Rotary pump

Information

  • Patent Grant
  • 6637313
  • Patent Number
    6,637,313
  • Date Filed
    Monday, June 11, 2001
    24 years ago
  • Date Issued
    Tuesday, October 28, 2003
    22 years ago
Abstract
A rotary pump consists of a cam ring, a rotor disposed within the cam ring, and a pump body enclosing the cam ring and the rotor. The cam ring includes a cam surface having a centre of symmetry. The rotor has a centre of rotation which coincides with the centre of symmetry of the cam surface, and includes a plurality of fluid chambers. Each fluid chamber comprises an aperture opening into a circumference of the rotor, and a pump element sealingly disposed within the aperture. As the rotor revolves, each element remains in contact with the cam surface and moves over a stroke length between a first position adjacent the radial innermost portion of the respective aperture and a second position adjacent the radial outermost portion of the respective aperture. The pump body includes a fluid inlet and a fluid outlet respectively for transferring fluid to and fluid from the fluid chambers as the rotor rotates. Preferably, the pump also includes an actuator for rotating the cam ring about its centre of symmetry between a first angular position and a second angular position for varying the stroke length of the pump elements.
Description




FIELD OF THE INVENTION




The present invention relates to a rotary hydraulic device. In particular, the present invention relates to a hydraulic pump or motor including a rotor carrying a number of piston elements around its periphery, and a cam ring enclosing the rotor for causing the piston elements to move along a stroke length as the rotor rotates.




BACKGROUND OF THE INVENTION




Many industrial and automotive devices require a continuous supply of fluid, such as oil, fuel or hydraulic fluid, for proper operation. However, it is also desirable to be able to maintain or vary the delivery rate of the fluid as the application demands. To meet this need, two approaches have been taken:




1. a constant-capacity pump is driven by a prime mover, and the flow rate of the pump is varied by returning a portion of fluid from the output port of the pump back to the input port




2. a variable-capacity pump, including a fluid delivery piston, is driven by a prime mover, and the flow rate of the pump is altered by altering the stroke of the piston




The former approach makes inefficient use of the energy used to drive the pump since a portion of pressurized fluid is returned to the reservoir instead of performing useful work. On the other hand, the latter approach has been favoured because (1) variable-capacity pumps make more efficient use of energy, (2) the speed of the prime mover can vary without impacting on the flow rate of the variable-capacity pump, and (3) variable capacity pumps can alter their output flow rate more rapidly, in response to changes in operating conditions, than constant-capacity pumps.




The conventional variable-flow rotary pump comprises a hollow casing; a cam ring provided within the casing; and a rotor provided within the cam ring and being rotatably mounted about a fixed axis. The rotor includes a series of radial angularly-spaced fluid chambers disposed about its circumference, and a roller provided within each slot. The casing includes a fluid inlet port for delivering fluid to the fluid chambers, and a fluid outlet port for receiving pressurized fluid from the fluid chambers. Generally, the centre axis of the cam ring is displaced a distance from the fixed axis of the rotor. Consequently, as the rotor rotates, the volume of each fluid chamber will vary between minimum and maximum values as the respective roller moves between its innermost position and its outermost position. Further, the cam ring includes means for varying the position of the cam ring relative to the rotor. In one position, the centre of the cam ring is displaced a maximum distance from the fixed axis of the rotor, causing the communication time a fluid chamber of increasing volume is in communication with the inlet port to be maximized. In another position, the centre of the cam ring is displaced a minimum distance from the fixed axis of the rotor, causing the communication time a fluid chamber of increasing volume is in communication with the inlet port to be minimized. Consequently, the output flow rate of the pump can be varied between a maximum and a minimum value without varying the rotational speed of the rotor.




Numerous variations on the conventional variable-flow rotary pump have been developed. For instance, Wilcox (U.S. Pat. No. 3,381,622) teaches a variable-flow rotary pump having a constant output pressure. As shown in

FIG. 1

of the patent, the pump comprises a mounting plate


20


; a cavity body


30


mounted to the mounting plate


20


; a cavity ring


31


provided within the cavity body


30


; and a rotor


32


rotatably mounted about a fixed axis within the cavity ring


31


. The rotor


32


includes a series of radial angularly-spaced slots


33


, each including a pump roller


34


. The mounting plate


20


includes an arcuate fluid inlet port


62


and an arcuate fluid outlet port


63


aligned with the root circle of the roller slots


33


for respectively delivering fluid to and removing fluid from each slot


33


as the rotor


32


rotates. The pump also includes a leaf spring


110


, and a pressure conduit


91


coupled between the cavity ring


31


and the leaf spring


110


for reducing the eccentricity of the cavity ring (and hence the output pressure) as output pressure increases.




Bristow (U.S. Pat. No. 4,679,995) teaches avariable-flow rotary pump which is substantially similar to the variable-flow rotary pump taught by Wilcox, except that the cam ring


10


(equivalent to the cavity ring


31


) is rotatably coupled at one end and to a transversely-extending spring


23


at the opposite end for urging the cam ring


10


into a maximum pump flow position. At the same time, a portion of the pressurized output fluid exerts a force opposite to the force exerted by the spring


23


so as to reduce the output flow of the pump when the output pressure increases.




Maistreli (U.S. Pat. No. 3,642,388) teaches a variable-capacity vane pump whose output flow is continuously variable. As shown in

FIG. 2

of the patent, the vane pump comprises a hollow casing


1


including an inlet port


24


and an outlet port


25


; a cam ring


9


provided within the casing


1


; and a rotor


2


rotatably mounted about a fixed axis within the cam ring


9


. The rotor


2


includes a series of radial angularly-spaced notches


6


each including a cylindrical roller. The cam ring


9


is rotatably coupled to a roller


41


at one end, and to a hydraulically-operated piston


11


at the opposite end for urging the ring


9


between a maximum pump flow position and a minimum pump flow position in response to changes in hydraulic fluid pressure delivered to the piston


11


.




Hutson (U.S. Pat. No. 4,578,948) teaches a reversible-flow vane pump. As shown in FIGS.


3


,


4


and


5


of the patent, the pump comprises a pump case (not shown) including a first


76


and a second


78


; an annular cam ring


40


provided within the pump case and being pivotable about a pin


44


; and a rotor


20


rotatably mounted about a fixed axis within the cam ring


40


. The rotor


20


includes a series of equally-spaced circumferential outwardly-opening slots


32


, each including a roller vane


34


which engages the inner cam surface of the annular cam ring


40


.




In the operating mode shown in

FIG. 4

of the patent, the cam ring


40


is pivoted about pin


44


so as to increase the communication time a fluid chamber of increasing volume is in communication with the first port


76


and thereby cause a forward pump flow between ports


76


and


78


, whereas in the operating mode shown in

FIG. 5

, the cam ring


40


is pivoted in an opposite direction about pin


44


so as to increase the communication time a fluid chamber of increasing volume is in communication with the s econd port


78


and thereby cause a reverse flow between ports


76


and


78


without reversing the direction of rotation of the rotor


20


. In the operating mode shown in

FIG. 3

, the cam ring


40


is positioned so that the communication times of the fluid chambers in communication with the first port


76


is equal to the communication times of fluid chambers in communication with the second port


78


. Consequently, in this latter position, there is no net fluid flow between the ports


76


,


78


.




Delegard (U.S. Pat. No. 2,612,110) describes a variable flow rotary pump which comprises an oval cam ring, a rotor disposed within the cam ring and having a number of pockets each retaining a piston therein, and end plates having fluid inlet and outlet ports in communication with the outermost portion of the pockets.




Grupen (U.S. Pat. No. 2,880,677) describes a variable volume vane pump which includes a stator provided with a symmetric oval through-bore, diametrically-opposed inlet ports and diametrically-opposed outlet ports opening into the bore via the radially outermost portion of the bore, and a set of uniformly-spaced slots opening into the periphery of the rotor each carrying a sliding vane which projects into the bore.




Each of the foregoing variations has addressed deficiencies of the conventional variable-flow rotary pump. However, in each variation, differences in the fluid pressures of the fluid chamber approaching the outlet port and the fluid chamber leaving the outlet port can cause unwanted ripples in the output pressure of the pump.




Attempts have also been made to control the output pressure of a rotary pump. Brighton (European Patent 0 841 485) describes a self-regulating rotary pump which includes an outer spacer ring, a flexible cam ring disposed within the spacer ring, a cavity disposed between the spacer ring and the cam ring, a rotor disposed within the cam ring and carrying a number of slots carrying pistons therein, and end plates having fluid outlet ports and fluid inlet ports aligned with the radially innermost portion of the slots. The cam ring includes a pair of apertures for bleeding pressurized fluid into the cavity regions and thereby deform the cam ring between a symmetric oval configuration and a circular configuration in response to variations in average output pressure.




Sipe (European Patent 0 200 294) discloses a rotary pump configured for reducing pressure pulsations in the discharge flow. The pump comprises a cam ring having an oval high displacement cam surface, and a rotor having a number of radially-extending slots each receiving a cylindrical vane member. Each slot includes a driving surface which has a surface portion which is configured to reduce the pressure pulsations by maintaining the roller vanes in contact with the cam surface.




Although both Brighton and Sipe attempt to reduce variations in output pressure, neither Brighton would not be able to reduce fluid cavitation, and the driving surface disclosed by Sipe would be difficult to manufacture. Accordingly, there remains a need for a rotary pump which provides a steady fluid output pressure and reduces the likelihood of fluid cavitation.




SUMMARY OF THE INVENTION




According to the present invention, there is provided a rotary pump which addresses the deficiency of the prior art.




The rotary pump, according to the present invention, comprises a cam ring, a rotor disposed within the cam ring, and a pump body enclosing the cam ring and the rotor. The cam ring includes a cam surface having a centre of symmetry. The rotor has a centre of rotation which coincides with the centre of symmetry of the cam surface, and includes a plurality of fluid chambers. Each fluid chamber comprises an aperture opening into a circumference of the rotor, and a pump element sealingly disposed within the aperture. As the rotor revolves, each element remains in contact with the cam surface and moves over a stroke length between a first position adjacent the radial innermost portion of the respective aperture and a second position adjacent the radial outermost portion of the respective aperture. The pump body includes a fluid inlet and a fluid outlet respectively for transferring fluid to and fluid from the fluid chambers as the rotor rotates. Preferably, the pump also includes an actuator for rotating the cam ring about its centre of symmetry between a first angular position and a second angular position for varying the stroke length of the pump elements.




In one embodiment of the invention, the cam surface comprises a number “N” (at least two) of cam lobes. The pump body includes an equal number of fluid inlets and fluid outlets, with the number of fluid inlets and the number of fluid outlets corresponding to the number “N” of cam lobes.




In another embodiment of the invention, the pump body includes an equal number “N” (at least two) of fluid inlets and fluid outlets, and the cam surface is shaped so that each pump element cycles over the stroke length “N” times per rotor revolution.











BRIEF DESCRIPTION OF THE DRAWINGS




The preferred embodiments of the invention will now be described, by way of example only, with reference to the drawings, in which:





FIGS. 1



a


-


1




e


depict a two stroke pump according to the present invention, showing the cam ring with its cam profile, the rotor disposed within the cam ring, and the piston elements provided within the periphery of the rotor;





FIGS. 2



a


-


2




c


are graphs of operating characteristics of the pump shown in

FIG. 1

;





FIGS. 3



a


-


3




f


depict two stroke actuators for varying the angular position of the cam profile of the two-stroke pump shown in

FIG. 1

;





FIGS. 4



a


-


4




n


are graphs of operating characteristics of the pump as the angular position of the cam profile is varied;





FIGS. 5



a


-


5




d


depict a three stroke pump according to the present invention, showing the cam ring with its cam profile, the rotor disposed within the cam ring, and the piston elements provided within the periphery of the rotor;





FIGS. 6



a


-


6




c


are graphs of operating characteristics of the pump shown in

FIG. 5

;





FIGS. 7



a


-


7




c


depict two three actuators for varying the angular position of the cam profile of the three-stroke pump shown in

FIG. 5

;





FIGS. 8



a


-


8




c


,


9




a


-


9




c


,


10




a


-


10




b


,


11




a


-


11




b


, and


12




a


-


12




b


demonstrate design parameters which impact on port size for the rotary pumps of the invention;





FIGS. 13

to


15


depict cam profiles for which the port inlets and outlets are of unequal sizes;





FIGS. 16

to


18


depict variations on the piston elements for the pumps according to the invention;





FIGS. 19



a


-


19




e


depict a hydraulic device based on the pumps of the invention, suitable for use as pump or a motor;





FIGS. 20-22

depict a hydrostatic transmission incorporating the hydraulic device shown in

FIG. 19

;





FIGS. 23



a


-


23




b


depict cam rings which are rotated using oil pressure;





FIG. 24

depicts an actuator for use with the cam rings shown in

FIG. 23

;





FIGS. 25



a


-


25




d


depict a constant speed hydrostatic transmission incorporating the hydraulic device shown in

FIG. 19

;





FIGS. 26



a


-


26




c


are graphs of operating characteristics of the hydrostatic transmission shown in

FIG. 25

;





FIGS. 27



a


-


27




b


depict a variation on the constant speed hydrostatic transmission shown in

FIG. 25

;





FIG. 27



c


is a graph of the operating characteristics of the hydrostatic transmission shown in

FIG. 27

;





FIGS. 28



a


-


28




b


depict a hydrostatic transmission incorporating two pairs of tandem-mounted rotors;





FIGS. 29



a


-


29




c


depict an internal combustion engine incorporating the rotary pump structure according to the invention;





FIGS. 30



a


-


30




b


, and


31




a


-


31




b


depict variations on the internal combustion engine shown in

FIG. 29

; and





FIG. 32

depicts a piston element suitable for use with the internal combustion engines shown in FIGS.


29


and


30


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Turning to

FIG. 1

, a rotary pump, denoted generally as


100


, is shown comprising a two stroke cam ring


102


, a rotor


104


disposed within the cam ring


102


, a pair of end plates


106




a


,


106




b


enclosing the cam ring


102


and the rotor


104


, and a rotatable shaft


108


including splines for rotating the rotor


104


. The pump


100


also includes an actuator (not shown) for varying the output flow-rate of the pump


100


. However, it should be understood that the actuator is not an essential feature of the invention, and may be dispensed with where only a constant flow rate pump is desired.




The cam ring


102


includes a cam surface


110


having a centre of symmetry coinciding with the axis of rotation of the rotor


104


. In the embodiment shown in

FIG. 1

, the cam surface


110


is shaped as an ellipse with major and minor radii R


1


, R


2


at 90 degree intervals. However, as will become apparent, the invention is not limited to cam rings having elliptical cam surfaces, but includes any multi-lobe shape having a centre of symmetry.




The rotor


104


includes a plurality of fluid chambers provided around the circumference of the rotor


104


. Each fluid chamber comprises an aperture


112


opening into the circumference of the rotor


104


, and a pump element


114


sealingly disposed within each aperture


112


. Each aperture


112


has a substantially U-shape, and a cavity extending radially inwards from the radial innermost portion of the U-shaped portion. The width of each U-shaped portion is slightly greater than the width of each pump element


114


so as to allow each pump element


114


to move within the respective aperture


112


between a fully seated position adjacent the radial innermost portion of the aperture


112


and a filly extended position adjacent the radial outermost portion of the aperture


112


as the rotor


104


rotates. The distance between these two positions will be referred to as the stroke length.




Each end plate


106


includes a pair of diametrically opposed arcuately-shaped suction ports


116




a


,


116




b


and a pair of diametrically opposed arcuately-shaped pressure ports


118




a


,


118




b


. With reference to an X-Y coordinate system in which the X-axis passes through the suction ports


116


and the Y-axis passes through the pressure ports


118


, the major axis X′ of the elliptical cam surface


110


is shown rotated by an angle of


45


from the ports


116


,


118


. Each of the ports


116


,


118


has an inner radial portion which coincides with the radial innermost portion of the apertures


112


, an outer radial portion which overlaps with the inner radial surface of those pump elements


114


oriented and their fully seated position, and end portions extending between the radial inner and outer portions which mirror the shape of the U-shaped portion of the apertures


112


.




In operation, the rotatable shaft


108


rotates the rotor


104


about an axis coinciding with the centre of symmetry of the cam surface


110


. As the rotor


104


rotates, the pump elements


114


remain in contact with the cam surface


110


. However, as the cam surface


10


shown in

FIG. 1

has an elliptical shape, each of the pump elements


114


move within their respective apertures


112


over the stroke length between the fully seated position and the fully extended position. As a result, fluid is drawn into the fluid chambers through the suction ports


116


as the pump elements


114


move from their fully seated position to their fully extended position, and is then expelled from the fluid chambers through the pressure ports


118


as the pump elements


114


move from their fully extended position to their fully seated position. Since the cam surface


110


is shaped as an ellipse and, therefore has two cam lobes, each pump element


114


cycles over the stroke length twice for each revolution of the rotor


104


.





FIGS. 2



a


,


2




b


and


2




c


show respectively the relative position of each pump element


114


within the respective aperture


112


, suction volume S and discharge volume P, and the accumulated phased discharges of a rotor having seven pump elements


114


over a 180 degree of rotation of the rotor


104


. As shown in

FIG. 2



c


, the amplitude of output ripple is between 5.5% of total discharge, which is about half that of a single stroke pump.





FIG. 3



a


depicts an actuator suitable for use with the pump


100


shown in FIG.


1


. As shown, the actuator comprises a body plate


120


enclosing the cam ring


102


, and a pinion


122


rotatably coupled to the body plate


120


. The outer radial surface of the cam ring


102


includes a splined sector


124


for engaging the pinion


122


. Alternately, the body plate


120


may include a plurality of pinions


122


. As will be appreciated, rotation of the pinion


122


causes the cam ring


102


, and the cam surface


110


, to rotate about the centre of symmetry of the cam surface


110


. By doing so, the communication time which a fluid chamber of increasing volume remains in communication with one of the suction ports


116


, and the communication time which a fluid chamber of decreasing volume remains in communication with one of the pressure ports


118


will vary, causing the output flow rate of the pump


100


to vary accordingly.





FIG. 3



b


depicts a variation of the actuator shown in

FIG. 3



a


, capable of rotating the cam surface


110


between 0 and −45°.

FIG. 3



c


depicts another variation of the actuator shown in

FIG. 3



a


, capable of rotating the cam surface


110


between +45 and −45°





FIG. 3



d


depicts a variation of the actuator shown in

FIG. 3



a


, comprising a body plate


120


′ enclosing the cam ring


102


, a recirculating cable


126


trained around the cam ring


102


, and a pin


128


for securing recirculating cable


126


to the cam ring


102


.

FIGS. 3



e


and


3




f


depict another variation of the actuator shown in

FIG. 3



a


, comprising a body plate


130


provided with an arcuate sector cut-out


132


. The cam ring


102


includes a control rod


134


attached to the outer radial surface of the cam ring


102


, and one of the end plates


106


includes an arcuate cut-out


136


corresponding to the arcuate sector cut-out


132


of the body plate


130


. The control rod


134


slides radially within the arcuate sector cut-out


132


and the arcuate cut-out


136


so as to rotate the cam ring


102


, and the cam surface


110


, about the centre of symmetry of the cam surface


110


.





FIG. 4

shows graphs of suction S and discharge for 180° of rotation of the rotor


104


, over 15 degree increments of cam surface


110


rotation between −45° and +45° relative to the X-Y coordinate system referred to above.

FIGS. 4



a


,


4




b


show that for cam surface


110


rotation of −45°, suction S end discharge P are respectively confined to ports


118




a


and


116




b


.

FIGS. 4



c


,


4




d


show that for cam surface


110


rotation of −30°, suction S and discharge P respectively overlap ports


116




a


,


118




a


and ports


118




a


,


116




b


for 15° of a normal 90 degree period. Port overlapping induces a panting phenomenon which lessens the discharge from each fluid chamber and the discharge P from the pump


100


, thereby providing an effective means to vary fluid displacement.





FIGS. 4



e


,


4




f


show that for cam surface


110


rotation of −15°, the induced panting phenomenon extends over a 30 degree period, and consequently that the discharge from each fluid chamber and the discharge P from pump


100


is reduced further.

FIGS. 4



g


,


4




h


show that for cam surface


110


rotation of 0°, the induced panting phenomenon extends over a 45° period, thereby effectively reducing the discharge from each fluid chamber and the discharge P from pump


100


to zero.





FIGS. 4



i


,


4




j


show that for cam surface


110


rotation of +15°, the induced painting phenomenon is re-established for a 30 degree period. However, the bias in favour of ports


116




a


and


116




b


during the period of port


116




a


,


118




a


and


118




a


,


116




b


overlap, effectively reverses the function of ports.

FIGS. 4



k


,


4




l


show that for cam surface


110


rotation of +30°, overlap decreases to 15°, while

FIGS. 4



m


,


4




n


show that for cam surface


110


rotation of +45°, overlap drops to 0°. In the latter case, the induced panting phenomenon is no longer present, and a complete reversal of port function takes place.




Turning to

FIG. 5

, a rotary rate pump, denoted generally as


200


, a shown comprising the three stroke cam ring


202


, a rotor


104


disposed within the cam ring


202


, a pair of end plates


206




a


,


206




b


enclosing the cam ring


202


and the rotor


104


, and a rotatable shaft


108


including splines for rotating the rotor


104


. The pump


200


also includes an actuator (not shown) for varying the output flow-rate of the pump


200


. The cam ring


202


includes a cam surface


210


having a centre of symmetry coinciding with the axis of rotation of the rotor


104


and a modified three lobed epicycloidal profile with major and minor radii R


1


, R


2


at 60 degree intervals.




Each end plate


206


includes three equally spaced arcuately shaped suction ports


216


interposed with three equally spaced arcuately shaped pressure ports


218


. As above, each of the ports


216


,


218


has an inner radius which coincides with the radial innermost portion of the apertures


112


, and an outer radius which overlaps with the inner radial surface of those pump elements


114


oriented and their fully seated position. However, the span-wise arc length of the ports


216


,


218


is less than one-third that of the ports


116


,


118


of the pump


100


. Further, with reference to an X-Y coordinate system in which the X-axis passes through a suction port


216


and a diametrically opposed pressure port


218


, the major axis X′ of the cam surface


210


is shown rotated by an angle of 30° from the ports


216


,


218


.




In operation, the rotatable shaft


108


rotates the rotor


104


about an axis coinciding with the centre of symmetry of the cam surface


210


. As the rotor


104


rotates, the pump elements


114


remain in contact with the cam surface


210


. However, as the cam surface


210


shown in

FIG. 3

has a three lobed epicycloid profile, each of the pump elements


114


move within their respective apertures


112


over the stroke length between the fully seated position and the fully extended position. As a result, fluid is drawn into the fluid chambers through the suction ports


216


as the pump elements


114


move from their fully seated position to their fully extended position, and is then expelled from the fluid chambers through the pressure ports


218


as the pump elements


114


move from their fully extended position to their fully seated position. Since the cam surface


210


has three cam lobes, each pump element


114


cycles over the stroke length three times for each revolution of the rotor


104


.





FIGS. 6



a


,


6




b


and


6




c


show respectively the relative position of each pump element


114


within the respective aperture


112


, suction volume S and discharge volume P, and the accumulated phased discharges of a rotor having seven pump elements


114


over a 120 degree of rotation of the rotor


104


. As shown in

FIG. 2



c


, the amplitude of output ripple is between 3.7% of total discharge, which is about one third that of a single stroke pump.





FIG. 7

depicts an actuator suitable for use with the pump


200


shown in FIG.


4


. As shown, the actuator comprises a body plate


220


enclosing the cam ring


202


, a push-pull lever


222


slidably coupled to the body plate


220


, a silent chain section


224


attached to the push-pull lever


222


, and a pair of side plates


226




a


,


226




b


guiding the push-pull lever


222


and the silent chain section


224


within the body plate


220


. The outer radial surface of the cam ring


202


includes a sprocket sector


228


for engaging the chain section


224


. Inward or outward movement of the push-pull lever


222


causes the cam ring


202


, and the cam surface


210


, to rotate about the centre of symmetry of the cam surface


210


. By doing so, the communication time which a fluid chamber of increasing volume remains in communication with one of the suction ports


216


, and the communication time which a fluid chamber of decreasing volume remains in communication with one of the pressure ports


218


will vary, causing the output flow rate of the pump


200


to vary accordingly.




As will be appreciated, any of the actuators shown in

FIGS. 3 and 5

may be used with the pumps


100


,


200


. Also, if the graphs of

FIGS. 4



b


,


4




d


,


4




f


,


4




h


,


4




j


,


4




l


and


4




n


were based on 120° of rotor rotation, instead of 180°, and depicted 10 degree increments of cam surface rotation, instead of 15°, those figures would accurately represent the characteristics of the three stroke cam surface


210


shown in FIG.


5


. Therefore, it will be apparent from the foregoing discussion that in the general case where the cam surface includes “N” lobes, with “N” being an integer greater than or equal to two, the angular separation over which the cam surface may be rotated is 360°/2N.




Turning now to

FIGS. 8

to


12


, the design criteria which affect cavitation will be explained. As is well known to those of ordinary skill, cavitation is an induced flow disturbance caused by a choking action on fluid flow, and is a concern in rotating disc pumps or motors with ports on rotor end plates. This phenomenon is affected by the ratio of port size to the swept volume of a fluid chamber during an intake stroke of a pump element.

FIG. 8



a


shows the end plate


206


for a three stroke cam ring


202


for use in conjunction with a rotor


104


having seven fluid chambers, while

FIG. 8b

shows the end plate


206


for a three stroke cam ring


202


for use in conjunction with the rotor


104


having five fluid chambers of equivalent size.

FIG. 8



c


depicts the ports


216


,


218


for both end plate


206


and rotor


104


configurations, indicating that the number of fluid chambers in the rotor has no effect on the size of the ports.





FIG. 9



a


shows the end plate


206


for a three stroke cam ring


202


for use in conjunction with a rotor


104


having seven fluid chambers, while

FIG. 9



b


shows the end plate


206


for a tree stroke cam ring for use in conjunction with a rotor


104


having nine fluid chambers of the same size as those shown in

FIG. 9



a


but provided on a larger sized rotor


104


.

FIG. 9



c


depicts the ports


216


,


218


for both end plate


206


and rotor


104


configurations, indicating that although the number of fluid chambers in a rotor has no effect on port size, an increase in the outer diameter of the rotor


104


will increase port size.





FIG. 10

shows the eight port end plate for a four stroke cam ring for use in conjunction with a rotor of equivalent size to that shown in

FIG. 9



a


, indicating that port size decreases if the number of strokes per cycle is increased without a corresponding increase in rotor size.

FIG. 11

shows the end plate for a six stroke cam ring for use in conjunction with a rotor having twelve fluid chambers of the same size as those shown in

FIG. 9



a


, whereas

FIG. 12

shows the end plate for a six stroke cam ring for use in conjunction with a rotor having thirteen fluid chambers of half the size as those shown in

FIG. 9



a


, indicating again that an increase in the number of strokes per cycle without a corresponding increase in rotor size will reduce port size. Consequently, it will be apparent that for a given swept-volume, port size is a function of the number of strokes per cycle and the diameter of the rotor, but is not a function of the number of fluid chambers in a rotor.




Thus far, each of the suction ports


116


and the pressure ports


118


shown have been of equal angular length. However, as

FIGS. 13

to


15


demonstrate, the invention is not so limited

FIG. 13

shows the asymmetric cam profile for a two-stroke cam surface


110


in which the suction ports


116


extend over a larger angular interval than the pressure ports


118


. Similarly,

FIGS. 14 and 15

respectively show the asymmetric cam profiles for a three-stroke cam surface


210


and a four-stroke cam surface in which the suction ports


116


extend over a larger angular interval than the pressure ports


118


. In each of these cases, the increase in angular length of the suction ports increases the real time for fluid ingress, but may also expose fluid ingress to cavitation.




Turning now to

FIG. 16

, a pump element


114


suitable for use with the foregoing pump embodiments is shown comprising a tubular shell


140


, and a solid core


142


retained within the tubular shell


140


. O-ring seals


144




a


,


144




b


are provided at opposite ends of the core


142


thereby providing the shell


140


with a degree of diametric flexibility so that sealing between the pump element


114


and the respective aperture


112


is enhanced when the shell


140


is under diametric loading.





FIG. 17

depicts a variation of the pump element


114


shown in

FIG. 16

, comprising a U-shaped shell


146


, and a spool-shaped core


148


provided within the shell


146


. The core


148


includes a pair of disc-shaped ends


150


joined together via a centre shaft


152


extending between the disc-shaped ends


150


. The pump element also includes a plurality of roller bearings


154


disposed between the centre shaft


152


and the inner U-shaped surface of the shell


146


to allow the disc-shaped ends


150


to function as followers with congruency to the cam surface.





FIG. 18

depicts another variation of the pump element


114


, comprising a U-shaped shell


156


, and a cylindrical core


158


provided within the shell


156


. The shell


156


includes a pair of closed opposite ends


160


, and a bearing hole


162


provided within each opposite end


160


. The core


158


includes an axially-extending mandrel


164


provided at each opposite end of the core


158


for insertion into the bearing holes


162


and thereby rotatably securing the core


158


to the shell


156


. The pump element also includes a plurality of roller bearings disposed around each mandrel


164


to allow the core


158


to function as a follower with congruency to the cam surface. Other variations of the foregoing pump element configurations will be apparent to those skilled in the art.




Having described preferred embodiments for rotary pumps, according to the present invention, the following discussion will focus on applications of the described rotary pumps.

FIG. 19

shows a hydraulic device


300


which can be used either as a pump or a motor. The hydraulic device


300


comprises a rotatable cam ring, a body plate


330


enclosing the cam ring for allowing the cam ring to rotate about the centre of symmetry of the respective cam surface, a rotor


104


disposed within the cam ring


302


, front and rear rotor end plates


306




a


,


306




b


enclosing the rotor


304


, a rotatable shaft


108


coupled to the rotor


104


, and an actuator for rotating the cam surface about its centre of symmetry. Preferably, the cam ring, the body plate


330


, and the actuator respectively comprise the cam ring


102


, the body plate


130


and the actuator control rod


134


shown in

FIGS. 3



e


and


3




f


. However, the hydraulic device


300


is not limited to the cam ring


102


, the body plate


130


and the actuator control rod


134


, but is intended to comprise any of the cam ring, body plate, and actuator variations described herein, including any variations equivalent thereto. Also, as discussed above, the actuator may be dispensed with if desired. The cam ring, the rotor


104


and the actuator are deleted from

FIG. 19

for the purpose of clarity.




The rotor end plates


306


are shown in

FIG. 19



b


, and include a pair of diametrically opposed arcuately-shaped first ports


316




a


,


316




b


and a pair of diametrically opposed arcuately-shaped second ports


318




a


,


318




b


. The rotor end plates


306


also include first and second oil gallery ports


370


,


372


, an arcuate slot


336


adjacent the outer perimeter of the rotor end plates


306


for receiving the actuator control rod


134


therethrough, and a central aperture


382


for receiving the rotatable shaft


108


therethrough.




The hydraulic device


300


also includes front and rear casing end plates


376




a


,


376




b


, a front oil gallery plate


378


disposed between the front casing end plate


376




a


and the front rotor end plate


306




a


, and a rear oil gallery plate


380


disposed between the rear casing end plate


376




b


and the rear rotor end plate


306




b


. As shown in

FIG. 19



c


, the casing end plates


376


include a central aperture


382


for receiving the rotatable shaft


108


therethrough, and an arcuate slot


336


adjacent the outer perimeter of the casing end plate


376


for receiving the actuator control rod


134


.




The front oil gallery plate


378


is shown in

FIG. 19



d


, and comprises the second ports


318




a


,


318




b


, the first oil gallery port


370


, and a first oil gallery


384


communicating with both of the first ports


316




a


,


316




b


and the second oil gallery port


372


. The rear oil gallery plate


380


is shown in

FIG. 19



e


, and comprises the first ports


316




a


,


316




b


, the second oil gallery port


372


, and a second oil gallery


386


communicating with both of the second ports


318




a


,


318




b


and the first oil gallery port


370


.




When the hydraulic device


300


is operated as a pump, the rotatable shaft


108


rotates the rotor about the centre of symmetry of the cam surface, causing fluid to be drawn up from the first oil gallery


384


into the fluid chambers of the rotor through the first ports


316


, and then to be expelled into the second oil gallery


386


through the second ports


318


. When the hydraulic device


300


is operated as a motor, fluid is applied under pressure from the first oil gallery


384


into the fluid chambers of the rotor through the first ports


316


, and is expelled into the second oil gallery


386


through the second ports


318


, causing the rotating shaft


108


to rotate.





FIG. 20

depicts a hydrostatic transmission


400


comprising a first and second hydraulic devices


300




a


,


300




b


, substantially identical to the hydraulic device


300


shown in FIG.


19


. However, unlike the hydraulic device


300


, the first hydraulic device


300




a


operates as a pump, and includes an additional front oil gallery plate


378


in replacement of the rear oil gallery plate


380


. The second hydraulic device


300




b


operates as a motor, and includes an additional rear oil gallery plate


380


in replacement of the front oil gallery plate


378


. Also, the front oil gallery plates


378


are modified such that the first oil gallery


384


communicates with both of the second ports


318




a


,


318




b


instead of the first ports


316




a


,


316




b


. Further, the first hydraulic device


300




a


is provided with the actuator described above with reference to

FIG. 3



d


, comprising the body plate


120


′ enclosing the cam ring


102


, and the recirculating cable


126


trained around the cam ring


102


. However, it should be understood that other actuators may be used without departing from the scope of the invention.




The first and second hydraulic devices


300




a


,


300




b


are then coupled together through a common rotor end plate


306


provided between the front oil gallery plate


378


of the first hydraulic device


300




a


and the rear oil gallery plate


380


of the second hydraulic device


300




b


. With this arrangement, the first ports


316


of the first hydraulic device


300




a


communicate with the first ports


316


of the second hydraulic device


300




b


, and second ports


318


of the second hydraulic device


300




b


communicate with the second ports


318


of the first hydraulic device


300




a.






In operation, rotation of the input shaft


108


of the first hydraulic device


300




a


rotates the respective rotor about the centre of symmetry of the cam surface, causing fluid to be drawn up from the first oil galleries


384


into the fluid chambers of the rotor of the first hydraulic device


300




a


through the second ports


318


, and then to be expelled out under pressure through the first ports


316


. The pressurized expelled fluid is fed into the fluid chambers of the rotor of the second hydraulic device


300




b


through the first ports


316


thereof, causing the rotor and the output shaft


108


′ of the second hydraulic device


300




b


to rotate. While the latter rotor rotates, fluid is expelled from the fluid chambers thereof into the second oil galleries


386


through the pressure ports


318


.




As will be appreciated, by rotating the cam surface of the cam ring


102


through the actuator, the output flow rate of the first hydraulic device


300




a


will vary, causing the rotational speed of the rotatable shaft


108


of the second hydraulic device


300




b


to vary accordingly. As will be apparent from the discussion of

FIG. 4

, the output shaft


108


′ rotates in the same direction as the input shaft


108


, and varies from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device


300




a


is limited to 90°. The output shaft


108


′ will rotate in the same or the opposite direction as the input shaft


108


, and will vary from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device


300




a


is extended to 180°.




Numerous variations of the hydrostatic transmission


400


may be realized. For instance,

FIG. 21

depicts a hydrostatic transmission


500


, substantially similar to the hydrostatic transmission


400


, except that the second hydraulic device


300




b


is provided with the actuator described above with reference to

FIG. 3



e


, comprising the body plate


130


provided with the arcuate sector cut-out


132


, and the control rod


134


attached to the outer radial surface of the cam ring


102


. In this embodiment, the output shaft


108


′ will rotate in the same or the opposite direction as the input shaft


108


, and will vary from zero to full rotational speed even if the angle of rotation of the cam profile of the first hydraulic device


300




a


is limited to 90°.

FIG. 22

depicts a hydrostatic transmission


600


, again substantially similar to the hydrostatic transmission


400


, except that the hydraulic devices


300




a


,


300




b


include cooling fins, and the second hydraulic device


300




b


is provided with the actuator described above with reference to

FIG. 7

, comprising the body plate


220


enclosing the cam ring


202


, the push-pull lever


222


slidably coupled to the body plate


220


, and a silent chain section


224


attached to the push-pull lever


222


. As above, the output shaft


108


′ rotates in the same direction as the input shaft


108


, and varies from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device


300




a


is limited to 90°, but will rotate in the same or the opposite direction as the input shaft


108


, and will vary from zero to full rotational speed when the angle of rotation of the cam profile of the first hydraulic device


300




a


is extended to 180°.




Also, all of the actuators described thus far have been mechanically controlled. However, the invention is not so limited, but may instead include other actuator variations, such as hydraulically controlled actuators. For instance,

FIG. 23



a


shows a body plate


620


, and a cam ring


602


provided within the body plate


620


suitable for use in a hydrostatic transmission, a rotary pump, or a rotary motor. The cam ring


602


includes three fluid actuator pockets


638




a


,


638




b


,


638




c


, and the body plate


620


includes a first and second oil passages


640


,


642


, which when fed with pressurized fluid, direct the fluid into the fluid actuator pockets


638


, causing the cam ring


602


to rotate between −45° and +45°. Similarly,

FIG. 23



b


shows a body plate


620


′, and a cam ring


602


′ provided within the body plate


620


′. The cam ring


602


′ includes four fluid actuator pockets


644




a


,


644




b


,


644




c


,


644




d


, and the body plate


620


′ includes a first and second oil passages


640


′,


642


′ which, when fed with pressurized fluid, inject the fluid into the fluid actuator pockets


644


, causing the cam ring


602


′ to rotate between 0° and +45°.

FIG. 24

shows an electrically-controlled hydraulic actuator which is suitable for rotating each of the cam rings


602


,


602


′ shown in FIG.


23


.




The actuator shown in

FIG. 24

comprises a cylinder


650


including a fluid inlet


652


, a pair of fluid outlets


654




a


,


654




b


, coupled to the oil passages


640


,


642


, a piston


656


disposed within the cylinder


650


, first and second needles


658




a


,


658




b


provided within opposite end faces of the cylinder


650


, a first spring


660




a


coupled to the first needle


658




a


for withdrawing the first needle


658




a


from the cylinder


650


, a second spring


660




b


coupled to the second needle


658




b


for withdrawing the second needle


658




b


from the cylinder


650


, and electromagnetic coils


662




a


,


662




b


coupled respectively to the first and second needles


658




a


,


658




b


for opposing the springs


660




a


,


660




b.






In operation, when the frequency of the coils


662


are maximized, the needles


658


restrict the flow of hydraulic fluid from the fluid inlet


652


through the fluid outlets


654


, and the force exerted on the cam ring


602


by the actuator is zero. Without a balancing force to oppose the reactive forces exerted on the cam ring


602


by the rotor, the cam ring will assume the position shown in

FIG. 4



g


. On the other hand, as the frequency of one of the coils


662


is reduced, the corresponding needle


658


is withdrawn from the cylinder


650


, thereby increasing the flow of hydraulic fluid from the respective fluid outlet


654


. Consequently, the force exerted on the cam ring


602


increases, causing the cam ring


602


to assume the position shown in

FIG. 4



a


. If the frequency of the other of the coils


662


is reduced, the corresponding needle


658


is withdrawn from the cylinder


650


, causing the cam ring


602


to assume the position shown in

FIG. 4



m.







FIG. 25

depicts a constant speed hydrostatic transmission


700


which is again substantially similar to the hydrostatic transmission


400


, except that the input shaft


108


of the first hydraulic device


300




a


(pump) is modified for coupling to a primer mover such as an internal combustion engine, the output shaft


108


′ of the second hydraulic device


300




b


(motor) is coupled to an accessory drive pulley


750


, and the first hydraulic device


300




a


includes fluid actuator pockets c


1


, c


2


similar in function to the fluid actuator pockets of the case plate


620


shown in FIG.


23


. The actuator pockets c


1


, c


2


communicate with the pressure ports of the first hydraulic device


300




a


respectively through ports p


2


, p


2


′ and serve to rotate the cam ring


102




a


in a direction responsive to changes in rotational speed of the input shaft


108


.




The first hydraulic device


300




a


is also provided with an actuator similar to the rotary actuator described above with reference to

FIG. 3



a


, comprising a body plate


120




a


enclosing a cam ring


102




a


, a pinion


122




a


rotatably coupled to the body plate


120




a


, and a splined sector


124




a


disposed over the outer radial surface of the cam ring


102




a


for engaging the pinion


122




a


. Similarly, the second hydraulic device


300




b


is provided with an actuator comprising a body plate


120




b


enclosing a cam ring


102




b


, a pinion


122




b


rotatably coupled to the body plate


120




b


, and a splined sector


124




b


disposed over the outer radial surface of the cam ring


102




b


for engaging the pinion


122




b


. However, unlike the rotary actuator shown in

FIG. 3



a


, the pinion


122




a


of the first hydraulic device


300




a


is coupled to the pinion


122




b


of the second hydraulic device


300




b


through a common shaft


752


so as to rotate the cam surface of the first hydraulic device


300




a


in unison with the cam surface of the second hydraulic device


300




b


. As shown in

FIG. 25



b


and

FIG. 25



c


, the cam rings of the first and second hydraulic devices


300




a


,


300




b


are misaligned, with the major axis of the cam surface of the first hydraulic device


300




a


being rotated −45° relative to the X-Y coordinate system passing through the suction and pressure ports, and the major axis of the cam surface of the second hydraulic device


300




b


being rotated +45° relative to the X-Y coordinate system, less an angle ∝.





FIG. 26



a


depicts (1) the displacement D of the first and second hydraulic devices


300




a


,


300




b


as a function of the ratio m/p (motor/pump) of their respective speeds, (2) the reactive torques T


1


, T


2


on their respective cam rings as a function of the angle ∝, and (3) the fluid pressure in the actuator pockets c


1


, c


2


of the rotary actuator as a function of the angle-when the torque and output speed of the accessory drive pulley


750


remain constant and the ratio p/m changes from ⅓ to {fraction (3/1)}.

FIG. 26



b


depicts the displacement of the first hydraulic device


300




a


when (1) the rotational speed of the output shaft


108


′ is three times that of the input shaft


108


, (2) the rotational speed of the output shaft


108


′ is equal to that of the input shaft


108


, and (3) the rotational speed of the output shaft


108


′ is one-third that of the input shaft


108


. Similarly,

FIG. 26



c


depicts the displacement of the second hydraulic device


300




b


when the (1) the rotational speed of the output shaft


108


′ is three times that of the input shaft


108


, (2) the rotational speed of the output shaft


108


′ is equal to that of the input shaft


108


, and (3) the rotational speed of the output shaft


108


′ is one-third that of the input shaft


108


.




From

FIGS. 26



a


,


26




b


and


26




c


, it will be apparent that if the engine speed decreases, the reduction in fluid pressure in the actuator pockets c


1


, c


2


will cause the rotational angle of the cam surface of the first hydraulic device


300




a


to decrease (approach 0°) and the rotational angle of the cam surface of the second hydraulic device


300




b


to increase, causing the rotational speed of the output shaft


108


′ to remain constant. Similarly, if the engine speed increases, the increase in fluid pressure in the actuator pockets c


1


, c


2


will cause the rotational angle of the cam surface of the first hydraulic device


300




a


to decrease (approach −45°) and the rotational angle of the cam surface of the second hydraulic device


300




b


to decrease, causing the rotational speed of the output shaft to again remain constant. Consequently, it will be appreciated that by misaligning the cam rings of the first and second hydraulic devices


300




a


,


300




b


, and by rotating the cam rings in unison in response to changes in rotational speed of the input shaft


108


, the rotational speed of the output shaft


108


′ remains substantially constant, independent of the rotational speed of the input shaft


108


.





FIG. 27

depicts a hydrostatic transmission


800


, which is substantially similar to the hydrostatic transmission


700


, except that the pockets c


1


, c


2


are deleted from the first hydraulic device


300




a


, and the second hydraulic device


300




b


includes a second splined sector


124




b


′ having a greater pitch diameter than that of the splined sector


124


. Also, the actuator includes a second pinion


122




b


′ congruent with the second splined sector


124




b


′ and freely mounted on the common shaft


752


, and a torsion spring


754


provided between the pinion


120




a


and the second pinion


122




b


′ to replace the pockets c


1


, c


2


. As will be apparent from

FIGS. 27



b


and


27




c


, the torque characteristics of the hydrostatic transmission


800


are similar to the torque characteristics of the hydrostatic transmission


700


, shown in

FIG. 26



a


(


2


), except for the balancing torque Ts′ which results when the torsional spring torque Ts is amplified by the revered gear-train loop comprising the second pinion


122




b


′, the second splined sector


124




b


′, the first splined sector


124




b


, and the pinion


122




b


. The balancing torque Ts′ serves a similar function to the rotational torque induced on the cam ring


102




a


of the hydrostatic transmission


800


shown in FIG.


26


. Consequently, when the engine is at idle, the balancing torque Ts′ forces the cam ring profiles to a ratio p/m of ⅓, and as the engine speed increases above idle, the balancing torque Ts′ urges the cam ring profiles of the hydraulic devices


300


to a ratio p/m of {fraction (3/1)}. When the engine is stopped, the balancing torque Ts′ forces the cam ring profiles of the hydraulic devices


300


to a ratio p/m of {fraction (3/1)}.





FIG. 28

depicts a hydrostatic transmission


900


which is also substantially similar to the hydrostatic transmission


700


, except that the pockets c


1


, c


2


are deleted from the first hydraulic device


300




a


, and each of the hydraulic devices


300


includes a compound rotor


902


comprising a first rotor half


104


and a second rotor half


104


′ mounted in tandem. As shown in

FIG. 28



b


, preferably the first rotor half


104


is misaligned with the second rotor half


104


′ so as to reduce the possibility of loss of sealing between adjacent pump elements. Also, preferably each sealing element comprises the U-shaped shell


156


and a cylindrical core


158


sealing element described with reference to

FIG. 18

, with each sealing element extending the full axial extent of the respective compound fluid chamber, namely between the fluid chamber of the first rotor half


104


through to the corresponding fluid chamber of the second rotor half


104


′. A benefit of the compound rotor


902


is that the panting, which results from variable displacement, occurs between the pump elements of the compound rotor


902


, thereby producing little disturbance felt in the suction, pressure and exhaust galleries.




Turning now to

FIG. 29

, a four-stroke internal combustion engine


1000


is shown implementing the rotary pumps described herein. The internal combustion engine


1000


comprises a crankcase


1002


, a rotor


1004


disposed within the crankcase


1002


, left and right rotor end plates


1006




a


,


1006




b


enclosing the rotor


1004


, a rotatable shaft


1008


coupled to the rotor


1004


, spacer plates


1075




a


,


1075




b


for water chambers, and engine end plates


1076




a


,


1076




b






The crankcase


1002


includes a two-stroke cam surface


1010


having a centre of symmetry coinciding with the axis of rotation of the rotor


1004


, a sparkplug port (not shown) opening into the interior of the crankcase for receiving a spark plug


1070


, and a plurality of waterjackets


1072


for cooling.




The rotor


1004


includes a plurality of combustion chambers provided around the circumference of the rotor


1004


. Each combustion chamber comprises an aperture


1012


opening into the circumference of the rotor


1004


, and a piston element


1014


sealingly disposed within each aperture


1012


. Each aperture


1012


has a substantially U-shape, with the width of the aperture


1012


being slightly greater than the width of each piston clement


1014


so as to allow each piston element


1014


to move within the respective aperture


1012


between a maximum compression position adjacent the radial innermost portion of the aperture


1012


and a minimum compression position adjacent the radial outermost portion of the aperture


1012


as the rotor


1004


rotates. Each rotor end plate


1006


includes an arcuately-shaped inlet port


1016


and a radially-adjacent arcuately-shaped exhaust port


1018


. Each of the ports


1016


,


1018


has an inner radius which coincides with the radial innermost portion of the apertures


1012


, and an outer radius which overlaps with the inner radial surface of those piston elements


1014


oriented and their fully seated position. One of the rotor end plates


1006


also includes an intake manifold


1050


communicating with the inlet port


1016


, and an exhaust manifold


1052


communicating with the exhaust port


1018


.




As the rotor rotates, each piston element


1014


will be in the maximum compression position as the corresponding combustion chamber approaches the intake port


1016


. As the combustion chamber is exposed to the intake port


1016


, the piston element


1014


moves towards the minimum compression position, causing a fuel mixture to be drawn into the combustion chamber through the intake manifold


1050


. The piston element


1014


then returns to the maximum compression position, thereby compressing the fuel mixture therein, whereupon the compressed gas mixture is ignited by the sparkplug. The piston element


1014


is then driven to the minimum compression position from by the force of the ignition. As the combustion chamber approaches the exhaust port


1018


, the piston element


1014


returns to the maximum compression position, thereby driving out the ignited gas mixture through the exhaust manifold


1052


. As will be appreciated, the internal combustion engine


1000


may be modified for a greater or lesser number of strokes by varying the cam profile and the number of ports, as described above.





FIG. 30



a


depicts a four-stroke internal combustion engine, similar to the four-stroke internal combustion engine


1000


, except that the cam surface comprises a two-stroke asymmetric cam surface in which the intake cycle (i), compression cycle (c), power cycle (p) and exhaust cycle (p) occur as shown in

FIG. 30



b


.

FIG. 31

a depicts another four-stroke internal combustion engine, similar to the four-stroke internal combustion engine


1000


, except that the cam surface comprises a two-stroke asymmetric cam surface in which the intake cycle (i), compression cycle (c), power cycle (p) and exhaust cycle (p) occur as shown in

FIG. 31



b.







FIG. 32

depicts a piston element


1014


suitable for use in any of the foregoing internal combustion engines. The piston element


1014


is similar to the pump element shown in

FIG. 18

, comprising a U-shaped shell


1056


, a cylindrical core


1058


provided within the shell


1056


. The shell


1056


includes a pair of closed opposite ends


1060


, and a bearing hole


1062


provided within each opposite end


1060


. The core


1058


includes an axially-extending mandrel


1064


provided at each opposite end of the core


1058


for insertion into the bearing holes


1062


and thereby rotatably securing the core


1058


to the shell


1056


. However, unlike the pump element shown in

FIG. 18

, the piston element


1014


also includes a plurality of overlapping L-shaped strips


1060


secured to the shell


1056


, and backing L-shaped wave springs disposed between the strips which together act as a piston seal in the same way that piston rings seal a piston in a standard internal combustion engine.




The foregoing description is intended to be illustrative of the preferred embodiments of the invention. Those of ordinary skill will envisage certain additions, deletions or modifications to the described embodiments but which do not depart from the spirit or scope of the invention, as defined by the appended claims.



Claims
  • 1. A rotary pump comprising:a cam ring including an asymmetric cam surface comprising a plurality of cam lobes; a rotor disposed within the cam ring and including a centre of rotation and a plurality of fluid chambers, each said fluid chamber comprising an aperture opening into a circumference of the rotor, and a roller pump element sealingly disposed within the aperture, the rotor being configured such that each said pump element is disposed in constant contact with the cam surface and is moveable between a first position adjacent a radial innermost portion of the respective aperture and a second position adjacent a radial outermost portion of the respective aperture as the rotor rotates about the centre of rotation; and a pump body enclosing the cam ring and the rotor, and including a fluid inlet and a fluid outlet aligned only with the innermost portion of the fluid chambers respectively for transferring fluid to and fluid from the innermost portion of the fluid chambers, wherein, each said fluid chamber has a fluid ingress period of fluid flow between the fluid inlet and the fluid chamber, and a fluid egress period of fluid flow between the fluid chamber and the fluid outlet, and the cam surface is shaped to provide a fluid ingress period which is greater than the fluid egress period, the fluid inlet port and the fluid outlet port each have an angular length, and the inlet port angular length is greater than the outlet port angular length, the ports each comprise a radially outer edge portion, a radially inner edge, and a pair of opposing ends extending to the edges and conforming to a shape of the radially innermost aperture portion, and the cam ring includes a sprocket sector, and the pump includes a chain trained over the sprocket sector for rotating the cam ring about the centre of rotation to vary a flow rate of the pump.
  • 2. The rotary pump according to claim 1, wherein the pump includes a cable disposed around the cam ring for rotating the cam ring about the centre of rotation to vary a flow rate of the pump.
  • 3. The rotary pump according to claim 2, wherein the cam surface comprises a three-lobed epicycloidal cam surface, and the number of fluid inlets and the number of fluid outlets is three.
  • 4. The rotary pump according to claim 3, wherein at least one of the pump elements comprises a tubular shell, a core provided within the tubular shell and including a pair of opposite ends, and a seal provided at each said opposite end.
  • 5. The rotary pump according to claim 3, wherein at least one of the pump elements comprises a U-shaped shell, a spool-shaped core provided within the shell, the core including a pair of disc-shaped ends for tracking the cam surface and a shaft extending between the disc-shaped ends, and a plurality of roller elements disposed between the shell and the shaft.
  • 6. The rotary pump according to claim 3, wherein at least one of the pump elements comprises a U-shaped shell including a pair of closed-opposite shell ends each incorporating a bearing hole therein, a plurality of roller elements disposed within the bearing holes, and a cylindrical core provided within the shell, the core including a pair of opposite core ends and a mandrel provided at each core end for rotatably securing the core to the shell.
  • 7. A rotary pump comprising:a centre reference shaft (108); a cam ring (102) including an inner cam surface (110) with a plurality of cam lobes (R1) defined by a sector of said cam surface with a quadrant of increasing radius followed by an equal quadrant of decreasing radii, with a centre of symmetry coincident with an apex of said lobes; a rotor (104) affixed to said centre shaft disposed within said cam ring incorporating a plurality of fluid chambers (112), each said fluid chamber comprising an inner semicircular dome and an aperture opening into a circumference of said rotor; a disc (114) sealingly disposed within said aperture in contact with said cam surface such that as said rotor revolves said disc moves radially over a stroke length between a radial innermost position adjacent to said aperture dome and a second position adjacent to a radial outermost portion with said disc in contact with and centered on an apex of said lobe; an outer pump body with attached association with said cam ring and incorporating a pattern of peripheral bolt holes; and two enclosing end plates (106a and 106b) incorporating a like pattern of peripheral bolt holes and pairs of ports thereon (116a and 118a) with respective locations of said pairs radially disposed on a centre radius of respective quadrants of said plurality of cam lobes, with inner and outer edges of said ports defined by circular sectors with centres coincident with said centre reference shaft, and end radial edges thereof defined by concave radial sectors with near coincidence with an inner semicircular dome of said fluid chambers (112) so that when said rotor rotates within a bolted assembly of said components, said fluid chambers thereof, when traversed over sectors of increasing and decreasing radii of said cam lobes, inwardly disposed fluid entrapment cavities defined by said discs, said inner semicircular domes, and said side plates, cause fluid to ingress and egress through said so disposed ports, with said entrapment cavities fully isolated from said disc and cam surface contact.
  • 8. A rotary pump according to claim 7, wherein said body with attached association, is a separate outer body (120) with free inner circular contact with a circular outer surface of said ring cam (102), said circular cam surface provided with a gear sector (124), and said inner body surface provided with an off-set non-interference cavity to accommodate relative rotation of said gear sector and ring cam; anda spindle and pinion (122) in mesh with said gear sector, is held to and extends through a said side plate providing a means to change a radial relationship between said cam lobes and said pairs of fluid ports.
  • 9. A rotary pump according to claim 7, wherein said body with attached association is a separate outer body (620) with a plurality of circular sector cavities separated by inward radial extensions, a ring cam (602) with a plurality of circular sector cavities (638a and 638b) separated by outward radial extensions, with said ring cam and body sectors forming respectively a rotor and a stator of a rotary actuator and providing a means to change a radial relationship between said cam lobes and said pairs of fluid ports.
  • 10. A rotary pump according to claim 9, wherein said cam rings incorporate asymnmetrical lobes, so that rotational periods of ingress are of greater duration than those of egress.
PCT Information
Filing Document Filing Date Country Kind
PCT/CA99/00921 WO 00
Publishing Document Publishing Date Country Kind
WO00/20760 4/13/2000 WO A
US Referenced Citations (3)
Number Name Date Kind
2217796 Dell Oct 1940 A
2612110 Delegard Sep 1952 A
4578948 Hutson et al. Apr 1986 A