The present invention relates to vacuum pumps, and more particularly it concerns a rotary vacuum pump equipped with a control unit arranged to operatively connect the pump to a driving motor only in periods in which the pump operation is required or desired, and to decouple the pump from the motor in other periods.
Preferably, but not exclusively, the present invention is applied in vacuum pumps driven by the motor of a motor vehicle.
In the automotive field, pumps, called “vacuum pumps”, are used, whose purpose is generating and maintaining a depression in an air tank. This depression mainly serves to operate servo brakes and other apparatuses which need to use a depression for their operation. After the depression has been generated, the activation of these vacuum pumps serves to compensate the vacuum consumption by the apparatuses connected to the vacuum source and the leaks. Since these apparatuses are not permanently in operation and the leaks are reduced, there are periods of time, which may even have a noticeable duration, during which the operation of the pump is of no use. Nevertheless, usually, the vacuum pumps are permanently driven by the motor. The consequence is an unnecessary power absorption and therefore a certain increase in fuel consumption, as well as an unnecessary wear of the pump components.
The activation of the vacuum pump only when its operation is required would allow reducing the total power requested of the motor and therefore the fuel consumption and the exhaust gas emission, as well as reducing the wear of the pump components and therefore increasing their operating life. In addition, alternative and less costly materials could be chosen for manufacturing the pump components, in view of the reduced stresses such components are subjected to.
A pump with a control unit arranged to connect the pump to the motor only in periods in which the pump operation is required and to decouple the pump from the motor when the pump operation is not required is disclosed in WO 2006/010528 in the name of the same Applicant. According to that document, a rotary positive displacement pump is arranged between the driving motor and the vacuum pump rotor and it has a rotor and a stator that are connected with the motor and the vacuum pump rotor, respectively, and that define a pumping chamber missing an outlet, except the leaks due to clearances. The rotor and the stator of such a positive displacement pump jointly rotate, thereby transmitting motion from the motor to the vacuum pump, when a liquid is present in the pumping chamber. When on the contrary the supply to the pumping chamber is stopped and the chamber is evacuated through the clearances, the rotor and the stator of such a positive displacement pump are decoupled from each other thereby decoupling the pump from the motor.
The main drawback of the prior art pump is its high inertia, at the decoupling and the coupling, inherent in the wholly hydraulic operation. This inertia also entails the risk that the pump is not timely disconnected from the motor at the moment of a possible counter-rotation of the motor itself, or that it does not become connected, with a consequent delay in vacuum generation.
It is an object of the present invention to provide a vacuum pump equipped with a control unit of the kind discussed above, which allows a quick transition between the coupled and decoupled condition and vice versa.
According to the invention, this is achieved by a vacuum pump having the features set forth in the appended claim 1.
Advantageously, the coupling elements comprise rolling elements that are located in variable-depth seats defined between facing surfaces of the rotating member and the element belonging to or integral for rotation with the pump rotor and that have a diameter having an intermediate value between a maximum and a minimum depth of said seats. In the coupling position, the rolling elements are located in a region of their respective seats where the depth is such that the elements mechanically interfere with the facing surfaces, and in the decoupling position the rolling elements are located in a region of their respective seats where the seat depth exceeds the diameter of the elements.
According to another advantageous feature of the invention, the actuating members are hydraulically driven for moving from their first to their second position, and are hydraulically or mechanically driven for moving from their second to their first position.
The invention also concerns a method of controlling a vacuum pump, as claimed in the appended claim 18.
The invention will now be described in greater detail with reference to the accompanying drawings, which show some preferred embodiments given by way of non limiting examples and in which:
A first exemplary embodiment of a vacuum pump according to the present invention is shown in
Referring to
Control unit 1 comprises a bushing or cylindrical body 10 that is housed within pump rotor 2 and is made integral for rotation therewith by means of fastening pegs 11, and an internal rotor 12 that is housed within bushing 10 and is made to rotate by said motor through a drive joint 30. From the operating standpoint, bushing 10 can be considered as a part of pump rotor 2, and internal rotor 12 can be considered as a part of the motor.
Internal rotor 12 is configured so as to have a plurality of internal cavities 15, four in the illustrated example. The external surface of rotor 12 is shaped as a ratchet gear and has a succession of variable-thickness projections 16 defining, with the internal wall of bushing 10, variable-depth chambers 18 (
Rollers 17 form elements for the mechanical coupling of internal rotor 12 with pump rotor 2. The position of rollers 17 in chambers 18 depends on whether or not motion is to be transmitted to pump rotor 2. More particularly, referring to
Turning back to
Vanes 14 of member 40 and teeth 26 of covers 19, 20 form members for the mechanical actuation of rollers 17, which position the rollers in the condition of motion transmission or non-transmission to pump rotor 2, at it will be better disclosed further on.
The surfaces of covers 19, 20 directed away from vanes 14 have in turn a set of circumferential projections 22 (visible only for lower cover 20), which, in assembled condition of the control unit, are in contact with the bottom of bushing 10 and ring 21, respectively. Those projections define, with the internal side wall of bushing 10 and the bottom of bushing 10 or ring 21, an upper chamber 24 and a lower chamber 25 (
The oil outflow from upper chamber 24 is not shown. Such an outflow can exploit the usual leakage or suitable ducts bringing the oil back towards the motor.
The operation of the control unit will be now described with reference to
When the vehicle is started, and as long as the vacuum in the circuit of servo brake 50 (
When the steady state value of the vacuum is attained, the pump can be disconnected from the motor. Detector 60 (
Thanks to the mechanical dragging of rollers 17, their interference with the facing surfaces of internal rotor 12 and bushing 10 ceases as soon as the rollers reach a region of chambers 18 where the depth exceeds the roller diameter: therefore, the transition from the coupled to the decoupled condition of the pump and the motor does not require the complete filling of cavities 15A (or the complete emptying of cavities 15B) and consequently it is much faster than the transition attainable with the prior art.
This condition is maintained as long as the vacuum substantially has the steady state value. When the pressure exceeds again a certain threshold, so that the pump is to be operated again, the detector makes valve 56 (
As known, during pump operation it might happen that, for some reason, the driving motor and internal rotor 12 rotate in opposite direction to the normal rotation direction of the pump (counter-rotation), that is, in clockwise direction in the present example. When this occurs, it is necessary to quickly decouple the pump from the motor to avoid damages to the pump itself. This situation is depicted in
It is also to be appreciated that, in case neither chamber 24, 25 is supplied with oil, rollers 17 can however follow the motion of the rotor, since they are not in engagement with teeth 26, and hence they will allow the possible actuation of the pump by the motor.
The present invention further implements a method of controlling a vacuum pump. The method comprises the steps of:
providing, between the pump and the driving motor, and more particularly between elements 10, 12 functionally belonging to pump rotor 2 and to the motor, respectively, a control unit 1 arranged to operatively connect the pump to the motor only in the periods when the pump operation is required or desired, and to decouple the pump from the motor in other periods;
detecting first and second operating conditions, in which the pump operation is or is not required or desired;
upon detection of the first operating conditions, acting on control unit 1 in order coupling elements 17 provided in the same control unit are made free to displace in a direction depending on the rotation direction of the motor and are brought to a first position in which they set up said connection of the motor with the pump, if the motor rotates in a direction required for pumping, or to a second position, in which the pump is decoupled from the motor, if the motor rotates in a direction opposed to the direction required for pumping; preferably, this is obtained by introducing a drive liquid into a first chamber 24, 15B of control unit 1 and by applying a pressure on the drive liquid in a first direction, in order to disengage actuating means 26 from the coupling elements 17;
upon detection of the second operating conditions, bringing coupling elements 17 to their second position; this is obtained by introducing the drive liquid into a second chamber 25, 15A of control unit 1 and by applying a pressure on the drive liquid in a second direction, opposite to the first direction, in order to bring the actuating means 26 into engagement with the coupling elements 17.
Referring to
The same alpha-numerical references are associated with parts and elements similar, or having similar functions, to those of the previously disclosed embodiment. For sake of conciseness, the description of such parts and elements is not repeated once more hereinafter, and reference is made to what disclosed in the description of the first embodiment.
Parts and elements exhibiting substantial differences with respect to the first embodiment from the structural and/or functional standpoint are designated by the same alpha-numerical references increased by 100.
Parts and elements that were not present in the first embodiment are associated with reference numerals representing a continuation, increased by 100, of the numbering used in connection with such a first embodiment.
Contrary to the first embodiment, internal rotor 112 is rigidly connected with cover 120.
Contrary to the first embodiment, cover 119 is rigidly connected with an axial end of radial vanes 114, so as to form a body (that preferably can be manufactured as a single piece), denoted 140 in this embodiment. When rotor 112 and body 140 are coupled together, they form the plurality of cavities 15A and 15B.
In the second embodiment, covers 119, 120 do not have central holes through which the ends of internal rotor 112 pass.
Contrary to the first embodiment, covers 119, 120 are not equipped with the teeth or fins denoted 26 in the first embodiment. On the contrary, cover 119 only is equipped with a plurality of seats 126 where rollers or coupling elements 17 are housed. Preferably, seats 126 are formed as radial recesses. Contrary to what disclosed in connection with the first embodiment, during operation of the pump according to the second embodiment rollers 17 are always in engagement with their seats 126 in order to remain integral for rotation with cover 119.
Contrary to the first embodiment, upper chamber 24 is missing and the first cover 119 does not have the circumferential projections 22.
Contrary to the first embodiment, the second cover 120 does not have the circumferential projections 22 for defining the lower chamber 25. Internal rotor 112 has instead a first section including the set or crown of variable-thickness projections 116 and axially joining with a radial partition flange 162. Moreover, the internal rotor has a second to section axially extending from radial flange 162 and including a neck 164, of reduced diameter, ending at cover 120 with enlarged diameter. Thus, said lower chamber 25 is defined between cover 120, neck 164, radial flange 162 and the side walls of bushing 10.
Preferably in this embodiment internal rotor 112 forms an integral unit with cover 120 and the set or crown of projections 116.
Contrary to the first embodiment, lower chamber 25 communicates with partial cavities 15A through radial slots 123 formed in the side surface of neck 164, and not through the passageways 23.
Contrary to the representation in
Similarly to the first embodiment shown, bushing or cylindrical body 10 is equipped with the plurality of openings denoted 36A in
Contrary to the first embodiment, openings 32A and 32B are missing, since upper chamber 24 is not provided in this second embodiment.
Contrary to the first embodiment shown, a thrust spring 166 is arranged between the bottom of bushing 110 and cover 119 in order to keep the assembly consisting of cover 119 and radial vanes 114 in axial abutment against internal rotor 112.
In this embodiment, vanes 114 of body 140 and seats 126 formed in cover 119 form the mechanical actuating members taking the first and the second position and consequently bringing rollers 17 in the coupling position and the decoupling position, respectively.
The hydraulic circuit for supplying chamber 25 with oil is substantially the same as shown in
In this embodiment, the passage of the actuating members from the second to the first position does not take place by the action of oil inflowing into a chamber (hydraulic drive), but due to the inertia of body 140 (mechanical drive), as it will be disclosed in more detail hereinbelow. In such case, the slide of valve 56 puts inlet 58 directly in communication with the vacuum pump and stops instead oil supply to lower chamber 25 and partial cavities 15A. Consequently, since there is no longer the resistance of oil entering from inlet 58, the rotation of internal rotor 112 makes radial vanes 114 push oil out from chamber 25 and partial cavities 15A. At the same time, body 140 rotates by inertia in a rotation direction opposite to that of internal rotor 112 and firmly makes rollers 17 rotate in seats 18 in interference with bushing 10. In this manner, the passage of the actuating members from the second to the first position and of rollers 17 from the decoupling to the coupling position has been obtained.
The passage of the actuating members from the first to the second position substantially takes place in similar manner to what has been disclosed for the first embodiment, that is by filling chamber 25 and partial cavities 15A with an oil flow controlled by valve 56 (hydraulic drive) through duct 44. Yet, rollers 17 are always integral for rotation with body 140 during the different operating phases of the pump, without using teeth or fins 26 of the first embodiment.
Similar or functionally equivalent features in the different variants and embodiments described and shown can be freely mutually exchanged, provided they are compatible.
It is clear that the above description has been given only by way of non-limiting example and that changes and modifications are possible without departing from the scope of the invention as set forth in the following claims.
In particular, bushing 10 (which from an operating standpoint is part of pump rotor 2) is not required when pump rotor 2 is made of a material that is not subjected to wear because of the interference with rollers 17 (which are made e.g. of steel), and its function is performed by an internal surface of the rotor itself.
Moreover, the coupling elements can also be elements different from rollers 17, such as for instance rigid elements with a square cross-section, or generally a cross section that needs not to be circular, having a thickness suitable for the interference with bushing 10.
Number | Date | Country | Kind |
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TO2009A000201 | Mar 2009 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB10/51149 | 3/17/2010 | WO | 00 | 10/26/2011 |