting plate
20
; a cavity ring
31
provided within the cavity body
30
; and a rotor
32
rotatably mounted about a fixed axis within the cavity ring
31
. The rotor
32
includes a series of radial angularly-spaced slots
33
, each including a pump roller
34
. The mounting plate
20
includes an arcuate fluid inlet port
62
and an arcuate fluid outlet port
63
aligned with the root circle of the roller slots
33
for respectively delivering fluid to and removing fluid from each slot
33
as the rotor
32
rotates. The pump also includes a leaf spring
110
, and a pressure conduit
91
coupled between the cavity ring
31
and the leaf spring
110
for reducing the eccentricity of the cavity ring (and hence the output pressure) as output pressure increases.
Bristow (U.S. Pat. No. 4,679,995) teaches avariable-flow rotary pump which is substantially similar to the variable-flow rotary pump taught by Wilcox, except that the cam ring
10
(equivalent to the cavity ring
31
) is rotatably coupled at one end and to a transversely-extending spring
23
at the opposite end for urging the cam ring
10
into a maximum pump flow position. At the same time, a portion of the pressurized output fluid exerts a force opposite to the force exerted by the spring
23
so as to reduce the output flow of the pump when the output pressure increases.
Maistreli (U.S. Pat. No. 3,642,388) teaches a variable-capacity vane pump whose output flow is continuously variable. As shown in
FIG. 2
of the patent, the vane pump comprises a hollow casing
1
including an inlet port
24
and an outlet port
25
; a cam ring
9
provided within the casing
1
; and a rotor
2
rotatably mounted about a fixed axis within the cam ring
9
. The rotor
2
includes a series of radial angularly-spaced notches
6
each including a cylindrical roller. The cam ring
9
is rotatably coupled to a roller
41
at one end, and to a hydraulically-operated piston
11
at the opposite end for urging the ring
9
between a maximum pump flow position and a minimum pump flow position in response to changes in hydraulic fluid pressure delivered to the piston
11
.
Hutson (U.S. Pat. No. 4,578,948) teaches a reversible-flow vane pump. As shown in FIGS.
3
,
4
and
5
of the patent, the pump comprises a pump case (not shown) including a first
76
and a second
78
; an annular cam ring
40
provided within the pump case and being pivotable about a pin
44
; and a rotor
20
rotatably mounted about a fixed axis within the cam ring
40
. The rotor
20
includes a series of equally-spaced circumferential outwardly-opening slots
32
, each including a roller vane
34
which engages the inner cam surface of the annular cam ring
40
.
In the operating mode shown in
FIG. 4
of the patent, the cam ring
40
is pivoted about pin
44
so as to increase the communication time a fluid chamber of increasing volume is in communication with the first port
76
and thereby cause a forward pump flow between ports
76
and
78
, whereas in the operating mode shown in
FIG. 5
, the cam ring
40
is pivoted in an opposite direction about pin
44
so as to increase the communication time a fluid chamber of increasing volume is in communication with the s econd port
78
and thereby cause a reverse flow between ports
76
and
78
without reversing the direction of rotation of the rotor
20
. In the operating mode shown in
FIG. 3
, the cam ring
40
is positioned so that the communication times of the fluid chambers in communication with the first port
76
is equal to the communication times of fluid chambers in communication with the second port
78
. Consequently, in this latter position, there is no net fluid flow between the ports
76
,
78
.
Delegard (U.S. Pat. No. 2,612,110) describes a variable flow rotary pump which comprises an oval cam ring, a rotor disposed within the cam ring and having a number of pockets each retaining a piston therein, and end plates having fluid inlet and outlet ports in communication with the outermost portion of the pockets.
Grupen (U.S. Pat. No. 2,880,677) describes a variable volume vane pump which includes a stator provided with a symmetric oval through-bore, diametrically-opposed inlet ports and diametrically-opposed outlet ports opening into the bore via the radially outermost portion of the bore, and a set of uniformly-spaced slots opening into the periphery of the rotor each carrying a sliding vane which projects into the bore.
Each of the foregoing variations has addressed deficiencies of the conventional variable-flow rotary pump. However, in each variation, differences in the fluid pressures of the fluid chamber approaching the outlet port and the fluid chamber leaving the outlet port can cause unwanted ripples in the output pressure of the pump.
Attempts have also been made to control the output pressure of a rotary pump. Brighton (European Patent 0 841 485) describes a self-regulating rotary pump which includes an outer spacer ring, a flexible cam ring disposed within the spacer ring, a cavity disposed between the spacer ring and the cam ring, a rotor disposed within the cam ring and carrying a number of slots carrying pistons therein, and end plates having fluid outlet ports and fluid inlet ports aligned with the radially innermost portion of the slots. The cam ring includes a pair of apertures for bleeding pressurized fluid into the cavity regions and thereby deform the cam ring between a symmetric oval configuration and a circular configuration in response to variations in average output pressure.
Sipe (European Patent 0 200 294) discloses a rotary pump configured for reducing pressure pulsations in the discharge flow. The pump comprises a cam ring having an oval high displacement cam surface, and a rotor having a number of radially-extending slots each receiving a cylindrical vane member. Each slot includes a driving surface which has a surface portion which is configured to reduce the pressure pulsations by maintaining the roller vanes in contact with the cam surface.
Although both Brighton and Sipe attempt to reduce variations in output pressure, neither Brighton would not be able to reduce fluid cavitation, and the driving surface disclosed by Sipe would be difficult to manufacture. Accordingly, there remains a need for a rotary pump which provides a steady fluid output pressure and reduces the likelihood of fluid cavitation.
SUMMARY OF THE INVENTION
According to the present invention, there is provided a rotary pump which addresses the deficiency of the prior art.
The rotary pump, according to the present invention, comprises a cam ring, a rotor disposed within the cam ring, and a pump body enclosing the cam ring and the rotor. The cam ring includes a cam surface having a centre of symmetry. The rotor has a centre of rotation which coincides with the centre of symmetry of the cam surface, and includes a plurality of fluid chambers. Each fluid chamber comprises an aperture opening into a circumference of the rotor, and a pump element sealingly disposed within the aperture. As the rotor revolves, each element remains in contact with the cam surface and moves over a stroke length between a first position adjacent the radial innermost portion of the respective aperture and a second position adjacent the radial outermost portion of the respective aperture. The pump body includes a fluid inlet and a fluid outlet respectively for transferring fluid to and fluid from the fluid chambers as the rotor rotates. Preferably, the pump also includes an actuator for rotating the cam ring about its centre of symmetry between a first angular position and a second angular position for varying the stroke length of the pump elements.
In one embodiment of the invention, the cam surface comprises a number “N” (at least two) of cam lobes. The pump body includes an equal number of fluid inlets and fluid outlets, with the number of fluid inlets and the number of fluid outlets corresponding to the number “N” of cam lobes.
In another embodiment of the invention, the pump body includes an equal number “N” (at least two) of fluid inlets and fluid outlets, and the cam surface is shaped so that each pump element cycles over the stroke length “N” times per rotor revolution.
BRIEF DESCRIPTION OF THE DRAWINGS
The preferred embodiments of the invention will now be described, by way of example only, with reference to the drawings, in which:
FIGS. 1
a
-
1
e
depict a two stroke pump according to the present invention, showing the cam ring with its cam profile, the rotor disposed within the cam ring, and the piston elements provided within the periphery of the rotor;
FIGS. 2
a
-
2
c
are graphs of operating characteristics of the pump shown in
FIG. 1
;
FIGS. 3
a
-
3
f
depict two stroke actuators for varying the angular position of the cam profile of the two-stroke pump shown in
FIG. 1
;
FIGS. 4
a
-
4
n
are graphs of operating characteristics of the pump as the angular position of the cam profile is varied;
FIGS. 5
a
-
5
d
depict a three stroke pump according to the present invention, showing the cam ring with its cam profile, the rotor disposed within the cam ring, and the piston elements provided within the periphery of the rotor;
FIGS. 6
a
-
6
c
are graphs of operating characteristics of the pump shown in
FIG. 5
;
FIGS. 7
a
-
7
c
depict two three actuators for varying the angular position of the cam profile of the three-stroke pump shown in
FIG. 5
;
FIGS. 8
a
-
8
c
,
9
a
-
9
c
,
10
a
-
10
b
,
11
a
-
11
b
, and
12
a
-
12
b
demonstrate design parameters which impact on port size for the rotary pumps of the invention;
FIGS. 13
to
15
depict cam profiles for which the port inlets and outlets are of unequal sizes;
FIGS. 16
to
18
depict variations on the piston elements for the pumps according to the invention;
FIGS. 19
a
-
19
e
depict a hydraulic device based on the pumps of the invention, suitable for use as pump or a motor;
FIGS. 20-22
depict a hydrostatic transmission incorporating the hydraulic device shown in
FIG. 19
;
FIGS. 23
a
-
23
b
depict cam rings which are rotated using oil pressure;
FIG. 24
depicts an actuator for use with the cam rings shown in
FIG. 23
;
FIGS. 25
a
-
25
d
depict a constant speed hydrostatic transmission incorporating the hydraulic device shown in
FIG. 19
;
FIGS. 26
a
-
26
c
are graphs of operating characteristics of the hydrostatic transmission shown in
FIG. 25
;
FIGS. 27
a
-
27
b
depict a variation on the constant speed hydrostatic transmission shown in
FIG. 25
;
FIG. 27
c
is a graph of the operating characteristics of the hydrostatic transmission shown in
FIG. 27
;
FIGS. 28
a
-
28
b
depict a hydrostatic transmission incorporating two pairs of tandem-mounted rotors;
FIGS. 29
a
-
29
c
depict an internal combustion engine incorporating the rotary pump structure according to the invention;
FIGS. 30
a
-
30
b
, and
31
a
-
31
b
depict variations on the internal combustion engine shown in
FIG. 29
; and
FIG. 32
depicts a piston element suitable for use with the internal combustion engines shown in FIGS.
29
and
30
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Turning to
FIG. 1
, a rotary pump, denoted generally as
100
, is shown comprising a two stroke cam ring
102
, a rotor
104
disposed within the cam ring
102
, a pair of end plates
106
a
,
106
b
enclosing the cam ring
102
and the rotor
104
, and a rotatable shaft
108
including splines for rotating the rotor
104
. The pump
100
also includes an actuator (not shown) for varying the output flow-rate of the pump
100
. However, it should be understood that the actuator is not an essential feature of the invention, and may be dispensed with where only a constant flow rate pump is desired.
The cam ring
102
includes a cam surface
110
having a centre of symmetry coinciding with the axis of rotation of the rotor
104
. In the embodiment shown in
FIG. 1
, the cam surface
110
is shaped as an ellipse with major and minor radii R
1
, R
2
at 90 degree intervals. However, as will become apparent, the invention is not limited to cam rings having elliptical cam surfaces, but includes any multi-lobe shape having a centre of symmetry.
The rotor
104
includes a plurality of fluid chambers provided around the circumference of the rotor
104
. Each fluid chamber comprises an aperture
112
opening into the circumference of the rotor
104
, and a pump element
114
sealingly disposed within each aperture
112
. Each aperture
112
has a substantially U-shape, and a cavity extending radially inwards from the radial innermost portion of the U-shaped portion. The width of each U-shaped portion is slightly greater than the width of each pump element
114
so as to allow each pump element
114
to move within the respective aperture
112
between a fully seated position adjacent the radial innermost portion of the aperture
112
and a filly extended position adjacent the radial outermost portion of the aperture
112
as the rotor
104
rotates. The distance between these two positions will be referred to as the stroke length.
Each end plate
106
includes a pair of diametrically opposed arcuately-shaped suction ports
116
a
,
116
b
and a pair of diametrically opposed arcuately-shaped pressure ports
118
a
,
118
b
. With reference to an X-Y coordinate system in which the X-axis passes through the suction ports
116
and the Y-axis passes through the pressure ports
118
, the major axis X′ of the elliptical cam surface
110
is shown rotated by an angle of
45
from the ports
116
,
118
. Each of the ports
116
,
118
has an inner radial portion which coincides with the radial innermost portion of the apertures
112
, an outer radial portion which overlaps with the inner radial surface of those pump elements
114
oriented and their fully seated position, and end portions extending between the radial inner and outer portions which mirror the shape of the U-shaped portion of the apertures
112
.
In operation, the rotatable shaft
108
rotates the rotor
104
about an axis coinciding with the centre of symmetry of the cam surface
110
. As the rotor
104
rotates, the pump elements
114
remain in contact with the cam surface
110
. However, as the cam surface
10
shown in
FIG. 1
has an elliptical shape, each of the pump elements
114
move within their respective apertures
112
over the stroke length between the fully seated position and the fully extended position. As a result, fluid is drawn into the fluid chambers through the suction ports
116
as the pump elements
114
move from their fully seated position to their fully extended position, and is then expelled from the fluid chambers through the pressure ports
118
as the pump elements
114
move from their fully extended position to their fully seated position. Since the cam surface
110
is shaped as an ellipse and, therefore has two cam lobes, each pump element
114
cycles over the stroke length twice for each revolution of the rotor
104
.
FIGS. 2
a
,
2
b
and
2
c
show respectively the relative position of each pump element
114
within the respective aperture
112
, suction volume S and discharge volume P, and the accumulated phased discharges of a rotor having seven pump elements
114
over a 180 degree of rotation of the rotor
104
. As shown in
FIG. 2
c
, the amplitude of output ripple is between 5.5% of total discharge, which is about half that of a single stroke pump.
FIG. 3
a
depicts an actuator suitable for use with the pump
100
shown in FIG.
1
. As shown, the actuator comprises a body plate
120
enclosing the cam ring
102
, and a pinion
122
rotatably coupled to the body plate
120
. The outer radial surface of the cam ring
102
includes a splined sector
124
for engaging the pinion
122
. Alternately, the body plate
120
may include a plurality of pinions
122
. As will be appreciated, rotation of the pinion
122
causes the cam ring
102
, and the cam surface
110
, to rotate about the centre of symmetry of the cam surface
110
. By doing so, the communication time which a fluid chamber of increasing volume remains in communication with one of the suction ports
116
, and the communication time which a fluid chamber of decreasing volume remains in communication with one of the pressure ports
118
will vary, causing the output flow rate of the pump
100
to vary accordingly.
FIG. 3
b
depicts a variation of the actuator shown in
FIG. 3
a
, capable of rotating the cam surface
110
between 0 and −45°.
FIG. 3
c
depicts another variation of the actuator shown in
FIG. 3
a
, capable of rotating the cam surface
110
between +45 and −45°
FIG. 3
d
depicts a variation of the actuator shown in
FIG. 3
a
, comprising a body plate
120
′ enclosing the cam ring
102
, a recirculating cable
126
trained around the cam ring
102
, and a pin
128
for securing recirculating cable
126
to the cam ring
102
.
FIGS. 3
e
and
3
f
depict another variation of the actuator shown in
FIG. 3
a
, comprising a body plate
130
provided with an arcuate sector cut-out
132
. The cam ring
102
includes a control rod
134
attached to the outer radial surface of the cam ring
102
, and one of the end plates
106
includes an arcuate cut-out
136
corresponding to the arcuate sector cut-out
132
of the body plate
130
. The control rod
134
slides radially within the arcuate sector cut-out
132
and the arcuate cut-out
136
so as to rotate the cam ring
102
, and the cam surface
110
, about the centre of symmetry of the cam surface
110
.
FIG. 4
shows graphs of suction S and discharge for 180° of rotation of the rotor
104
, over 15 degree increments of cam surface
110
rotation between −45° and +45° relative to the X-Y coordinate system referred to above.
FIGS. 4
a
,
4
b
show that for cam surface
110
rotation of −45°, suction S end discharge P are respectively confined to ports
118
a
and
116
b
.
FIGS. 4
c
,
4
d
show that for cam surface
110
rotation of −30°, suction S and discharge P respectively overlap ports
116
a
,
118
a
and ports
118
a
,
116
b
for 15° of a normal 90 degree period. Port overlapping induces a panting phenomenon which lessens the discharge from each fluid chamber and the discharge P from the pump
100
, thereby providing an effective means to vary fluid displacement.
FIGS. 4
e
,
4
f
show that for cam surface
110
rotation of −15°, the induced panting phenomenon extends over a 30 degree period, and consequently that the discharge from each fluid chamber and the discharge P from pump
100
is reduced further.
FIGS. 4
g
,
4
h
show that for cam surface
110
rotation of 0°, the induced panting phenomenon extends over a 45° period, thereby effectively reducing the discharge from each fluid chamber and the discharge P from pump
100
to zero.
FIGS. 4
i
,
4
j
show that for cam surface
110
rotation of +15°, the induced painting phenomenon is re-established for a 30 degree period. However, the bias in favour of ports
116
a
and
116
b
during the period of port
116
a
,
118
a
and
118
a
,
116
b
overlap, effectively reverses the function of ports.
FIGS. 4
k
,
4
l
show that for cam surface
110
rotation of +30°, overlap decreases to 15°, while
FIGS. 4
m
,
4
n
show that for cam surface
110
rotation of +45°, overlap drops to 0°. In the latter case, the induced panting phenomenon is no longer present, and a complete reversal of port function takes place.
Turning to
FIG. 5
, a rotary rate pump, denoted generally as
200
, a shown comprising the three stroke cam ring
202
, a rotor
104
disposed within the cam ring
202
, a pair of end plates
206
a
,
206
b
enclosing the cam ring
202
and the rotor
104
, and a rotatable shaft
108
including splines for rotating the rotor
104
. The pump
200
also includes an actuator (not shown) for varying the output flow-rate of the pump
200
. The cam ring
202
includes a cam surface
210
having a centre of symmetry coinciding with the axis of rotation of the rotor
104
and a modified three lobed epicycloidal profile with major and minor radii R
1
, R
2
at 60 degree intervals.
Each end plate
206
includes three equally spaced arcuately shaped suction ports
216
interposed with three equally spaced arcuately shaped pressure ports
218
. As above, each of the ports
216
,
218
has an inner radius which coincides with the radial innermost portion of the apertures
112
, and an outer radius which overlaps with the inner radial surface of those pump elements
114
oriented and their fully seated position. However, the span-wise arc length of the ports
216
,
218
is less than one-third that of the ports
116
,
118
of the pump
100
. Further, with reference to an X-Y coordinate system in which the X-axis passes through a suction port
216
and a diametrically opposed pressure port
218
, the major axis X′ of the cam surface
210
is shown rotated by an angle of 30° from the ports
216
,
218
.
In operation, the rotatable shaft
108
rotates the rotor
104
about an axis coinciding with the centre of symmetry of the cam surface
210
. As the rotor
104
rotates, the pump elements
114
remain in contact with the cam surface
210
. However, as the cam surface
210
shown in
FIG. 3
has a three lobed epicycloid profile, each of the pump elements
114
move within their respective apertures
112
over the stroke length between the fully seated position and the fully extended position. As a result, fluid is drawn into the fluid chambers through the suction ports
216
as the pump elements
114
move from their fully seated position to their fully extended position, and is then expelled from the fluid chambers through the pressure ports
218
as the pump elements
114
move from their fully extended position to their fully seated position. Since the cam surface
210
has three cam lobes, each pump element
114
cycles over the stroke length three times for each revolution of the rotor
104
.
FIGS. 6
a
,
6
b
and
6
c
show respectively the relative position of each pump element
114
within the respective aperture
112
, suction volume S and discharge volume P, and the accumulated phased discharges of a rotor having seven pump elements
114
over a 120 degree of rotation of the rotor
104
. As shown in
FIG. 2
c
, the amplitude of output ripple is between 3.7% of total discharge, which is about one third that of a single stroke pump.
FIG. 7
depicts an actuator suitable for use with the pump
200
shown in FIG.
4
. As shown, the actuator comprises a body plate
220
enclosing the cam ring
202
, a push-pull lever
222
slidably coupled to the body plate
220
, a silent chain section
224
attached to the push-pull lever
222
, and a pair of side plates
226
a
,
226
b
guiding the push-pull lever
222
and the silent chain section
224
within the body plate
220
. The outer radial surface of the cam ring
202
includes a sprocket sector
228
for engaging the chain section
224
. Inward or outward movement of the push-pull lever
222
causes the cam ring
202
, and the cam surface
210
, to rotate about the centre of symmetry of the cam surface
210
. By doing so, the communication time which a fluid chamber of increasing volume remains in communication with one of the suction ports
216
, and the communication time which a fluid chamber of decreasing volume remains in communication with one of the pressure ports
218
will vary, causing the output flow rate of the pump
200
to vary accordingly.
As will be appreciated, any of the actuators shown in
FIGS. 3 and 5
may be used with the pumps
100
,
200
. Also, if the graphs of
FIGS. 4
b
,
4
d
,
4
f
,
4
h
,
4
j
,
4
l
and
4
n
were based on 120° of rotor rotation, instead of 180°, and depicted 10 degree increments of cam surface rotation, instead of 15°, those figures would accurately represent the characteristics of the three stroke cam surface
210
shown in FIG.
5
. Therefore, it will be apparent from the foregoing discussion that in the general case where the cam surface includes “N” lobes, with “N” being an integer greater than or equal to two, the angular separation over which the cam surface may be rotated is 360°/2N.
Turning now to
FIGS. 8
to
12
, the design criteria which affect cavitation will be explained. As is well known to those of ordinary skill, cavitation is an induced flow disturbance caused by a choking action on fluid flow, and is a concern in rotating disc pumps or motors with ports on rotor end plates. This phenomenon is affected by the ratio of port size to the swept volume of a fluid chamber during an intake stroke of a pump element.
FIG. 8
a
shows the end plate
206
for a three stroke cam ring
202
for use in conjunction with a rotor
104
having seven fluid chambers, while
FIG. 8b
shows the end plate
206
for a three stroke cam ring
202
for use in conjunction with the rotor
104
having five fluid chambers of equivalent size.
FIG. 8
c
depicts the ports
216
,
218
for both end plate
206
and rotor
104
configurations, indicating that the number of fluid chambers in the rotor has no effect on the size of the ports.
FIG. 9
a
shows the end plate
206
for a three stroke cam ring
202
for use in conjunction with a rotor
104
having seven fluid chambers, while
FIG. 9
b
shows the end plate
206
for a tree stroke cam ring for use in conjunction with a rotor
104
having nine fluid chambers of the same size as those shown in
FIG. 9
a
but provided on a larger sized rotor
104
.
FIG. 9
c
depicts the ports
216
,
218
for both end plate
206
and rotor
104
configurations, indicating that although the number of fluid chambers in a rotor has no effect on port size, an increase in the outer diameter of the rotor
104
will increase port size.
FIG. 10
shows the eight port end plate for a four stroke cam ring for use in conjunction with a rotor of equivalent size to that shown in
FIG. 9
a
, indicating that port size decreases if the number of strokes per cycle is increased without a corresponding increase in rotor size.
FIG. 11
shows the end plate for a six stroke cam ring for use in conjunction with a rotor having twelve fluid chambers of the same size as those shown in
FIG. 9
a
, whereas
FIG. 12
shows the end plate for a six stroke cam ring for use in conjunction with a rotor having thirteen fluid chambers of half the size as those shown in
FIG. 9
a
, indicating again that an increase in the number of strokes per cycle without a corresponding increase in rotor size will reduce port size. Consequently, it will be apparent that for a given swept-volume, port size is a function of the number of strokes per cycle and the diameter of the rotor, but is not a function of the number of fluid chambers in a rotor.
Thus far, each of the suction ports
116
and the pressure ports
118
shown have been of equal angular length. However, as
FIGS. 13
to
15
demonstrate, the invention is not so limited
FIG. 13
shows the asymmetric cam profile for a two-stroke cam surface
110
in which the suction ports
116
extend over a larger angular interval than the pressure ports
118
. Similarly,
FIGS. 14 and 15
respectively show the asymmetric cam profiles for a three-stroke cam surface
210
and a four-stroke cam surface in which the suction ports
116
extend over a larger angular interval than the pressure ports
118
. In each of these cases, the increase in angular length of the suction ports increases the real time for fluid ingress, but may also expose fluid ingress to cavitation.
Turning now to
FIG. 16
, a pump element
114
suitable for use with the foregoing pump embodiments is shown comprising a tubular shell
140
, and a solid core
142
retained within the tubular shell
140
. O-ring seals
144
a
,
144
b
are provided at opposite ends of the core
142
thereby providing the shell
140
with a degree of diametric flexibility so that sealing between the pump element
114
and the respective aperture
112
is enhanced when the shell
140
is under diametric loading.
FIG. 17
depicts a variation of the pump element
114
shown in
FIG. 16
, comprising a U-shaped shell
146
, and a spool-shaped core
148
provided within the shell
146
. The core
148
includes a pair of disc-shaped ends
150
joined together via a centre shaft
152
extending between the disc-shaped ends
150
. The pump element also includes a plurality of roller bearings
154
disposed between the centre shaft
152
and the inner U-shaped surface of the shell
146
to allow the disc-shaped ends
150
to function as followers with congruency to the cam surface.
FIG. 18
depicts another variation of the pump element
114
, comprising a U-shaped shell
156
, and a cylindrical core
158
provided within the shell
156
. The shell
156
includes a pair of closed opposite ends
160
, and a bearing hole
162
provided within each opposite end
160
. The core
158
includes an axially-extending mandrel
164
provided at each opposite end of the core
158
for insertion into the bearing holes
162
and thereby rotatably securing the core
158
to the shell
156
. The pump element also includes a plurality of roller bearings disposed around each mandrel
164
to allow the core
158
to function as a follower with congruency to the cam surface. Other variations of the foregoing pump element configurations will be apparent to those skilled in the art.
Having described preferred embodiments for rotary pumps, according to the present invention, the following discussion will focus on applications of the described rotary pumps.
FIG. 19
shows a hydraulic device
300
which can be used either as a pump or a motor. The hydraulic device
300
comprises a rotatable cam ring, a body plate
330
enclosing the cam ring for allowing the cam ring to rotate about the centre of symmetry of the respective cam surface, a rotor
104
disposed within the cam ring
302
, front and rear rotor end plates
306
a
,
306
b
enclosing the rotor
304
, a rotatable shaft
108
coupled to the rotor
104
, and an actuator for rotating the cam surface about its centre of symmetry. Preferably, the cam ring, the body plate
330
, and the actuator respectively comprise the cam ring
102
, the body plate
130
and the actuator control rod
134
shown in
FIGS. 3
e
and
3
f
. However, the hydraulic device
300
is not limited to the cam ring
102
, the body plate
130
and the actuator control rod
134
, but is intended to comprise any of the cam ring, body plate, and actuator variations described herein, including any variations equivalent thereto. Also, as discussed above, the actuator may be dispensed with if desired. The cam ring, the rotor
104
and the actuator are deleted from
FIG. 19
for the purpose of clarity.
The rotor end plates
306
are shown in
FIG. 19
b
, and include a pair of diametrically opposed arcuately-shaped first ports
316
a
,
316
b
and a pair of diametrically opposed arcuately-shaped second ports
318
a
,
318
b
. The rotor end plates
306
also include first and second oil gallery ports
370
,
372
, an arcuate slot
336
adjacent the outer perimeter of the rotor end plates
306
for receiving the actuator control rod
134
therethrough, and a central aperture
382
for receiving the rotatable shaft
108
therethrough.
The hydraulic device
300
also includes front and rear casing end plates
376
a
,
376
b
, a front oil gallery plate
378
disposed between the front casing end plate
376
a
and the front rotor end plate
306
a
, and a rear oil gallery plate
380
disposed between the rear casing end plate
376
b
and the rear rotor end plate
306
b
. As shown in
FIG. 19
c
, the casing end plates
376
include a central aperture
382
for receiving the rotatable shaft
108
therethrough, and an arcuate slot
336
adjacent the outer perimeter of the casing end plate
376
for receiving the actuator control rod
134
.
The front oil gallery plate
378
is shown in
FIG. 19
d
, and comprises the second ports
318
a
,
318
b
, the first oil gallery port
370
, and a first oil gallery
384
communicating with both of the first ports
316
a
,
316
b
and the second oil gallery port
372
. The rear oil gallery plate
380
is shown in
FIG. 19
e
, and comprises the first ports
316
a
,
316
b
, the second oil gallery port
372
, and a second oil gallery
386
communicating with both of the second ports
318
a
,
318
b
and the first oil gallery port
370
.
When the hydraulic device
300
is operated as a pump, the rotatable shaft
108
rotates the rotor about the centre of symmetry of the cam surface, causing fluid to be drawn up from the first oil gallery
384
into the fluid chambers of the rotor through the first ports
316
, and then to be expelled into the second oil gallery
386
through the second ports
318
. When the hydraulic device
300
is operated as a motor, fluid is applied under pressure from the first oil gallery
384
into the fluid chambers of the rotor through the first ports
316
, and is expelled into the second oil gallery
386
through the second ports
318
, causing the rotating shaft
108
to rotate.
FIG. 20
depicts a hydrostatic transmission
400
comprising a first and second hydraulic devices
300
a
,
300
b
, substantially identical to the hydraulic device
300
shown in FIG.
19
. However, unlike the hydraulic device
300
, the first hydraulic device
300
a
operates as a pump, and includes an additional front oil gallery plate
378
in replacement of the rear oil gallery plate
380
. The second hydraulic device
300
b
operates as a motor, and includes an additional rear oil gallery plate
380
in replacement of the front oil gallery plate
378
. Also, the front oil gallery plates
378
are modified such that the first oil gallery
384
communicates with both of the second ports
318
a
,
318
b
instead of the first ports
316
a
,
316
b
. Further, the first hydraulic device
300
a
is provided with the actuator described above with reference to
FIG. 3
d
, comprising the body plate
120
′ enclosing the cam ring
102
, and the recirculating cable
126
trained around the cam ring
102
. However, it should be understood that other actuators may be used without departing from the scope of the invention.
The first and second hydraulic devices
300
a
,
300
b
are then coupled together through a common rotor end plate
306
provided between the front oil gallery plate
378
of the first hydraulic device
300
a
and the rear oil gallery plate
380
of the second hydraulic device
300
b
. With this arrangement, the first ports
316
of the first hydraulic device
300
a
communicate with the first ports
316
of the second hydraulic device
300
b
, and second ports
318
of the second hydraulic device
300
b
communicate with the second ports
318
of the first hydraulic device
300
a.
In operation, rotation of the input shaft
108
of the first hydraulic device
300
a
rotates the respective rotor about the centre of symmetry of the cam surface, causing fluid to be drawn up from the first oil galleries
384
into the fluid chambers of the rotor of the first hydraulic device
300
a
through the second ports
318
, and then to be expelled out under pressure through the first ports
316
. The pressurized expelled fluid is fed into the fluid chambers of the rotor of the second hydraulic device
300
b
through the first ports
316
thereof, causing the rotor and the output shaft
108
′ of the second hydraulic device
300
b
to rotate. While the latter rotor rotates, fluid is expelled from the fluid chambers thereof into the second oil galleries
386
through the pressure ports
318
.
As will be appreciated, by rotating the cam surface of the cam ring
102
through the actuator, the output flow rate of the first hydraulic device
300
a
will vary, causing the rotational speed of the rotatable shaft
108
of the second hydraulic device
300
b
to vary accordingly. As will be apparent from the discussion of
FIG. 4
, the output shaft
108
′ rotates in the same direction as the input shaft
108
, and varies from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device
300
a
is limited to 90°. The output shaft
108
′ will rotate in the same or the opposite direction as the input shaft
108
, and will vary from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device
300
a
is extended to 180°.
Numerous variations of the hydrostatic transmission
400
may be realized. For instance,
FIG. 21
depicts a hydrostatic transmission
500
, substantially similar to the hydrostatic transmission
400
, except that the second hydraulic device
300
b
is provided with the actuator described above with reference to
FIG. 3
e
, comprising the body plate
130
provided with the arcuate sector cut-out
132
, and the control rod
134
attached to the outer radial surface of the cam ring
102
. In this embodiment, the output shaft
108
′ will rotate in the same or the opposite direction as the input shaft
108
, and will vary from zero to full rotational speed even if the angle of rotation of the cam profile of the first hydraulic device
300
a
is limited to 90°.
FIG. 22
depicts a hydrostatic transmission
600
, again substantially similar to the hydrostatic transmission
400
, except that the hydraulic devices
300
a
,
300
b
include cooling fins, and the second hydraulic device
300
b
is provided with the actuator described above with reference to
FIG. 7
, comprising the body plate
220
enclosing the cam ring
202
, the push-pull lever
222
slidably coupled to the body plate
220
, and a silent chain section
224
attached to the push-pull lever
222
. As above, the output shaft
108
′ rotates in the same direction as the input shaft
108
, and varies from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device
300
a
is limited to 90°, but will rotate in the same or the opposite direction as the input shaft
108
, and will vary from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device
300
a
is extended to 180°.
Also, all of the actuators described thus far have been mechanically controlled. However, the invention is not so limited, but may instead include other actuator variations, such as hydraulically controlled actuators. For instance,
FIG. 23
a
shows a body plate
620
, and a cam ring
602
provided within the body plate
620
suitable for use in a hydrostatic transmission, a rotary pump, or a rotary motor. The cam ring
602
includes three fluid actuator pockets
638
a
,
638
b
,
638
c
, and the body plate
620
includes a first and second oil passages
640
,
642
, which when fed with pressurized fluid, direct the fluid into the fluid actuator pockets
638
, causing the cam ring
602
to rotate between −45° and +45°. Similarly,
FIG. 23
b
shows a body plate
620
′, and a cam ring
602
′ provided within the body plate
620
′. The cam ring
602
′ includes four fluid actuator pockets
644
a
,
644
b
,
644
c
,
644
d
, and the body plate
620
′ includes a first and second oil passages
640
′,
642
′ which, when fed with pressurized fluid, inject the fluid into the fluid actuator pockets
644
, causing the cam ring
602
′ to rotate between 0° and +45°.
FIG. 24
shows an electrically-controlled hydraulic actuator which is suitable for rotating each of the cam rings
602
,
602
′ shown in FIG.
23
.
The actuator shown in
FIG. 24
comprises a cylinder
650
including a fluid inlet
652
, a pair of fluid outlets
654
a
,
654
b
, coupled to the oil passages
640
,
642
, a piston
656
disposed within the cylinder
650
, first and second needles
658
a
,
658
b
provided within opposite end faces of the cylinder
650
, a first spring
660
a
coupled to the first needle
658
a
for withdrawing the first needle
658
a
from the cylinder
650
, a second spring
660
b
coupled to the second needle
658
b
for withdrawing the second needle
658
b
from the cylinder
650
, and electromagnetic coils
662
a
,
662
b
coupled respectively to the first and second needles
658
a
,
658
b
for opposing the springs
660
a
,
660
b.
In operation, when the frequency of the coils
662
are maximized, the needles
658
restrict the flow of hydraulic fluid from the fluid inlet
652
through the fluid outlets
654
, and the force exerted on the cam ring
602
by the actuator is zero. Without a balancing force to oppose the reactive forces exerted on the cam ring
602
by the rotor, the cam ring will assume the position shown in
FIG. 4
g
. On the other hand, as the frequency of one of the coils
662
is reduced, the corresponding needle
658
is withdrawn from the cylinder
650
, thereby increasing the flow of hydraulic fluid from the respective fluid outlet
654
. Consequently, the force exerted on the cam ring
602
increases, causing the cam ring
602
to assume the position shown in
FIG. 4
a
. If the frequency of the other of the coils
662
is reduced, the corresponding needle
658
is withdrawn from the cylinder
650
, causing the cam ring
602
to assume the position shown in
FIG. 4
m.
FIG. 25
depicts a constant speed hydrostatic transmission
700
which is again substantially similar to the hydrostatic transmission
400
, except that the input shaft
108
of the first hydraulic device
300
a
(pump) is modified for coupling to a primer mover such as an internal combustion engine, the output shaft
108
′ of the second hydraulic device
300
b
(motor) is coupled to an accessory drive pulley
750
, and the first hydraulic device
300
a
includes fluid actuator pockets c
1
, c
2
similar in function to the fluid actuator pockets of the case plate
620
shown in FIG.
23
. The actuator pockets c
1
, c
2
communicate with the pressure ports of the first hydraulic device
300
a
respectively through ports p
2
, p
2
′ and serve to rotate the cam ring
102
a
in a direction responsive to changes in rotational speed of the input shaft
108
.
The first hydraulic device
300
a
is also provided with an actuator similar to the rotary actuator described above with reference to
FIG. 3
a
, comprising a body plate
120
a
enclosing a cam ring
102
a
, a pinion
122
a
rotatably coupled to the body plate
120
a
, and a splined sector
124
a
disposed over the outer radial surface of the cam ring
102
a
for engaging the pinion
122
a
. Similarly, the second hydraulic device
300
b
is provided with an actuator comprising a body plate
120
b
enclosing a cam ring
102
b
, a pinion
122
b
rotatably coupled to the body plate
120
b
, and a splined sector
124
b
disposed over the outer radial surface of the cam ring
102
b
for engaging the pinion
122
b
. However, unlike the rotary actuator shown in
FIG. 3
a
, the pinion
122
a
of the first hydraulic device
300
a
is coupled to the pinion
122
b
of the second hydraulic device
300
b
through a common shaft
752
so as to rotate the cam surface of the first hydraulic device
300
a
in unison with the cam surface of the second hydraulic device
300
b
. As shown in
FIG. 25
b
and
FIG. 25
c
, the cam rings of the first and second hydraulic devices
300
a
,
300
b
are misaligned, with the major axis of the cam surface of the first hydraulic device
300
a
being rotated −45° relative to the X-Y coordinate system passing through the suction and pressure ports, and the major axis of the cam surface of the second hydraulic device
300
b
being rotated +45° relative to the X-Y coordinate system, less an angle ∝.
FIG. 26
a
depicts (1) the displacement D of the first and second hydraulic devices
300
a
,
300
b
as a function of the ratio m/p (motor/pump) of their respective speeds, (2) the reactive torques T
1
, T
2
on their respective cam rings as a function of the angle ∝, and (3) the fluid pressure in the actuator pockets c
1
, c
2
of the rotary actuator as a function of the angle-when the torque and output speed of the accessory drive pulley
750
remain constant and the ratio p/m changes from ⅓ to {fraction (3/1)}.
FIG. 26
b
depicts the displacement of the first hydraulic device
300
a
when (1) the rotational speed of the output shaft
108
′ is three times that of the input shaft
108
, (2) the rotational speed of the output shaft
108
′ is equal to that of the input shaft
108
, and (3) the rotational speed of the output shaft
108
′ is one-third that of the input shaft
108
. Similarly,
FIG. 26
c
depicts the displacement of the second hydraulic device
300
b
when the (1) the rotational speed of the output shaft
108
′ is three times that of the input shaft
108
, (2) the rotational speed of the output shaft
108
′ is equal to that of the input shaft
108
, and (3) the rotational speed of the output shaft
108
′ is one-third that of the input shaft
108
.
From
FIGS. 26
a
,
26
b
and
26
c
, it will be apparent that if the engine speed decreases, the reduction in fluid pressure in the actuator pockets c
1
, c
2
will cause the rotational angle of the cam surface of the first hydraulic device
300
a
to decrease (approach 0°) and the rotational angle of the cam surface of the second hydraulic device
300
b
to increase, causing the rotational speed of the output shaft
108
′ to remain constant. Similarly, if the engine speed increases, the increase in fluid pressure in the actuator pockets c
1
, c
2
will cause the rotational angle of the cam surface of the first hydraulic device
300
a
to decrease (approach −45°) and the rotational angle of the cam surface of the second hydraulic device
300
b
to decrease, causing the rotational speed of the output shaft to again remain constant. Consequently, it will be appreciated that by misaligning the cam rings of the first and second hydraulic devices
300
a
,
300
b
, and by rotating the cam rings in unison in response to changes in rotational speed of the input shaft
108
, the rotational speed of the output shaft
108
′ remains substantially constant, independent of the rotational speed of the input shaft
108
.
FIG. 27
depicts a hydrostatic transmission
800
, which is substantially similar to the hydrostatic transmission
700
, except that the pockets c
1
, c
2
are deleted from the first hydraulic device
300
a
, and the second hydraulic device
300
b
includes a second splined sector
124
b
′ having a greater pitch diameter than that of the splined sector
124
. Also, the actuator includes a second pinion
122
b
′ congruent with the second splined sector
124
b
′ and freely mounted on the common shaft
752
, and a torsion spring
754
provided between the pinion
120
a
and the second pinion
122
b
′ to replace the pockets c
1
, c
2
. As will be apparent from
FIGS. 27
b
and
27
c
, the torque characteristics of the hydrostatic transmission
800
are similar to the torque characteristics of the hydrostatic transmission
700
, shown in
FIG. 26
a
(
2
), except for the balancing torque Ts′ which results when the torsional spring torque Ts is amplified by the revered gear-train loop comprising the second pinion
122
b
′, the second splined sector
124
b
′, the first splined sector
124
b
, and the pinion
122
b
. The balancing torque Ts′ serves a similar function to the rotational torque induced on the cam ring
102
a
of the hydrostatic transmission
800
shown in FIG.
26
. Consequently, when the engine is at idle, the balancing torque Ts′ forces the cam ring profiles to a ratio p/m of ⅓, and as the engine speed increases above idle, the balancing torque Ts′ urges the cam ring profiles of the hydraulic devices
300
to a ratio p/m of {fraction (3/1)}. When the engine is stopped, the balancing torque Ts′ forces the cam ring profiles of the hydraulic devices
300
to a ratio p/m of {fraction (3/1)}.
FIG. 28
depicts a hydrostatic transmission
900
which is also substantially similar to the hydrostatic transmission
700
, except that the pockets c
1
, c
2
are deleted from the first hydraulic device
300
a
, and each of the hydraulic devices
300
includes a compound rotor
902
comprising a first rotor half
104
and a second rotor half
104
′ mounted in tandem. As shown in
FIG. 28
b
, preferably the first rotor half
104
is misaligned with the second rotor half
104
′ so as to reduce the possibility of loss of sealing between adjacent pump elements. Also, preferably each sealing element comprises the U-shaped shell
156
and a cylindrical core
158
sealing element described with reference to
FIG. 18
, with each sealing element extending the full axial extent of the respective compound fluid chamber, namely between the fluid chamber of the first rotor half
104
through to the corresponding fluid chamber of the second rotor half
104
′. A benefit of the compound rotor
902
is that the panting, which results from variable displacement, occurs between the pump elements of the compound rotor
902
, thereby producing little disturbance felt in the suction, pressure and exhaust galleries.
Turning now to
FIG. 29
, a four-stroke internal combustion engine
1000
is shown implementing the rotary pumps described herein. The internal combustion engine
1000
comprises a crankcase
1002
, a rotor
1004
disposed within the crankcase
1002
, left and right rotor end plates
1006
a
,
1006
b
enclosing the rotor
1004
, a rotatable shaft
1008
coupled to the rotor
1004
, spacer plates
1075
a
,
1075
b
for water chambers, and engine end plates
1076
a
,
1076
b
The crankcase
1002
includes a two-stroke cam surface
1010
having a centre of symmetry coinciding with the axis of rotation of the rotor
1004
, a sparkplug port (not shown) opening into the interior of the crankcase for receiving a spark plug
1070
, and a plurality of waterjackets
1072
for cooling.
The rotor
1004
includes a plurality of combustion chambers provided around the circumference of the rotor
1004
. Each combustion chamber comprises an aperture
1012
opening into the circumference of the rotor
1004
, and a piston element
1014
sealingly disposed within each aperture
1012
. Each aperture
1012
has a substantially U-shape, with the width of the aperture
1012
being slightly greater than the width of each piston clement
1014
so as to allow each piston element
1014
to move within the respective aperture
1012
between a maximum compression position adjacent the radial innermost portion of the aperture
1012
and a minimum compression position adjacent the radial outermost portion of the aperture
1012
as the rotor
1004
rotates. Each rotor end plate
1006
includes an arcuately-shaped inlet port
1016
and a radially-adjacent arcuately-shaped exhaust port
1018
. Each of the ports
1016
,
1018
has an inner radius which coincides with the radial innermost portion of the apertures
1012
, and an outer radius which overlaps with the inner radial surface of those piston elements
1014
oriented and their fully seated position. One of the rotor end plates
1006
also includes an intake manifold
1050
communicating with the inlet port
1016
, and an exhaust manifold
1052
communicating with the exhaust port
1018
.
As the rotor rotates, each piston element
1014
will be in the maximum compression position as the corresponding combustion chamber approaches the intake port
1016
. As the combustion chamber is exposed to the intake port
1016
, the piston element
1014
moves towards the minimum compression position, causing a fuel mixture to be drawn into the combustion chamber through the intake manifold
1050
. The piston element
1014
then returns to the maximum compression position, thereby compressing the fuel mixture therein, whereupon the compressed gas mixture is ignited by the sparkplug. The piston element
1014
is then driven to the minimum compression position from by the force of the ignition. As the combustion chamber approaches the exhaust port
1018
, the piston element
1014
returns to the maximum compression position, thereby driving out the ignited gas mixture through the exhaust manifold
1052
. As will be appreciated, the internal combustion engine
1000
may be modified for a greater or lesser number of strokes by varying the cam profile and the number of ports, as described above.
FIG. 30
a
depicts a four-stroke internal combustion engine, similar to the four-stroke internal combustion engine
1000
, except that the cam surface comprises a two-stroke asymmetric cam surface in which the intake cycle (i), compression cycle (c), power cycle (p) and exhaust cycle (p) occur as shown in
FIG. 30
b
.
FIG. 31
a depicts another four-stroke internal combustion engine, similar to the four-stroke internal combustion engine
1000
, except that the cam surface comprises a two-stroke asymmetric cam surface in which the intake cycle (i), compression cycle (c), power cycle (p) and exhaust cycle (p) occur as shown in
FIG. 31
b.
FIG. 32
depicts a piston element
1014
suitable for use in any of the foregoing internal combustion engines. The piston element
1014
is similar to the pump element shown in
FIG. 18
, comprising a U-shaped shell
1056
, a cylindrical core
1058
provided within the shell
1056
. The shell
1056
includes a pair of closed opposite ends
1060
, and a bearing hole
1062
provided within each opposite end
1060
. The core
1058
includes an axially-extending mandrel
1064
provided at each opposite end of the core
1058
for insertion into the bearing holes
1062
and thereby rotatably securing the core
1058
to the shell
1056
. However, unlike the pump element shown in
FIG. 18
, the piston element
1014
also includes a plurality of overlapping L-shaped strips
1060
secured to the shell
1056
, and backing L-shaped wave springs disposed between the strips which together act as a piston seal in the same way that piston rings seal a piston in a standard internal combustion engine.
The foregoing description is intended to be illustrative of the preferred embodiments of the invention. Those of ordinary skill will envisage certain additions, deletions or modifications to the described embodiments but which do not depart from the spirit or scope of the invention, as defined by the appended claims.
Claims
- 1. A rotary pump comprising:a cam ring including an asymmetric cam surface comprising a plurality of cam lobes; a rotor disposed within the cam ring and including a centre of rotation and a plurality of fluid chambers, each said fluid chamber comprising an aperture opening into a circumference of the rotor, and a roller pump element sealingly disposed within the aperture, the rotor being configured such that each said pump element is disposed in constant contact with the cam surface and is moveable between a first position adjacent a radial innermost portion of the respective aperture and a second position adjacent a radial outermost portion of the respective aperture as the rotor rotates about the centre of rotation; and a pump body enclosing the cam ring and the rotor, and including a fluid inlet and a fluid outlet aligned only with the innermost portion of the fluid chambers respectively for transferring fluid to and fluid from the innermost portion of the fluid chambers, wherein, each said fluid chamber has a fluid ingress period of fluid flow between the fluid inlet and the fluid chamber, and a fluid egress period of fluid flow between the fluid chamber and the fluid outlet, and the cam surface is shaped to provide a fluid ingress period which is greater than the fluid egress period, the fluid inlet port and the fluid outlet port each have an angular length, and the inlet port angular length is greater than the outlet port angular length, the ports each comprise a radially outer edge portion, a radially inner edge, and a pair of opposing ends extending to the edges and conforming to a shape of the radially innermost aperture portion, and the cam ring includes a sprocket sector, and the pump includes a chain trained over the sprocket sector for rotating the cam ring about the centre of rotation to vary a flow rate of the pump.
- 2. The rotary pump according to claim 1, wherein the pump includes a cable disposed around the cam ring for rotating the cam ring about the centre of rotation to vary a flow rate of the pump.
- 3. The rotary pump according to claim 2, wherein the cam surface comprises a three-lobed epicycloidal cam surface, and the number of fluid inlets and the number of fluid outlets is three.
- 4. The rotary pump according to claim 3, wherein at least one of the pump elements comprises a tubular shell, a core provided within the tubular shell and including a pair of opposite ends, and a seal provided at each said opposite end.
- 5. The rotary pump according to claim 3, wherein at least one of the pump elements comprises a U-shaped shell, a spool-shaped core provided within the shell, the core including a pair of disc-shaped ends for tracking the cam surface and a shaft extending between the disc-shaped ends, and a plurality of roller elements disposed between the shell and the shaft.
- 6. The rotary pump according to claim 3, wherein at least one of the pump elements comprises a U-shaped shell including a pair of closed-opposite shell ends each incorporating a bearing hole therein, a plurality of roller elements disposed within the bearing holes, and a cylindrical core provided within the shell, the core including a pair of opposite core ends and a mandrel provided at each core end for rotatably securing the core to the shell.
- 7. A rotary pump comprising:a centre reference shaft (108); a cam ring (102) including an inner cam surface (110) with a plurality of cam lobes (R1) defined by a sector of said cam surface with a quadrant of increasing radius followed by an equal quadrant of decreasing radii, with a centre of symmetry coincident with an apex of said lobes; a rotor (104) affixed to said centre shaft disposed within said cam ring incorporating a plurality of fluid chambers (112), each said fluid chamber comprising an inner semicircular dome and an aperture opening into a circumference of said rotor; a disc (114) sealingly disposed within said aperture in contact with said cam surface such that as said rotor revolves said disc moves radially over a stroke length between a radial innermost position adjacent to said aperture dome and a second position adjacent to a radial outermost portion with said disc in contact with and centered on an apex of said lobe; an outer pump body with attached association with said cam ring and incorporating a pattern of peripheral bolt holes; and two enclosing end plates (106a and 106b) incorporating a like pattern of peripheral bolt holes and pairs of ports thereon (116a and 118a) with respective locations of said pairs radially disposed on a centre radius of respective quadrants of said plurality of cam lobes, with inner and outer edges of said ports defined by circular sectors with centres coincident with said centre reference shaft, and end radial edges thereof defined by concave radial sectors with near coincidence with an inner semicircular dome of said fluid chambers (112) so that when said rotor rotates within a bolted assembly of said components, said fluid chambers thereof, when traversed over sectors of increasing and decreasing radii of said cam lobes, inwardly disposed fluid entrapment cavities defined by said discs, said inner semicircular domes, and said side plates, cause fluid to ingress and egress through said so disposed ports, with said entrapment cavities fully isolated from said disc and cam surface contact.
- 8. A rotary pump according to claim 7, wherein said body with attached association, is a separate outer body (120) with free inner circular contact with a circular outer surface of said ring cam (102), said circular cam surface provided with a gear sector (124), and said inner body surface provided with an off-set non-interference cavity to accommodate relative rotation of said gear sector and ring cam; anda spindle and pinion (122) in mesh with said gear sector, is held to and extends through a said side plate providing a means to change a radial relationship between said cam lobes and said pairs of fluid ports.
- 9. A rotary pump according to claim 7, wherein said body with attached association is a separate outer body (620) with a plurality of circular sector cavities separated by inward radial extensions, a ring cam (602) with a plurality of circular sector cavities (638a and 638b) separated by outward radial extensions, with said ring cam and body sectors forming respectively a rotor and a stator of a rotary actuator and providing a means to change a radial relationship between said cam lobes and said pairs of fluid ports.
- 10. A rotary pump according to claim 9, wherein said cam rings incorporate asymnmetrical lobes, so that rotational periods of ingress are of greater duration than those of egress.
PCT Information
| Filing Document |
Filing Date |
Country |
Kind |
| PCT/CA99/00921 |
|
WO |
00 |
| Publishing Document |
Publishing Date |
Country |
Kind |
| WO00/20760 |
4/13/2000 |
WO |
A |
US Referenced Citations (3)
| Number |
Name |
Date |
Kind |
|
2217796 |
Dell |
Oct 1940 |
A |
|
2612110 |
Delegard |
Sep 1952 |
A |
|
4578948 |
Hutson et al. |
Apr 1986 |
A |