Rotary valve for piston engine

Information

  • Patent Grant
  • 6578538
  • Patent Number
    6,578,538
  • Date Filed
    Monday, April 2, 2001
    23 years ago
  • Date Issued
    Tuesday, June 17, 2003
    21 years ago
  • Inventors
  • Examiners
    • Wolfe; Willis R.
    Agents
    • Hovey Williams LLP
Abstract
A rotary valve assembly for an internal combustion engine includes a rotatable tubular valve body having a pair of diametrically opposed fluid flow holes that are intermittently aligned with the intake and inlet port of the cylinder as the body rotates. The valve assembly is consequently closed and generally blocks fluid flow to the cylinder when the holes of the valve body are not aligned with the intake and inlet port. The valve assembly includes a valve timing adjuster for permitting selective adjustment of the time during which the valve is open. The timing adjuster includes an inner cylindrical core and an intermediate sleeve positioned concentrically between the core and valve body. The core has a diametrically extending flow-through opening and the intermediate sleeve has a pair of diametrically opposed apertures. The engine is preferably provided with a similar rotary valve assembly in the exhaust. A unique rotary valve seal is also disclosed.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to reciprocating or piston engines (e.g., Rankine engines, internal combustion engines, etc.). More particularly, the present invention concerns a rotary valve assembly used to control intake and exhaust fluid flow to and from the cylinder(s) of the engine. The present invention also particularly concerns a seal for the rotary valve.




2. Discussion of Prior Art




Generally speaking, internal combustion engines traditionally include poppet valves for controlling fluid flow to and from each cylinder. Those ordinarily skilled in the art will appreciate that poppet valves rely on reciprocating valve stem movement to effect valve opening and closing. Such a configuration requires a complex drive for controlling valve stem movement (e.g., a camshaft). Furthermore, reciprocating valve and valve drive mechanism movement inherently involves cyclical, fatiguing operation. It is also known that poppet valves are particularly susceptible to wear and degradation caused by heat, which is attributable to certain components of the valve being continuously exposed to the chamber. Yet further, certain engine manufacturers have recognized the advantages of variable valve timing (e.g., increasing efficiency over a greater range of engine operation); however, variable valve timing with poppet valves has required expensive and complex valve drive arrangements. One such arrangement comprises a complex variable tension chain drive that is further deficient in the sense that it fails to provide significant flexibility in varying the valve timing.




In an apparent attempt to address the problems associated with poppet valves, there have been internal combustion engines provided with rotary valves that rotate in a single direction during engine operation to alternately block or permit flow along the intake or exhaust. It will be appreciated that the rotary valve is consequently not subjected to the fatigue problems often associated with a poppet valve. Furthermore, the rotating valve may be arranged so that no part thereof is continuously exposed to the chamber such that the risk of heat-caused wear and degradation is virtually eliminated. However, rotary valves for internal combustion engines have heretofore been very complex in construction. Furthermore, conventional rotary valves are believed to create high flow losses, thereby inhibiting flow to or from the engine. In addition, conventional rotary valves have not been provided with timing controls, and internal combustion engines having rotary valves therefore fail to provide variable valve timing.




It is noted that rotary valves have also been developed for other types of reciprocating engines, such as Rankine engines. Although some of these valves have been provided with timing controls, they too create high losses and consequently reduce engine efficiency.




OBJECTS AND SUMMARY OF THE INVENTION




Responsive to these and other problems, an important object of the present invention is to provide an improved rotary valve for a reciprocating engine. It is particularly an important object of the present invention to provide a rotary valve for a reciprocating engine, wherein the valve creates negligible flow losses and is simple, durable and inexpensive in construction. Another important object of the present invention is to provide a rotary valve having infinitely variable timing controls. It is also an important object of the present invention to provide an internal combustion engine that does not utilize poppet valves and permits variability of valve timing.




In accordance with these and other objects evident from the following description of the preferred embodiments, the present invention concerns a reciprocating engine including a body that presents an internal chamber and a fluid intake through which fluid flows to the chamber. Oscillating within the chamber during engine operation is a piston, and a rotary valve assembly fluidly disposed along the intake serves to generally block fluid flow to the chamber when closed and permit fluid flow to the chamber when open. The valve assembly presents a generally linear fluid flow passageway extending through the valve assembly, with the passageway being generally aligned and communicating with the intake when the valve assembly is open. The valve includes a rotatable valve body operable to intermittently block fluid flow through the passageway and thereby close the valve assembly as the valve body rotates. The valve assembly further includes a valve timing adjuster that is shiftable into and out of a variable flow-obstructing relationship with the passageway so as to vary the time during which the valve body blocks flow through the passageway.




The valve assembly preferably includes a cylindrical sleeve element and a cylindrical core element located concentrically within the sleeve. The cylindrical sleeve element presents diametrically opposed holes and the core element includes a diametrically extending surface that defines a diametrical flow-through opening. The holes and opening cooperatively define, when aligned, a generally linear fluid flow passageway through the valve assembly that is generally aligned with the intake when the valve assembly is open. One of the elements is rotatable during engine operation to intermittently block flow through the passageway and thereby close the valve assembly. Most preferably, the sleeve element comprises the rotating valve body and the core element is part of the valve timing adjuster. The present invention also concerns the valve assembly apart from the engine.




In addition, the present invention concerns a rotary valve seal assembly for providing sealed communication between the fluid flow opening in the rotatable cylindrical outer face of the valve assembly and a fluid flow port in the engine body. The valve assembly includes a pair of radially projecting flanges that extend continuously around the outer face with the opening located therebetween. The seal assembly includes a pair of elongated longitudinal seals extending longitudinally along the outer face of the valve assembly between the flanges and being generally fixed relative to the stationary surface with the fluid flow port being located therebetween. The longitudinal seals sealingly engage the outer face of the valve and the flanges. The seal assembly further includes a pair of arcuately shaped circumferential seals fixed relative to the stationary surface. The circumferential seals each sealingly engage a respective one of the flanges between the longitudinal seals. Finally, the inventive seal assembly includes a plurality of juncture seals each sealingly interconnected between a respective one of the longitudinal seals and a respective one of the circumferential seals, such that the seals cooperatively seal between the outer face and the stationary surface in a circumscribing relationship with the fluid flow port.




Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiment and the accompanying drawing figures.











BRIEF DESCRIPTION OF THE DRAWING FIGURES




A preferred embodiment of the invention is described in detail below with reference to the attached drawing figures, wherein:





FIG. 1

is a fragmentary cross-sectional view of a two-cylinder internal combustion engine constructed in accordance with the principles of the present invention;





FIG. 2

is a fragmentary plan view of the engine, with the intake manifold being removed to illustrate details of the engine body;





FIG. 3

is fragmentary end elevational view of the engine, particularly illustrating the cogged belt drive for rotating the valve bodies of the intake and exhaust valve assemblies;





FIG. 4

is a fragmentary elevational view of the end of the engine opposite that shown in

FIG. 3

, particularly illustrating the controls for the valve timing adjuster;





FIG. 5

is a cross-sectional view of the engine taken generally along line


5





5


of

FIG. 4

, particularly illustrating portions of the seal and bearing arrangements for the intake valve assembly;





FIG. 5



a


is a fragmentary, relatively enlarged cross-sectional view of the engine similar to

FIG. 5

, but particularly illustrating portions of the seal and bearing arrangements for the left cylinder shown in

FIG. 5

;





FIG. 6

is a cross-sectional view of the engine taken generally along line


6





6


of

FIG. 2

, particularly illustrating the manner in which the valve bearings are preferably lubricated;





FIG. 7

is a cross-sectional view of the engine, particularly illustrating the piston at top dead center between the exhaust and intake strokes;





FIG. 8

is a cross-sectional view of the engine similar to

FIG. 7

, but illustrating the condition of the cylinder and valve assemblies at the end of the intake stroke with the piston at bottom dead center;





FIG. 9

is a cross-sectional view of the engine similar to

FIG. 7

, but illustrating the cylinder at top dead center between the compression and firing strokes;





FIG. 10

is a cross-sectional view of the engine similar to

FIG. 7

, but illustrating the condition of the cylinder and valve assemblies of the beginning of the exhaust stroke with the piston at bottom dead center;





FIG. 11

is a fragmentary, exploded perspective view of the intake valve assembly;





FIG. 11



a


is a fragmentary perspective view of an alternative throttle sleeve design;





FIG. 12

is an exploded perspective view of the rotary valve seal constructed in accordance with the principles of the present invention;





FIG. 13

is a fragmentary cross-sectional view of the engine taken generally along line


13





13


of

FIG. 5

, particularly illustrating details of construction of the valve seal; and





FIG. 14

is a fragmentary cross-sectional view of the engine taken generally along line


14





14


of FIG.


13


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Turning initially to

FIG. 1

, the reciprocating engine


20


selected for illustration is of the internal combustion variety having two cylinders


22


and


24


. As will be described, the present invention particularly concerns the intake valve assembly


26


and the exhaust valve assembly


28


(e.g., see

FIGS. 7-10

) for controlling fluid flow to and from the cylinders


22


and


24


. It is first noted that the principles of the present invention are not limited to the illustrated internal combustion engine


20


, but rather it is entirely within the ambit of the present invention to interpose the valve assemblies


26


and


28


along various other flow paths such as the intake and exhaust of a Rankine engine (not shown). Furthermore, the present invention also contemplates various other cylinder configurations. For example, the spirit and scope of the present invention also encompasses single cylinder engines (not shown) or multiple cylinder engines (also not shown) having the cylinders arranged in more than one row (e.g., a V-8 engine) such that an intake valve assembly and an exhaust valve assembly are associated with each cylinder row.




With the foregoing caveat in mind, the illustrated engine


20


includes a block


30


, a head


32


, a gasket


34


sealing between the block


30


and head


32


, and a plurality of screws


36


connecting the head


32


to the block


30


and clamping the gasket


34


therebetween, as is customary. In the usual manner, the block


30


and head


32


cooperatively define the cylindrical internal chambers


38


and


40


of the cylinders


22


and


24


, respectively. The engine


20


includes standard pistons


42


and


44


, each being conventionally connected to a crankshaft


46


(see also

FIG. 6

) and oscillating within the respective chamber between top and bottom dead center positions to rotate the crankshaft


46


. In the preferred embodiment, the block


30


and head


32


cooperatively form a cooling jacket for each of the cylinders


22


and


24


. As perhaps best shown in

FIGS. 1

,


5


and


6


, the block


30


includes multiple cooling passageways


48


and the head


32


includes multiple cooling passageways


50


, with the passageways


48


and


50


preferably being interconnected by conduits


52


. The passageways


48


and


50


are preferably filled with coolant (e.g., water, antifreeze, combination thereof, etc.) circulating between the engine


20


and a heat exchanger (not shown) such as a radiator.




Each of the cylinders


22


and


24


is preferably provided with a respective pair of spark plugs


54


,


56


and


58


,


60


, although a single spark plug per cylinder is sufficient. Each of the plugs


54


,


56


and


58


,


60


is threadably connected to the head


32


and projects into the respective one of the chambers


38


and


40


. In addition, the illustrated engine


20


is particularly configured for electronic fuel injection, with a fuel injector nozzle


62


or


64


being provided in each of the chambers


38


and


40


. The injector nozzles


62


and


64


are each threadably connected to the head


32


between the respective pair of spark plugs


54


,


56


and


58


,


60


. As is customary, each of the nozzles


62


and


64


creates a fine mist fuel spray in the respective one of the chambers


38


and


40


, such that the fuel readily and thoroughly mixes with the intake air. The injectors


62


and


64


are preferably connected to a common fuel source (not shown) by fuel lines


66


and


68


, respectively. It is noted, however, that the principles of the present invention are equally applicable to various other fuel supply arrangements. For example, it is entirely within the ambit of the present invention to provide the engine


20


with a carburetor (not shown) for mixing the fuel and intake air upstream from the chambers


38


and


40


so that the intake fluid consists of a fuel/air mixture.




An intake manifold


70


for directing intake fluid to the cylinders


22


and


24


is attached to the head


32


(e.g., see FIGS.


6


and


11


). The manifold


70


includes a semi-cylindrical cover


72


and a pair of intake pipes


74


and


76


. Although not illustrated, an insulating gasket is preferably disposed between the cover


72


and each of the pipes


74


and


76


. Those ordinarily skilled in the art will appreciate that such an arrangement likely involves separate pipes fastened to the cover so that the gasket is clamped therebetween. In any case, the pipes


74


and


76


are connected to an air inlet port (not shown) that preferably faces in a forward direction relative to the vehicle propelled by the engine


20


, although such an orientation is unnecessary in low-speed vehicles or stationary engine applications. A plurality of attachment ears


78


project from the base of the cover


72


, with a pair of bolts


80


projecting through each of the ears


78


and engaging the head


32


so as to attach the manifold


70


to the head


32


. Projecting centrally from the cover


72


is a threadably detachable lubricant supply line


82


. As will be described, the supply line


82


provides engine oil to the central journal of the intake valve assembly


26


. The internal, undersurface of the cover


72


is machined so as to cooperate with the head


32


in containing and supporting the valve assembly


26


, as will also subsequently be described.




The engine


20


similarly includes an exhaust manifold


84


(e.g., see FIGS.


2


and


6


). The exhaust manifold


84


is essentially identical in construction to the intake manifold


70


and therefore will not be described in detail herein. It is particularly noted that the exhaust manifold


84


preferably includes a gasket (not shown) provided between the exhaust cover


86


and pipes


88


and


90


. It will be appreciated that such an insulating gasket is particularly important with respect to the exhaust manifold


84


, as it is desirable to maintain the temperature of the pipes


88


and


90


as low as possible. The exhaust manifold


84


also cooperates with the head


32


to contain and support the exhaust valve assembly


28


.




It will be appreciated that the head


32


cooperates with the manifolds


70


and


84


to define two generally cylindrical openings in which the valve assemblies


26


and


28


are received. At one end of the head


32


and the manifolds


70


and


84


is a generally flat end plate


92


that covers these valve openings. The plate


92


is preferably fastened to the head


32


and manifolds


70


,


84


by bolts


94


. A uniquely machined end cap


96


is bolted to the opposite end of the head


32


and manifolds


70


,


84


by fasteners


98


so as to cover the opposite end of the valve openings.




With particular respect to

FIGS. 2 and 11

, the head


32


presents a surface


100


machined to have a shape matching the various components of the intake valve assembly


26


. Particularly, the surface


100


includes a pair of opposite endmost bearing grooves


102


and


104


and four seal flutes


106


,


108


,


110


,


112


spaced therebetween. It is noted that the seal flutes


106


and


108


are associated with the cylinder


22


, while the flutes


110


and


112


are associated with the cylinder


24


. An anti-rotation channel


114


projects radially from each of the seal flutes


106


,


108


,


110


,


112


. Extending between the seal flutes


106


and


108


are four linear, longitudinal seal channels


116


(only three of the seal channels


116


being shown in FIG.


2


). There are likewise four longitudinal seal channels


118


extending between the seal flutes


110


and


112


. A pair of openings


120


and


122


defined in the head


32


project from the surface


100


. The head openings


120


and


122


communicate with the chambers


38


and


40


, respectively. Furthermore, the head openings


120


and


122


are located centrally between the respective longitudinal seal channels


116


and


118


, such that there are two channels located along each side of each opening. The head openings


120


and


122


are each elliptical in shape with the primary axis extending lengthwise along the head


32


. An insert


124


or


126


is preferably provided at the surface


100


in a circumscribing relationship with the respective head opening


120


or


122


, as the head


32


and possibly block


30


are formed of Aluminum. The inserts


124


and


126


are preferably formed of graphite but may alternatively be constructed of various other materials (e.g., ceramic, composite, etc.) that provide the desired wear and insulating qualities thereof. Spaced equally between the centermost seal flutes


108


and


110


is a center bearing groove


128


defined in the surface


100


. The bearing groove


128


is separated from the seal flutes


108


and


110


by oil seal depressions


130


and


132


. It will be appreciated that the surface


100


presents a hemi-circular shape at the grooves


102


,


104


,


128


, the seal flutes


106


,


108


,


110


,


112


and the depressions


130


,


132


.




As perhaps best shown in

FIG. 5

, the cover


72


of the intake manifold


70


presents an interior surface


134


that matches the head surface


100


so as to provide the complement to each the grooves


102


,


104


,


128


, the seal flutes


106


,


108


,


110


,


112


, the outermost channels


116


and


118


, and the depressions


130


,


132


. For example, the interior surface


134


includes a seal flute cooperating with the seal flute


112


on the surface


100


to present a cylindrical opening in which a valve seal is disposed, as will subsequently be described. In addition, the cover


72


includes openings


136


and


138


communicating with the respective one of the intake pipes


74


and


76


. It may be said that the interior surface


134


of the cover


72


is similar in all respects to the head surface


100


except the there are no longitudinal seal channels in the surface


134


immediately adjacent the opposite sides of the openings


136


and


138


and the openings


136


and


138


are not each circumscribed by a wear insert. Of course, it is entirely with the ambit of the present invention to alternatively provide the cover surface


134


with these missing features.




The head


32


includes a second, exhaust surface


140


that is a mirror image of the intake surface


100


and similarly cooperates with the exhaust cover


86


to present a number of openings configured to receive various components of the exhaust valve assembly


28


. Because of these similarities, the exhaust surface


140


of the head


32


will not be described in detail herein.




Returning to the intake of the engine


20


, the intake valve assembly


26


preferably includes an outermost valve body


142


, an intermediate throttle sleeve


144


and an innermost core


146


, all of which are generally cylindrical in shape and concentric about a common valve axis


148


(see FIG.


11


). In the illustrated embodiment the valve body


142


rotates during engine operation to intermittently block intake fluid flow to the cylinders


22


and


24


. Additionally, the throttle sleeve


144


is adjustable to vary the time at which the valve is closed, while the core


146


is adjustable to vary the time at which the valve is opened. It will be appreciated, however, that the principles of the present invention are equally applicable to an alternative valve arrangement, wherein the innermost core rotates during engine operation and thereby serves as the valve body and at least one concentric outer sleeve is provided to vary the valve timing.




With particular respect to the illustrated valve body


142


, a tubular section


150


projects from a stepped, solid section


152


(see FIGS.


5


and


11


). The tubular section


150


presents a distalmost, circumferential, outer recessed surface


154


. The recess


154


is in an opposed relationship with the bearing groove


104


and a ball bearing assembly


156


is provided therebetween so as to rotatably support the valve body


142


between the stationary head


32


and intake cover


72


. The solid section


152


of the valve body


142


presents a recessed surface


158


that similarly cooperates with the bearing groove


102


to receive a ball bearing assembly


160


. The assemblies


156


and


160


may be prepacked with lubricant, flooded with engine oil during engine operation, or otherwise lubricated. The solid section


152


further includes an intermediate recessed surface


162


dimensioned to be received within a corresponding opening in the end plate


92


. Finally, the solid section


152


presents a small stub shaft


166


on which a cogged wheel


168


is received. The wheel


168


is preferably fixed to the valve body by fasteners


170


(see also

FIG. 3

) threadably received in the solid section


152


. As will be described, the wheel


168


is part of a belt drive that provides driving power to the valve body


142


.




The valve body


142


is preferably also rotatably supported by a central bearing


172


provided at the bearing groove


128


. As perhaps best shown in

FIGS. 5



a,




6


and


11


, the bearing


172


comprises a split ring having an outer circumferentially extending groove


174


and a plurality of passageways


176


projecting radially from the inner face of the ring to the groove


174


. It is noted that the oil supply line


82


is aligned with the bearing groove


128


and thereby the bearing


172


. Thus, engine oil is supplied to and floods the bearing


172


. As particularly shown in

FIGS. 2 and 6

, an oil drain opening


178


provided in the head


32


at the bearing groove


128


communicates with a return line


180


defined in the block


30


. The return line


180


extends to the oil reservoir


182


defined by the pan


184


of the engine


20


. Those ordinarily skilled in the art will appreciate that the oil supply line


82


is connected to a standard oil pump (not shown) so that the bearing


172


is continuously supplied with oil during engine operation. The oil enters the groove


174


, passes through the passageways


176


, contacts the outer surface of the valve body


142


, eventually passes back through the bearing


172


and is discharged through the return line


180


. Not only does the oil serve as a lubricant for the bearing


172


, it also functions as a coolant for the valve body


142


.




As will be described further below, the intake valve assembly


26


is provided with oil seals


186


,


188


(see

FIG. 5

) for preventing axial migration of the oil along the length of the valve body


142


; that is, the oil is generally contained within the bearing


172


. The intake valve assembly


26


further includes a pair of valve seal assemblies


190


and


192


, each of which is associated with a respective one of the cylinders


22


and


24


. As will also be described further below, each of the seal assemblies


190


and


192


provides a seal between the head


32


and the valve body


142


in a circumscribing relationship with the head openings


120


and


122


, respectively.




The tubular section


150


of the valve body


142


presents two pairs of intake holes


194


and


196


, with each of the holes


194


and


196


preferably being an ellipse having its primary axis parallel to the valve axis


148


. The holes


194


or


196


of each pair are diametrically opposed. The pair of holes


194


is associated with the cylinder


22


and aligned with the head opening


120


and cover opening


136


, while the pair of holes


196


are associated with the cylinder


24


and aligned with the head opening


122


and cover opening


138


. Furthermore, the holes


194


are offset ninety degrees (90°) relative to the holes


196


, and vice versa. As will be indicated further below, such a relationship between the holes is a result of the engine


20


operating as a four cycle engine with the valve body


142


being turned at one-quarter of the speed of the crankshaft


46


. Of course, the angular offset of the holes provided in the valve body will vary depending on numerous factors, including the number of cylinders of the engine, the firing order of the cylinders, etc.




It is also noted that four flanges


198


,


200


,


202


,


204


are provided on the outer surface of the tubular section


150


of the valve body


142


(see FIG.


5


). Each of the illustrated flanges


198


,


200


,


202


,


204


has a L-shaped cross section and extends continuously and completely around the circumference of the valve body


142


. The flanges


198


,


200


,


202


,


204


are preferably attached to the valve body


142


by fasteners that threadably engage the valve body


142


but do not pierce the tubular section


150


thereof. It is noted, however, that the present invention also contemplates providing an alternative valve body having the flanges integrally formed with the tubular section (e.g., by a casting or machining process) so that such attachment is eliminated. Moreover, the flat smooth surfaces of the flanges


198


and


200


are in an opposed relationship and cooperate with the valve seal assembly


190


in providing the desired sealing action. The flanges


202


and


204


are similarly arranged and cooperate with the valve seal assembly


192


in the same manner.




As perhaps best shown in

FIG. 5

, the valve body


142


is provided with four temperature control grooves


206


,


208


,


210


,


212


spaced along the inner surface of the tubular section


150


. The grooves


206


and


208


are spaced immediately outside the ends of the holes


194


, while the grooves


210


and


212


are similarly located relative to the holes


196


. It will be appreciated that each of the grooves


206


,


208


,


210


,


212


, as a result of the reduced body thickness presented thereby, serves to reduce the propagation of heat along the length of the valve body.




Spaced radially between the valve body


142


and core


146


is the throttle sleeve


144


. The throttle sleeve


144


includes a tubular section


214


presenting inner and outer diameters that do not vary along the length of the section; that is, there are preferably no steps or recesses in the tubular section


214


. The throttle sleeve


144


further includes a crank


216


projecting radially from one end of the tubular section


214


. Spaced along the length of the tubular section


214


are two pairs of intake apertures


218


and


220


, with the openings of each of the pairs being generally diametrically opposed. Again, the throttle sleeve


144


does not rotate continuously during engine operation, but rather the sleeve


144


is adjustably positioned (possibly during engine operation) by revolving a limited degree about its longitudinal axis. In this regard, contrary to the ninety degrees (90°) offset of the holes


194


and


196


of the valve body


142


, the pairs of apertures


218


and


220


are presented along a common diametrical line of the sleeve


144


. For each pair of apertures


218


or


220


, the upstream aperture (the upper aperture in

FIGS. 7-10

) is larger than the downstream aperture (i.e., the upstream aperture extends around a greater portion of the circumference of the sleeve


144


than the downstream aperture). Furthermore, the upstream aperture has a somewhat rectangular shape with orthogonal corners and straight edges, while the downstream aperture is elliptical in shape.




An alternative, but more preferred, throttle sleeve design is shown in

FIG. 11



a,


wherein each pair of apertures


218


,


220


(only the apertures


220


being shown in

FIG. 11



a


) is associated with a turbulator. The illustrated turbulator comprises a plurality of spaced apart teeth


231


designed to interfere with flow through the valve passageway in a manner that creates turbulent flow, thereby enhancing fuel and air mixing. In the illustrated embodiment, the sleeve


144


is rotated only in a single direction from the wide open valve condition (i.e., in a counter-clockwise direction when viewing FIGS.


7


-


10


). In other words, one side edge of each of the illustrated downstream apertures does not project into the respective valve passageway during normal operation. It is also noted from

FIGS. 7-10

that the edges of each upstream aperture are concealed behind the cove


146


and consequently have little effect on flow through the valve assembly


26


. Accordingly, the teeth


231


are preferably provided only along the edges of the downstream apertures that project into the respective valve passageway when the sleeve


144


is out of the wide open condition. It is noted, however, that the principles of the present invention are equally applicable to alternative turbulator designs. For example, the teeth may have various other alternative shapes (e.g., triangular shaped teeth), rather than the illustrated rectangular shape. Furthermore, the teeth need not all be similarly shaped. It is also possible to provide teeth about the entire circumference of one or both of apertures of each pair. Yet further, the turbulator may alternatively or additionally comprise perforations in the sleeve (e.g., the sleeve may alternatively have a mesh-like construction). The turbulator may also be provided on other components of the engine.




The tubular section


214


of the throttle sleeve


144


projects beyond the recess


154


at the end of the valve body


142


and outwardly beyond the head


32


. The tubular section


214


is consequently received in the end cap


96


, with the crank


216


being shiftably received in a slot


222


of the cap


96


. To permit proper assembly of the intake valve assembly


26


, the crank


216


is detachable from the tubular section


214


. Particularly, the illustrated crank


216


includes a rod


216




a


having opposite threaded ends, one of which is threadably received in a corresponding opening of the tubular section


214


. The opposite end of the rod


216




a


is threadably interengaged with a connector


216




b


. The connector


216




b


is fixed in the proper orientation for connection to the sleeve actuator (described below) by a lock nut


216




c.


In this regard, the intake valve assembly


26


may be assembled with the head


32


and intake manifold


70


, the end cap


96


is then attached to the head


32


and manifold


70


, and the crank


216


is subsequently attached to the tubular section


214


.




A ring seal


226


(preferably formed of graphite) and a wavy washer


228


are provided in an internal recess


230


of the end cap


96


(see

FIGS. 5



a


and


11


), with the washer


228


serving to yieldably press the seal


226


against the end of the valve body


142


. The seal


226


is in wiping engagement with the sleeve


144


and therefore seals between the valve body


142


and throttle sleeve


144


. The opposite end of the sleeve


144


terminates short of the solid section


152


of the valve body


142


, for purposes which will be described.




The core


146


is the radially innermost component of the intake valve assembly


26


and preferably comprises a solid, generally cylindrical body. The core


146


presents two diametrical flow-through openings


232


and


234


, each of which is in alignment with the respective one of the pairs of holes


194


and


196


in the valve body


142


and the respective one of the pair of apertures


218


and


220


in the throttle sleeve


144


(see FIGS.


5


and


11


). That is, the flow-through opening


232


is associated with the cylinder


22


and the flow-through opening


234


is associated with the cylinder


24


. Similar to the holes


194


,


196


and downstream apertures


218


,


220


, the openings


232


,


234


are each elliptical in cross-sectional shape. Further, the openings


232


,


234


each present a frustum shape and taper in a downstream direction. Each of the openings


232


and


234


therefore cooperates with the respective pair of apertures


218


and


220


in converging intake fluid flow. Those ordinarily skilled in the art will appreciate that such an arrangement creates slight compression of the intake fluid. Although the illustrated holes


194


,


196


, apertures


218


,


220


and openings


232


,


234


generally correspond in shape and to a lesser degree size, the principles of the present invention are equally applicable to a valve assembly having differently sized and shaped holes, apertures and openings. It is also possible to have the desirable correspondence in the shape and size of the holes, apertures and openings, but rather use a shape other than elliptical (e.g., D-shaped, rectangular having rounded corners, other polygons with rounded corners, etc.).




The core


146


presents a central section


236


in which the openings


232


and


234


are defined, a distal end section


238


that is smaller in diameter than the central section


236


, and a proximal end section


240


that projects beyond the end cap


96


and is also smaller than the central section


236


. The diameter of the central section


236


is slightly smaller than the inner diameter of the tubular section


214


of the throttle sleeve


144


, such that the core


146


is rotatably supported by the sleeve


144


.




A bearing


242


, preferably formed of graphite, is provided between the recessed distal end section


238


of the core


146


and the tubular section


150


of the valve body


142


. The bearing


242


permits relative rotational movement between the valve body


142


and core


146


, while supporting the body


142


and core


146


and maintaining their positional relationships. It is noted that the end section


238


projects beyond the adjacent end of the throttle sleeve


144


but terminates short of the solid section


152


of the valve body


142


. Furthermore, the adjacent end of the throttle sleeve


144


preferably contacts the bearing


242


so that the bearing


242


functions, at least to some degree, as a seal between the sleeve


144


and core


146


.




The central section


236


of the core


146


is coterminous with the adjacent end of the throttle sleeve


144


, and the proximal end section


240


projects therefrom and outwardly beyond the end cap


96


(see

FIGS. 5 and 5



a


). A crank


244


is received on a small tip


246


of the end section


240


and is fixed relative to the core


146


by a bolt


248


threadably received in the section


240


(see also FIG.


11


).




Located in the outermost recess


249


of the end cap


96


is a ring seal


250


and a wavy washer


251


that yieldably presses the ring seal


250


against the adjacent ends of the tubular section


214


of the throttle sleeve


144


and the central section


236


of the core


146


. The ring seal


250


is also in wiping engagement with the outer surface of the proximal end section


240


. It will be appreciated that the seal


250


prevents fluid leakage into and out of the annular space defined between the tubular section


214


of the throttle sleeve


144


and the central section


236


of the core


146


. Similar to the seal


226


, the seal


250


is preferably formed of graphite, although other suitable materials may be used.




Turning to

FIGS. 2 and 3

, a cogged timing belt


252


entrains a cogged drive wheel


254


fixed to the crankshaft


46


and further loops around the cog wheel


168


fixed to the valve body


142


. The valve body


142


is thereby driven in a clockwise direction (when viewing

FIGS. 7-10

) by the crankshaft


46


and continuously rotated during engine operation. It is particularly noted that, with respect to the illustrated embodiment, the drive wheel


254


is fixed to the crankshaft


46


by a bolt


256


(see specifically FIG.


2


). Furthermore, the diametrical dimensions of the drive wheel


254


and driven wheel


168


are proportioned such that the valve body


142


is rotated at one-quarter the speed of the crankshaft


46


. In this regard, the valve body


142


permits intake fluid flow to each cylinder during the respective intake stroke of the piston and generally blocks intake fluid flow during the three remaining strokes (i.e., the compression, combustion and exhaust strokes) of the piston. It will be appreciated that the drive belt


252


similarly powers the exhaust valve assembly


28


. It is also entirely within the ambit of the present invention to drivingly connect the valve body


142


to the flywheel


258


shown in

FIGS. 2 and 6

.




On the other hand, the throttle sleeve


144


and core


146


do not continuously revolve in a given direction during engine operation, but rather these components are adjustably positioned by rotational movement during engine operation. Moreover, the throttle sleeve


144


and core


146


are not intended to be rotated a complete revolution around the common valve axis


148


, nor does the illustrated embodiment permit such rotation. In particular, positioning of the throttle sleeve


144


is controlled by an actuator


260


(e.g., see FIGS.


4


and


11


). As perhaps best shown in

FIG. 4

, the crank


216


of the throttle sleeve


144


is confined within the slot


222


, and rotation of the throttle sleeve


144


is thereby limited by the end cap


96


. In the illustrated embodiment, the cap


96


serves to limit rotation of the sleeve


144


to approximately seventy-five degrees (75°). Moreover, the illustrated actuator


260


is preferably in the form of a piston and cylinder assembly that is hydraulically or pneumatically operated, although other suitable controls (e.g., a solenoid, another type of linear actuator, etc.) may be used to adjustably position the throttle sleeve


144


. As shown in

FIG. 11

, the illustrated actuator


260


includes a rod


262


pivotally connected to the crank


216


by a pin


264


. The cylinder


266


of the actuator


260


is pivotally supported within the engine compartment.




Although the crank


244


for the core


146


is not similarly confined by the end cap


96


, an actuator


268


for controlling the positional rotation of the core


146


has operational limitations (i.e., maximum extension and retraction limitations) that effectively confine rotational movement of the core


146


. The core actuator


268


is preferably similar to the sleeve actuator


260


and is connected to the crank


244


in the same manner.




The actuators


260


and


268


are preferably remotely controlled by a suitable valve control mechanism (not shown). The control mechanism is preferably responsive to engine operating conditions. Those ordinarily skilled in the art will appreciate that such an arrangement involves on the go adjustment of the position(s) of the sleeve


144


and/or core


146


. As will be described further below, the timing of the illustrated intake valve assembly


26


is consequently infinitely variable while the engine


20


is running, thereby optimizing engine operation. In the preferred embodiment, the valve control mechanism automatically operates the actuators


260


and


268


. This is preferably accomplished as a result of the control mechanism being operable to sense various operating conditions (e.g., engine speed, cylinder pressure, cylinder temperature, ambient conditions, fuel/air mixture ratio, etc.) and adjust the actuators


260


and


268


responsive thereto. If desired, the valve control mechanism maybe provided with a microprocessor configured to process the signals received from the sensor(s) and prompt adjustment of the actuators


260


and


268


. However, the principles of the present invention are equally applicable to a manual valve control mechanism or some combination of manual and automatic controls. For example, the control mechanism may permit the driver to select a driving condition (e.g., performance driving, city driving, highway driving, etc.) and the control mechanism would then adjust the valve timing to that best suited for the selected driving conditions. It may also be desirable to provide a “throttle by wire” mode or controller, wherein the operator's use of the accelerator (e.g., pedal) mechanically controls the position of the control sleeve


144


. The use of a maximum power switch is also within the ambit of the present invention. The switch would be activated to override all other sensors coupled to the controller and to shift the sleeve


144


and core


146


to the wide open condition (e.g., see

FIGS. 7-9

) when the accelerator is moved to full throttle. This would, for example, be helpful in emergency power situations or, in the case of an automobile, during passing.




Turning now to the valve seal assemblies


190


and


192


, it is particularly important that a continuous seal be provided between the head


32


and valve body


142


in a circumscribing relationship with the head openings


120


and


122


. These seal arrangements must be capable of withstanding the high pressure conditions produced in the cylinders


22


and


24


. Of somewhat lesser importance is the continuous seal provided between the intake cover


72


and the valve body


142


in a circumscribing relationship with the intake pipe openings


136


and


138


, such that intake fluid is prevented from migrating along the length of the valve assembly


26


.




With particular respect to

FIGS. 5



a


and


12


, the valve seal assembly


192


includes two opposed, circular, circumferential seal carriers


270


and


271


, one on each side of the head opening


122


. Circumferential seal carriers


270


and


271


mirror each other in construction. Considering seal carrier


270


in detail, it presents a generally E-shaped cross-section, with the outer circumferential projection


272


being slightly longer than the other two inwardly spaced, circumferential projections


273


. Thus, the seal carrier


270


presents a pair of annular, circumferential carrier grooves


274


and


276


. Seal carrier


270


is dimensioned to be received in seal flute


110


, with the open margin of the carrier grooves


274


and


276


facing the flange


202


. A segmented circular seal


278


and a segmented wavy washer


280


are located in each of the internal carrier grooves


274


and


276


of the seal carrier


270


. Each wavy washer


280


yieldably urges the adjacent circular seal


278


into a sealing relationship with the relatively rotatable flange


202


carried on the valve body


142


. The segmented circular seal


278


is preferably formed of graphite but may be constructed of any other suitable material that provides the desired wear and sealing qualities. It will be appreciated that the preferred dual circular seal arrangement provides improved isolation of the high pressures produced in the cylinder compared to a single seal arrangement. However, a single seal arrangement is functional and within the ambit of this invention. An anti-rotation pin


282


projects radially from the outer cylindrical surface of the carrier


270


and is dimensioned to be received in the anti-rotation channel


114


, thereby preventing the seal carrier


270


from rotating relative to the head


32


and manifold


70


.




As perhaps depicted most clearly in

FIG. 12

, each segmented circular seal


278


includes four sections, as does each segmented wavy washer


280


. Each internal carrier groove


274


,


276


is also divided into four segments by four circumferentially spaced slots


284


extending axially through the seal carrier


270


. The longitudinal slots


284


are aligned with the longitudinal seal channels


118


in the surface


100


. As illustrated in

FIGS. 11 and 13

, the longitudinal seal channels


118


longitudinally surround the head opening


122


. In the preferred embodiment two longitudinal seal channels


118


are in close proximity to the head opening


122


, and two are located at the interface of the surface


100


and the interior surface


134


, although other spacings are within the spirit of this invention.




Seal carrier


271


is identical in construction to the carrier


270


and is similarly received in the seal flute


112


adjacent flange


204


. The carrier


271


will therefore not be described in detail herein.




As shown in

FIGS. 12

,


13


, and


14


, the valve seal assembly


192


further includes four identical longitudinal seal assemblies


286


. Each longitudinal seal assembly


286


includes a pair of generally U-shaped junction seals


288


, a pair of spring washers


290


, an elongated longitudinal seal


292


, and an elongated longitudinal spring washer


294


. The longitudinal seal assemblies


286


extend from flange


202


to flange


204


and are positioned in the longitudinal slots


284


of the seal carriers


270


,


271


and the aligned longitudinal seal channels


118


. The end of each longitudinal seal and the adjacent end of the corresponding longitudinal spring are snugly received in a longitudinal seal slot


296


of a respective one of the junction seals


288


. The spring washer


290


and the junction seal


288


, receiving the ends of the respective longitudinal seal and spring washer, are sealingly received in the associated one of the carrier slots


284


. As perhaps best shown in

FIG. 12

, each circumferential side of the junction seal


288


preferably includes two circumferential seal slots


298


,


300


, each of which firmly and snugly receives the respective one of the seal carrier members


273


. The spring washer


290


is positioned between the junction seal


288


and the underlying portion of the seal carrier


270


so as to urge the junction seal sealingly against the rotatable flange


202


. Those ordinarily skilled in the art will appreciate that the preferred dual circumferential seal slot arrangement provides improved sealing and stability of the junction seal in the seal carrier. However, a junction seal with only one or even no circumferential seal slot arrangement is envisioned and within the ambit of this invention.




It will be appreciated that small clearances are provided between adjacent surfaces of the circular, junction and longitudinal seals to permit assembly and any necessary movement therebetween. However, such clearances are designed to be so tight that undesirable leakage is prevented, particularly after engine operation when carbon deposits will fill and obstruct any small spaces.




Each longitudinal seal


292


is preferably segmented into three sections, a central section


292




a


and a pair of opposite end sections


292




b


and


292




c


(see FIGS.


12


and


14


). The sections


292




a


,


292




b


,


292




c


cooperatively present a radially outer recess (relative to the valve body


142


) in which the washer spring


294


is received. Manifestly, the spring


294


urges all of the sections


292




a


,


292




b


,


292




c


against the rotating valve body


142


, but the spring is preferably also configured to yieldably press the end sections


292




b


and


292




c


into sealing contact with the respective flanges


202


and


204


. The sealing contact between the seal


292


and flanges


202


and


204


is further enhanced and maintained during wear by unique, slidable interengagement between the sections


292




a


,


292




b


,


292




c


along respective oblique interfaces. That is, such slidable interengagement assists in maintaining effective, long-lasting seals between the elongated longitudinal seal


292


and the valve body


142


and between the ends


296


and flange


202


,


204


, even as the elongated longitudinal seal


292


wears over use. Each oblique interface is defined between the central section


292




a


and the respective one of the end sections


292




b


or


292




c


. The interface extends from the outer surface of the valve body


142


in a direction toward the adjacent end of the longitudinal seal


292


. As the seal


292


wears, yieldable urging of the spring


294


against the seal


292


causes the central section


292




a


to progressively push each of the end sections


292




b


and


292




c


against the outer cylindrical surface of the valve body


142


and the respective one of the flanges


202


and


204


. Simplified longitudinal seals having a unitary construction, or a single slidable interface between two ends without a separate central section are also within the ambit of this invention.




It is further noted that each longitudinal seal is snugly received in the respective seal channel to reduce the risk of leakage around the backside of each longitudinal seal (i.e., the side of the seal opposite that contacting the valve body


142


). Such leakage is further prevented by engagement between the seal and the upstream surface of the seal channel


118


(the surface of the channel spaced furthest from the cylinder). Those ordinarily skilled in the art will appreciate that during high pressure conditions within the cylinder, the seal is pressed against the upstream surface of the channel, thereby blocking airflow.




While the preferred embodiment includes four longitudinal seal assemblies


286


, it is possible and within the spirit of this invention to include only two longitudinal seal assemblies surrounding the head opening


122


. Those skilled in the art will understand that the seal carrier associated with such an alternative seal assembly would have only two circumferentially spaced juncture slots, and the segmented circular seal would have only three segments, as would the segmented wavy washer.




It will be appreciated that the seal


190


is similar to seal


192


. For the sake of brevity, the seal


190


will consequently not be described in detail herein, with the understanding that it is essentially identical in construction to the seal


192


.




Oil seals


186


,


188


are located between the central bearing


172


and the valve seal assemblies


190


,


192


to ensure the oil is maintained in the bearing


172


. As each oil seal is virtually a mirror construction of the other, only oil seal


188


will be described in detail. As shown in

FIG. 5



a


, the oil seal


188


preferably includes an integrated bellows ring


302


and a backing ring


304


. The oil seal


188


is mounted around the L-shaped flange


202


within the depression


132


. The backing ring


304


presses against the rotating flange


202


, as a result of resilient flexing of the bellows ring


302


between the backing ring and the oil seal depression


132


. The bellows ring


312


also insures that any leakage pass the adjacent valve seal assembly


192


is isolated from the bearing lubricant. The oil seals may be constructed from any suitable material such as graphite or ceramic, with due consideration of the sealing requirements and lubricant exposure. The backing ring


304


and the bellows ring


302


may be of differing material to allow proper flexibility of the bellows ring


302


.




The operation of the present invention should be apparent from the foregoing description. It shall therefore be sufficient to explain that the rotating valve bodies of the intake and exhaust valve assemblies


26


and


28


block and permit fluid flow into and out of the cylinders


22


and


24


in the usual manner. For example, with respect to the cylinder


24


of the illustrated four-cycle engine


20


, the intake valve assembly


26


is open to permit flow of intake air into the cylinder


24


and the exhaust valve assembly


28


is closed to block fluid flow therethrough during the intake stroke. When the piston


44


is at top dead center just before the intake stroke, both valve assemblies


26


and


28


preferably are slightly open although such overlap is not necessary with respect to the principles of the present invention. Intake air entering the chamber


40


therefore facilitates complete removal of exhaust gases. The exhaust valve assembly


28


closes as the piston


44


begins to move downwardly during the intake stroke. Once the piston


44


reaches bottom dead center just before the compression stroke (see FIG.


8


), the intake valve assembly


26


is beginning to close and the exhaust valve assembly


28


remains closed. The intake valve assembly


26


closes shortly after the piston


44


reaches bottom dead center, and the exhaust valve assembly


28


remains closed during the compression stroke (see FIG.


9


). Both valve assemblies


26


and


28


remain closed during the firing stroke, until just before the piston


44


reaches bottom dead center at which point the exhaust valve assembly


28


begins to open (e.g., see FIG.


10


). It will be appreciated that the valve body of each of the assemblies


26


and


28


is turned at one-quarter the speed of the crankshaft


46


. Again, the assemblies


26


and


28


are preferably configured so provide open valve overlap during the end of the exhaust stroke and the beginning of the intake stroke (see FIG.


7


). That is, the valve assemblies


26


and


28


are preferably both open during this time to assist with the induction of intake air and to facilitate complete discharge of exhaust gases. It is particularly noted that the illustrated embodiment provides such overlap with the throttle sleeves


144


and cores


146


being in the wide open conditions.




The amount of overlap may be varied or altogether eliminated by adjusting the position of the core(s) and/or throttle sleeve(s). Moreover, the illustrated embodiment provides virtually infinite variability of valve timing. It is noted that the valve assemblies


26


and


28


depicted in

FIGS. 7-10

are each shown in the wide open condition, expect for the intake valve assembly


26


shown in FIG.


7


. As shown in

FIG. 7

, the throttle sleeve


144


can be rotated counter-clockwise out of the wide open condition to vary the point at which the valve assembly


26


closes. The core


146


, on the other hand, can be rotated in the clockwise direction to vary the point at which the valve assembly


26


opens (such rotation also being shown in FIG.


10


). Although varying the timing of the exhaust valve assembly


28


is less likely, the illustrated embodiment has provided a throttle sleeve and core to permit such control. In this regard, the exhaust valve assembly may alternatively comprise only a rotatable valve body, a poppet valve, etc. Those ordinarily skilled in the art will further appreciate that the principles of the present invention are equally applicable to various other valve timing controls. For example, the valve assembly may alternatively include an arcuately shaped shutter that moves along a circular path extending around a rotatable valve body, with the shutter cooperating with a fixed or adjustably positioned seat to control valve timing. In any case, the valve assembly most preferably provides a diametrical flow through passageway extending therethrough to intercommunicate the intake (or exhaust) and the chamber.




It is noted that the term “block” as used herein in reference to how the valve assemblies


26


and


28


affect fluid flow to and/or from the cylinder shall be interpreted to mean limiting fluid flow. For example, if the intake valve assembly


26


is spaced from the chamber (rather than being located at the chamber as with the illustrated embodiment) and the valve assembly


26


closes before the piston reaches bottom dead center during the intake stroke, further expansion of the cylinder will likely draw any fluid downstream from the valve into the chamber. Furthermore, the momentum of any fluid downstream from the valve assembly may cause it to flow into the chamber even after the valve closes, notwithstanding the location of the piston. However, the amount of fluid that moves into the chamber after the the valve assembly closes is limited. In the illustrated embodiment with the valve assembly at the chamber (actually defining part of the chamber when closed), intake fluid flow after the valve assembly closes is virtually impossible.




The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.




The inventor hereby states his intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set forth in the following claims.



Claims
  • 1. A reciprocating engine comprising:an engine body presenting an internal chamber and a fluid intake that supplies intake fluid to the chamber; a piston that oscillates within the chamber during engine operation; and a rotary valve assembly fluidly disposed along the intake so as to generally block intake fluid flow to the chamber when closed and permit intake fluid flow to the chamber when open, said valve assembly including a cylindrical sleeve element presenting diametrically opposed holes, and a cylindrical core element located concentrically within the sleeve, said core element including a diametrically extending surface that defines a diametrical flow-through opening, said holes and opening cooperatively defining, when aligned, a generally linear fluid flow passageway through the valve assembly, said fluid flow passageway being generally aligned with the intake when the valve assembly is open, one of said elements being rotatable during engine operation to intermittently block flow through the passageway and thereby close the valve assembly, said one element being the sleeve, said diametrical surface presenting a frustum shape that tapers in a downstream direction.
  • 2. A rotary valve assembly for controlling fluid flow along the intake or exhaust line of a reciprocating engine, wherein the valve generally blocks fluid flow along the line when closed and permits fluid flow along the line when open, said valve assembly comprising:a cylindrical sleeve element presenting diametrically opposed holes; and a cylindrical core element located concentrically within the sleeve, said core element including a diametrically extending surface that defines a diametrical flow-through opening, said holes and opening cooperatively defining, when aligned, a generally linear fluid flow passageway through the valve assembly, said fluid flow passageway being generally aligned with the intake when the valve assembly is open, one of said elements being rotatable during engine operation to intermittently block flow through the passageway and thereby close the valve assembly, said one element being the sleeve, said diametrical surface presenting a frustum shape that tapers in a downstream direction.
  • 3. A reciprocating engine comprising:an engine body presenting an internal chamber and a fluid intake through which fluid flows to the chamber; a piston that oscillates within the chamber during engine operation; and a rotary valve assembly fluidly disposed along the intake so as to generally block fluid flow to the chamber when closed and permit fluid flow to the chamber when open, said valve assembly including a generally linear fluid flow passageway extending through the valve assembly, with the passageway being generally aligned and communicating with the intake when the valve assembly is open, a rotatable valve body operable to intermittently block fluid flow through the passageway and thereby close the valve assembly as the valve body rotates, and a valve timing adjuster that is shiftable into and out of a variable flow-obstructing relationship with the passageway so as to vary the time during which said valve body blocks flow through the passageway, said valve assembly being located generally at the chamber, said valve body comprising a cylindrical valve sleeve presenting diametrically opposed holes, said valve timing adjuster including a cylindrical core located concentrically within the valve sleeve, said core including a diametrically extending surface that defines a diametrical flow-through opening, said holes and opening cooperatively defining, when aligned, the flow passageway, said diametrical surface presenting a frustum shape that tapers in a downstream direction.
  • 4. A reciprocating engine as claimed in claim 3,said engine body presenting a fluid exhaust through which fluid flows from the chamber; and a second rotary valve assembly fluidly disposed along the exhaust so as to generally block fluid flow from the chamber when closed and permit fluid from the chamber when open.
  • 5. A reciprocating engine as claimed in claim 3,said diametrical holes each being elliptical in shape and said diametrical opening being elliptical in cross-sectional shape.
  • 6. A reciprocating engine comprising:an engine body presenting an internal chamber and a fluid intake through which fluid flows to the chamber; a piston that oscillates within the chamber during engine operation; and a rotary valve assembly fluidly disposed along the intake so as to generally block fluid flow to the chamber when closed and permit fluid flow to the chamber when open, said valve assembly including a generally linear fluid flow passageway extending through the valve assembly, with the passageway being generally aligned and communicating with the intake when the valve assembly is open, a rotatable valve body operable to intermittently block fluid flow through the passageway and thereby close the valve assembly as the valve body rotates, and a valve timing adjuster that is shiftable into and out of a variable flow-obstructing relationship with the passageway so as to vary the time during which said valve body blocks flow through the passageway, said valve assembly being located generally at the chamber, said valve body comprising a cylindrical valve sleeve presenting diametrically opposed holes, said valve timing adjuster including a cylindrical core located concentrically within the valve sleeve, said core including a diametrically extending surface that defines a diametrical flow-through opening, said holes and opening cooperatively defining, when aligned, the flow passageway, said rotary valve assembly including a cylindrical throttle sleeve presenting diametrically opposed apertures, said throttle sleeve being concentric with the core and the valve sleeve, with the apertures cooperating with the holes and opening to define the passageway, said throttle sleeve being rotatable into and out of a variable flow-choking relationship with the passageway so as to cooperate with the core in varying the time during which the valve sleeve blocks flow through the passageway.
  • 7. A reciprocating engine as claimed in claim 6,said throttle sleeve being arranged to control when the valve sleeve begins to block flow through the passageway and the core being arranged to control when the valve sleeve stops blocking flow through the passageway.
  • 8. A reciprocating engine as claimed in claim 6,said apertures of the throttle sleeve being in respective upstream and downstream relationships relative to the flow-through opening, said upstream aperture being larger than said downstream aperture.
  • 9. A reciprocating enginean engine body presenting an internal chamber and a fluid intake that supplies intake fluid to the chamber; a piston that oscillates within the chamber during engine operation; and a rotary valve assembly fluidly disposed along the intake so as to generally block intake fluid flow to the chamber when closed and permit intake fluid flow to the chamber when open, said valve assembly including a cylindrical sleeve element presenting diametrically opposed holes, and a cylindrical core element located concentrically within the sleeve, said core element including a diametrically extending surface that defines a diametrical flow-through opening, said holes and opening cooperatively defining, when aligned, a generally linear fluid flow passageway through the valve assembly, said fluid flow passageway being generally aligned with the intake when the valve assembly is open, one of said elements being rotatable during engine operation to intermittently block flow through the passageway and thereby close the valve assembly, the other of said elements being rotatable into and out of a variable flow-obstructing relationship with the passageway so as to vary the time during which said one of the elements blocks flow through the passageway, said rotary valve assembly including a second cylindrical sleeve element presenting diametrically opposed apertures, said second sleeve element being concentric with the core element and the first-mentioned sleeve element, with the apertures cooperating with the holes and opening to define the passageway, said second sleeve element being rotatable into and out of a variable flow-choking relationship with the passageway so as to cooperate with said other element in varying the time during which said one of the elements blocks flow through the passageway.
  • 10. A reciprocating engine as claimed in claim 9,said second sleeve element being arranged to control when said one element begins to block flow through the passageway and said other element is arranged to control when said one element stops blocking flow through the passageway.
  • 11. A reciprocating engine as claimed in claim 9,said apertures of the second sleeve element being in respective upstream and downstream relationships relative to the flow-through opening, said upstream aperture being larger than said downstream aperture.
  • 12. A reciprocating engine as claimed in claim 9,said diametrical holes each being elliptical in shape and said diametrical opening being elliptical in cross-sectional shape.
  • 13. A rotary valve assembly for controlling fluid flow along the intake or exhaust line of a reciprocating engine, wherein the valve generally blocks fluid flow along the line when closed and permits fluid flow along the line when open, said valve assembly comprising:a cylindrical sleeve element presenting diametrically opposed holes; and a cylindrical core element located concentrically within the sleeve, said core element including a diametrically extending surface that defines a diametrical flow-through opening, said holes and opening cooperatively defining, when aligned, a generally linear fluid flow passageway through the valve assembly, said fluid flow passageway being generally aligned with the intake when the assembly is open, one of said elements being rotatable during engine operating to intermittently block flow through the passageway and thereby close the valve assembly, the other of said elements being rotatable into and out of a variable flow-obstructing relationship with the passageway so as to vary the time during which said one of the elements blocks flow through the passageway, said rotary valve assembly including a second cylindrical sleeve element presenting diametrically opposed apertures, said second sleeve element being concentric with the core element and the first-mentioned sleeve element, with the apertures cooperating with the holes and opening to define the passageway, said second sleeve element being rotatable into and out of a variable flow-choking relationship with the passageway so as to cooperate with said other element in varying the time during which said one of the elements blocks flow through the passageway.
  • 14. A rotary valve assembly as claimed in claim 13,said second sleeve element being arranged to control when said one element begins to block flow through the passageway and said other element is arranged to control when said one element stops blocking flow through the passageway.
  • 15. A rotary valve assembly as claimed in claim 13,said apertures of the second sleeve element being in respective upstream and downstream relationships relative to the flow-through opening, said upstream aperture being larger than said downstream aperture.
  • 16. A rotary valve assembly as claimed in claim 13,said diametrical holes each being elliptical in shape and said diametrical opening being elliptical in cross-sectional shape.
  • 17. A rotary valve assembly for controlling fluid flow along the intake or exhaust line of a reciprocating engine, wherein a fluid flow opening defined in the rotatable cylindrical outer face of the valve assembly is intermittently aligned with a fluid flow port in an adjacent stationary surface of the engine as the outer face rotates, the improvement comprising:a pair of flanges extending circumferentially around and projecting radially from the outer face of the valve, said flanges being spaced apart with the fluid flow opening located therebetween; a pair of elongated longitudinal seals extending longitudinally along the outer face between the flanges and adapted to be generally fixed relative to the stationary surface with the fluid flow port being located therebetween, said longitudinal seals sealingly engaging the outer face and the flanges when fixed relative to the stationary surface; and a pair of arcuately shaped circumferential seals adapted to be fixed relative to the stationary surface, said circumferential seals each sealingly engaging a respective one of the flanges between the longitudinal seals and being sealingly coupled with the longitudinal seals.
  • 18. A rotary valve assembly as claimed in claim 17,each of said longitudinal seals comprising a pair of end sections and a central section, with each end section and the central section interengaging along an oblique wear-accommodating line that extends away from the outer face in a direction toward the adjacent end of the longitudinal seal; and a spring yieldably biasing the longitudinal seal sections toward the outer face so that the center section is sealingly pressed against the outer face and the end sections are each sealingly pressed against the outer face and the respective flange.
  • 19. A rotary valve assembly as claimed in claim 17; anda plurality of juncture seals each sealingly interconnected between a respective one of the longitudinal seals and a respective one of the circumferential seals, such that the seals are cooperatively configured to seal between the outer face and the stationary surface in a circumscribing relationship with the fluid flow port.
  • 20. A rotary valve assembly as claimed in claim 19,each of said circumferential seals comprising arcuate sections, with the arcuate sections being spaced apart to present at least two angularly spaced open gaps, each of said gaps receiving a respective one of the juncture seals therein.
  • 21. A rotary valve assembly as claimed in claim 20,each of said juncture seals including a longitudinal seal slot snugly receiving the respective longitudinal seal therein and a plurality of circumferential seal slots each receiving a respective one of the arcuate sections therein.
  • 22. A rotary valve assembly as claimed in claim 19; anda pair of seal carriers each adapted to be fixed relative to the stationary surface and configured to carry a respective one of the circumferential seals and respective ones of the juncture seals therein.
  • 23. A rotary valve assembly as claimed in claim 22; andat least one spring retained between each carrier and the respective circumferential and juncture seals so as to sealingly press the respective circumferential and juncture seals against the respective flange.
  • 24. A rotary valve assembly as claimed in claim 22,each of said circumferential seals extending at least substantially around the circumference of the outer face, each of said carriers being ring-shaped and presenting an annular seal-receiving groove therein.
  • 25. A reciprocating engine comprising:a stationary surface presenting a fluid flow port; a rotary valve assembly operable to generally control flow through the port, said valve assembly presenting a rotatable cylindrical outer face, a fluid flow opening that is defined in the face and intermittently communicates with the port as the outer face rotates, and a pair of radially projecting flanges extending continuously around the face with the opening located therebetween; and a valve seal assembly seal providing sealed communication between the opening and port, said seal assembly including a pair of elongated longitudinal seals extending longitudinally along the outer face between the flanges and generally fixed relative to the stationary surface with the port being located therebetween, said longitudinal seals sealingly engaging the outer face and the flanges, and a pair of arcuately shaped circumferential seals fixed relative to the stationary surface, said circumferential seals each sealingly engaging a respective one of the flanges between the longitudinal seals and being sealingly coupled with the longitudinal seals.
  • 26. A reciprocating engine as claimed in claim 25,each of said longitudinal seals comprising a pair of end sections and a central section, with each end section and the central section interengaging along an oblique wear-accommodating line that extends away from the outer face in a direction toward the adjacent end of the longitudinal seal; and a spring yieldably biasing the longitudinal seal sections toward the outer face so that the center section is sealingly pressed against the outer face and the end sections are each sealingly pressed against the outer face and the respective flange.
  • 27. A reciprocating engine as claimed in claim 25,said valve seal assembly including a plurality of juncture seals each sealingly interconnected between a respective one of the longitudinal seals and a respective one of the circumferential seals, such that the seals cooperatively seal between the outer face and the stationary surface in a circumscribing relationship with the fluid flow port.
  • 28. A reciprocating engine as claimed in claim 27,each of said circumferential seals comprising arcuate sections, with the arcuate sections being spaced apart to present at least two angularly spaced open gaps, each of said gaps receiving a respective one of the juncture seals therein.
  • 29. A reciprocating engine as claimed in claim 28,each of said juncture seals including a longitudinal seal slot snugly receiving the respective longitudinal seal therein and a plurality of circumferential seal slots each receiving a respective one of the arcuate sections therein.
  • 30. A reciprocating engine as claimed in claim 27,said valve seal assembly including a pair of seal carriers each fixed relative to the stationary surface and configured to carry a respective one of the circumferential seals and respective ones of the juncture seals therein.
  • 31. A reciprocating engine as claimed in claim 30,said valve assembly including at least one spring retained between each carrier and the respective circumferential and juncture seals so as to sealingly press the respective circumferential and juncture seals against the respective flange.
  • 32. A reciprocating engine as claimed in claim 30,each of said circumferential seals extending at least substantially around the circumference of the outer face, each of said carriers being ring-shaped and presenting an annular seal-receiving groove therein.
US Referenced Citations (32)
Number Name Date Kind
3650295 Smith Mar 1972 A
3948227 Guenther Apr 1976 A
3993036 Tischler Nov 1976 A
4019487 Guenther Apr 1977 A
4333427 Burillo et al. Jun 1982 A
4421077 Ruggeri Dec 1983 A
4506636 Negre Mar 1985 A
4574749 Negre Mar 1986 A
4788945 Negre Dec 1988 A
4944261 Coates Jul 1990 A
4949686 Brusutti Aug 1990 A
4953527 Coates Sep 1990 A
4976232 Coates Dec 1990 A
4989558 Coates Feb 1991 A
4989576 Coates Feb 1991 A
5109814 Coates May 1992 A
5152259 Bell Oct 1992 A
5205251 Conklin Apr 1993 A
5214886 Hugron Jun 1993 A
5251591 Corrin Oct 1993 A
5361739 Coates Nov 1994 A
5535715 Mouton Jul 1996 A
5592904 Negre Jan 1997 A
5601405 Coates Feb 1997 A
5690069 Huwarts Nov 1997 A
5706775 Schweter et al. Jan 1998 A
5711265 Duve Jan 1998 A
5724926 Wilke Mar 1998 A
5738051 Binversie et al. Apr 1998 A
5941206 Smith et al. Aug 1999 A
6308677 Bohach et al. Oct 2001 B1
6390048 Luchansky May 2002 B1
Non-Patent Literature Citations (6)
Entry
Setright, L.J.K. “Some Unusual Engines,” Mechanical Engineering Publication Ltd., pp. 47-71 (1975).
Heinz Heisler, “Advanced Engine Technology”, SAE International, front and back cover and pp iii, iv, 1-14 and 757-770 (1995).
Ray T. Bohacz, “Look Mom, No Camshaft!”, Popular Hot Rodding, pp. 70-74 (Oct. 1999).
Takumi Muroki, et al., “A Study of Rotary Valve for a Single Cylinder Engine”; SAE International, SAE 199-01-3322, JSAE 9938077, pp. 1-9 (1999).
Robert Q. Riley, “Alternative Cars in the 21st Century”, SAE International, front and back cover, publication page, and pp. 123-137, 154-156 (1994).
John B. Heywood, et al., “The Two-Stroke Cycle Engine: Its Development, Operation, and Design”, SAE International, front and back cover and pp. iv and 164-166 (1999).