Claims
- 1. An apparatus for continuously cutting a web moving in a plane into predetermined lengths and removing trim strips therefrom, said apparatus comprising:
a cutting shaft mounted for rotation about an axis which is generally perpendicular to the direction of the moving web; means for rotating said cutting shaft at a predetermined speed; means for feeding said web to the cutting shaft; at least one knife means mounted on said cutting shaft for continuously cutting, in a cutting area, said web transverse to its direction of movement for forming trim strips having a predetermined width; a cylinder mounted for rotation about an axis which is generally perpendicular to the direction of the moving web, said cylinder having a hollow bore communicating with a low pressure source and an opening formed in the surface of said cylinder communicating with said bore for providing said low pressure at said opening; and means for rotating said cylinder at a predetermined speed such that said opening is positioned in said cutting area immediately downstream of said knife means each time said knife means cuts said web for forming a trim strip and said opening is rotated away from said cutting area immediately thereafter; whereby as each trim strip is cut the ambient air in the cutting area creates an air flow toward the lower air pressure within said hollow bore cylinder for sweeping said cut trim strip through said opening into the bore of said cylinder.
- 2. An apparatus, as claimed in claim 1, wherein said knife means comprises at least one pair of knives, each knife of said pair being spaced apart from said other knife of said pair along said cutting shaft to define a gap therebetween, said gap influencing the width of the cut trim strip.
- 3. An apparatus, as claimed in claim 2, wherein said at least one pair of knives is positioned above and extending downwardly into rotating contact with said web and a stationary knife is positioned below and extending upwardly into contact with said web, whereby each of said pair of rotating knives, in turn, cuts said web transversely against said stationary knife in a shearing action.
- 4. An apparatus, as claimed in claim 1, wherein said cutting shaft is driven at a circumferential speed which is greater than the speed of the moving web.
- 5. An apparatus, as claimed in claim 1, wherein said opening in said cylinder comprises an elongate slot extending axially of said cylinder.
- 6. An apparatus, as claimed in claim 1, wherein said cylinder is positioned along the underside of said web for providing rotary support therefor.
- 7. An apparatus, as claimed in claim 1, further including exit means for engaging said web and moving said web away from said cutting area.
- 8. An apparatus, as claimed in claim 1, wherein said means for rotating said cylinder comprises drive means operatively connected to said cutting shaft.
- 9. An apparatus, as claimed in claim 2, wherein said knife means comprises at least two pair of knives along said cutting shaft.
- 10. An apparatus, as claimed in claim 2, wherein said knife means comprises two pair of knives spaced apart by 180° along said cutting shaft.
- 11. An apparatus, as claimed in claim 2, wherein said knives of each knife pair are adjustable towards and away from each other for adjusting the width of the gap therebetween.
- 12. An apparatus, as claimed in claim 1, including means supported by said cutting shaft for directing a flow of compressed air onto the plane of the moving web a short distance upstream of said knife means.
- 13. An apparatus, as claimed in claim 12, wherein said means for directing a flow of compressed air comprises an adjustable air port for directing the flow of air at a predetermined angle relative to said moving web.
- 14. An apparatus, as claimed in claim 2, wherein said knife means comprises one knife pair and said cylinder is driven relative to said cutting shaft at a ratio of two revolutions of said cylinder for each revolution of said cutting shaft.
- 15. An apparatus, as claimed in claim 2, wherein said knife means comprises two sets of knife pairs and said cylinder is driven relative to said cutting shaft at a ratio of two revolutions of said cylinder for each revolution of said cutting shaft.
- 16. An apparatus, as claimed in claim 2, wherein said knife means comprises n sets of knife pairs and said cylinder is driven relative to said cutting shaft at a ratio of n revolutions of said cylinder for each revolution of said cutting shaft.
- 17. An apparatus, as claimed in claim 14, including exit means for engaging said web and moving said web away from said cutting area, the leading edge of said web being engaged by said exit means before said opening communicates with said cutting area during the second revolution of said cylinder for providing a tension on said web preventing the reduced pressure at said opening from drawing a portion of said web upstream of said leading edge into said opening.
- 18. An apparatus, as claimed in claim 17, wherein said exit means comprises driven wheels or rollers and said wheels or rollers are driven at a circumferential speed greater than the circumferential speeds of said cutting shaft and said cylinder and greater than the speed of said web.
- 19. An apparatus, as claimed in claim 1, wherein the circumferential length of the outside diameter of said cylinder is greater than the cut length of the web.
- 20. An apparatus, as claimed in claim 1, wherein said cylinder is positioned relative to said cutting shaft and said web such that said opening communicates with said cutting area at least once during each revolution of said cylinder.
- 21. In an apparatus for continuously cutting a web moving in a plane into individual sheets using a knife means mounted on a rotating shaft and for removing a trim strip between each sheet and the leading edge of the remainder of the web, the improvement comprising:
a cylinder mounted for rotation about an axis which is generally perpendicular to the direction of the moving web, said cylinder having a hollow bore communicating with a low pressure source and an opening formed in the surface of said cylinder communicating with said bore for providing said low pressure at said opening; and means for rotating said cylinder at a predetermined speed such that said opening is positioned in said cutting area immediately downstream of said knife means each time said knife means cuts said web for forming a trim strip and said opening is rotated away from said cutting area immediately thereafter; whereby as each trim strip is cut the ambient air in the cutting area creates an air flow toward the lower air pressure within said hollow bore cylinder for sweeping said cut trim strip through said opening into the bore of said cylinder.
- 22. An apparatus, as claimed in claim 21, wherein said opening in said cylinder comprises an elongate slot extending axially of said cylinder.
- 23. An apparatus, as claimed in claim 21, wherein said cylinder is positioned along the underside of said web for providing rotary support therefor.
- 24. An apparatus, as claimed in claim 21, further including exit means for engaging said web and moving said web away from said cutting area.
- 25. An apparatus, as claimed in claim 21, wherein said means for rotating said cylinder comprises drive means operatively connected to said cutting shaft.
- 26. An apparatus, as claimed in claim 21, wherein said cylinder is positioned relative to said cutting shaft and said web such that said opening communicates with said cutting area at least once during each revolution of said cylinder.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This is a non-provisional application based upon U.S. provisional application Ser. No. 60/476,240, filed Jun. 6, 2003, now pending.
Provisional Applications (1)
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Number |
Date |
Country |
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60476240 |
Jun 2003 |
US |